Flexible cable easy to bend and capable of transmitting large diameter of 11mm and high power

By dividing the conductive metal of the cable into units and designing a pairing structure suitable for bending, the problem of metal strength limitations in existing cables when bending is solved, and flexible bending of large-diameter and high-power cables is achieved, reducing design and maintenance costs.

CN222619428UActive Publication Date: 2025-03-14亢应祥
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Patent Information

Application Number
CN202420608904.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-14
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

When existing cables are bent, it is difficult to bending large-diameter high-power cables due to the strength limitations of conductive metals, which increases design complexity and production and maintenance costs.

Method used

The conductive metal in the cable is divided into units of a specific length, and a pairing structure suitable for bending is designed to maintain tight contact between the interface through mechanical forces, control contact resistance, and ensure the freedom of the unit.

Benefits of technology

By dividing the metal unit and designing the pairing structure, only the friction between the pairing units and the bending strength of the insulating layer are required to bend the cable, which significantly improves the ease of use and the range of use.

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Abstract

The utility model discloses an easy-to-bend flexible cable for transmitting large-diameter 11mm high power, which comprises a first metal unit, a main body of the first metal unit is a cylinder, one end of the first metal unit is provided with a hemisphere, the other end of the first metal unit is provided with a hemisphere groove, the hemisphere is matched with the hemisphere groove in size, and the hemisphere groove is provided with a hemisphere groove. A limiting ring is arranged at the joint of the first metal unit and the hemisphere, and through grooves are formed in the first metal unit and the hemisphere. The structure further comprises a second metal unit and a third metal unit. Compared with the prior art, the utility model has the advantages that the bending strength of metal is avoided, and bending can be realized only by overcoming the friction force between the coupling pairing units and the bending strength of the insulating layer, so that the use convenience is improved, and the use range is widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of flexible cables, in particular to a flexible cable which is easy to bend and can transmit large power with a large diameter of 11 mm. Background Art

[0002] The maximum diameter of cables currently used is 11mm, because cables with a diameter larger than this are difficult to bend manually, which greatly limits the design of high-power requirements or increases the complexity of high-power transmission systems, pushing up production and maintenance costs. This solution can fundamentally solve this problem. The strength of cable bending only depends on the thickness and bending strength of the insulation layer, and has nothing to do with the diameter of the conductive metal.

[0003] The utility model divides the conductive metal in the cable into units of specific lengths, and the two ends of each unit are designed to be a matching structure suitable for bending, and mechanical force is used to keep each interface in close contact to control the contact resistance, while ensuring the appropriate degree of freedom of each unit. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a flexible cable that is easy to bend and transmits large-diameter 11mm high power to avoid the bending strength of metal. To achieve bending, it only needs to overcome the friction between the coupling matching units and the bending strength of the insulating layer, thereby improving the convenience of use and scope of use.

[0005] In order to solve the above problems, the technical solution of the utility model is: a flexible cable that is easy to bend and transmits large-diameter 11mm high-power, including a metal unit 1, the main body of the metal unit 1 is a cylinder, one end of the metal unit 1 is provided with a hemispherical body, the other end of the metal unit 1 is provided with a hemispherical groove, the size of the hemispherical body matches the hemispherical groove, and the metal unit 1 and the hemispherical body are provided with cylindrical holes;

[0006] Also included are metal unit two and metal unit three.

[0007] Furthermore, the main body of the second metal unit is a cylinder, and connecting pieces are provided at both ends of the second metal unit. A through hole is provided at the center of the connecting piece, and a pin is provided inside the through hole.

[0008] Furthermore, the connecting piece is composed of a semi-cylinder and a quarter sphere, and the two connecting pieces are located on opposite sides of two ends of the metal unit, and the height of the semi-cylinder and the cross-section of the quarter sphere match each other.

[0009] Furthermore, the main body of the metal unit three is a cylinder, a connecting column is provided at one end of the metal unit three, a sphere is provided at one end of the connecting column, and a claw is provided at the edge of the other end of the metal unit three.

[0010] Furthermore, there are multiple circular arrays of claws, and the sphere can be located inside multiple claws.

[0011] Furthermore, the outer ends of the metal unit 1, the metal unit 2 and the metal unit 3 are provided with an insulating layer, and a metal wire is provided inside the cylindrical hole.

[0012] The advantages of the utility model compared with the existing technology are:

[0013] (1) The utility model divides the conductive metal in the cable into units of specific lengths, and the two ends of each unit are designed to be paired structures suitable for bending. Mechanical force is used to maintain close contact between the interfaces to control the contact resistance, while ensuring the appropriate degree of freedom of each unit. The bending strength of the metal is avoided, and bending only needs to overcome the friction between the coupled paired units and the bending strength of the insulating layer, thereby improving the convenience of use and the scope of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a three-dimensional diagram of a metal unit of a flexible cable that is easy to bend and transmits large-diameter 11mm high power.

[0015] Figure 2 This is a flexible cable splicing diagram of an embodiment of the utility model, which is an easily bendable flexible cable for transmitting large-diameter 11mm high power.

[0016] Figure 3 The utility model is a flexible cable that is easy to bend and transmits large-diameter 11mm high-power Figure 2 Sectional view.

[0017] Figure 4 The utility model is a three-dimensional diagram of a metal unit of a flexible cable that is easy to bend and transmits large-diameter 11mm high-power.

[0018] Figure 5 This is a cable splicing diagram of Example 2 of the utility model, which is a flexible cable that is easy to bend and transmits large-diameter 11mm high power.

[0019] Figure 6 The utility model is a three-dimensional diagram of a metal unit of a flexible cable which is easy to bend and transmits large-diameter 11mm high-power.

[0020] Figure 7 This is a cable splicing diagram of Example 3 of the utility model, which is a flexible cable that is easy to bend and transmits large-diameter 11mm high power.

[0021] Figure 8 This is a schematic diagram of the cable effect of Example 1 of the utility model, which is a flexible cable that is easy to bend and transmits large power with a large diameter of 11 mm.

[0022] Fig. 9 This is a schematic diagram of the cable effect of Embodiment 2 of the utility model, which is a flexible cable that is easy to bend and transmits large power with a large diameter of 11 mm.

[0023] Fig.10 This is a schematic diagram of the cable effect of the third embodiment of the utility model, which is a flexible cable that is easy to bend and transmits large-diameter 11mm high-power.

[0024] As shown in the figure: 1. Metal unit one; 2. Hemisphere; 3. Hemispherical groove; 5. Cylindrical hole; 6. Metal unit two; 7. Connector; 8. Through hole; 9. Pin; 10. Metal unit three; 11. Connecting column; 12. sphere; 13. Claw; 14. Insulating layer; 15. Metal wire. DETAILED DESCRIPTION

[0025] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings, wherein the same parts are represented by the same reference numerals.

[0026] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0027] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0028] Embodiment 1

[0029] like Figures 1 to 8 As shown, a flexible cable that is easy to bend and transmits large power with a large diameter of 11 mm includes: a metal unit 1, the main body of the metal unit 1 is a cylinder, a hemispherical body 2 is installed at one end of the metal unit 1, a hemispherical groove 3 is opened at the other end of the metal unit 1, the size of the hemispherical body 2 matches the hemispherical groove 3, and a cylindrical hole 5 is opened inside the metal unit 1 and the hemispherical body 2.

[0030] The metal unit 1 is connected end to end, the hemisphere 2 is located inside the hemisphere groove 3, and the metal wire 15 is installed inside the cylindrical hole 5. The metal unit 1 is connected, and the two ends of the metal wire 15 are fixed on the cable, so that the hemisphere 2 is in contact with the hemisphere groove 3, which is convenient for the transmission of electricity. The hemisphere 2 can rotate inside the hemisphere groove 3, so as to facilitate the bending of the cable. An insulating layer 14 is installed at the outer end of the metal unit 1.

[0031] Embodiment 2

[0032] like Figures 1 to 8As shown, a flexible cable that is easy to bend and transmits large power with a large diameter of 11 mm includes a metal unit 26. The main body of the metal unit 26 is a cylinder. Connectors 7 are installed at both ends of the metal unit 26. The two connectors 7 are located on opposite sides of the two ends of the metal unit 26. The connector 7 is composed of a semi-cylinder and a quarter sphere. The height of the semi-cylinder and the cross-section of the quarter sphere match each other. A through hole 8 is provided at the center of the connector 7. A pin 9 is installed inside the through hole 8. The metal units 26 are connected end to end so that the through holes of two adjacent metal units 26 overlap. The metal unit 26 can rotate around the pin 9, thereby facilitating the bending of the cable.

[0033] Embodiment 3

[0034] like Figures 1 to 8 As shown, a flexible cable that is easy to bend and transmits large power with a large diameter of 11 mm includes a metal unit 3 10. The main body of the metal unit 3 10 is a cylinder. A connecting column 11 is installed at one end of the metal unit 3 10. A sphere 12 is installed at one end of the connecting column 11. A claw 13 is installed at the edge of the other end of the metal unit 3 10. There are multiple claws 13 in a circular array. The metal unit 3 10 is connected end to end. The sphere 12 can be located inside the multiple claws 13. The sphere 12 can rotate inside the multiple claws 13, which is convenient for bending the cable and maintaining the contact between the sphere 12 and the metal unit 3 10 and the claws 13.

[0035] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A flexible cable that is easy to bend and transmits large diameter 11mm high power, characterized in that: include: A metal unit (1), wherein the main body of the metal unit (1) is a cylinder, a hemispherical body (2) is provided at one end of the metal unit (1), a hemispherical groove (3) is provided at the other end of the metal unit (1), the size of the hemispherical body (2) matches the hemispherical groove (3), and cylindrical holes (5) are provided inside the metal unit (1) and the hemispherical body (2); It also includes metal unit two (6) and metal unit three (10).

2. According to claim 1, a flexible cable that is easy to bend and transmits large power with a diameter of 11 mm, characterized in that: The main body of the second metal unit (6) is a cylinder. Connectors (7) are provided at both ends of the second metal unit (6). A through hole (8) is provided at the center of the connecting member (7). A pin (9) is provided inside the through hole (8).

3. According to claim 2, a flexible cable that is easy to bend and transmits large power with a diameter of 11 mm, characterized in that: The connecting piece (7) is composed of a semi-cylinder and a quarter sphere. The two connecting pieces (7) are located on opposite sides of the two ends of the metal unit 2 (6). The height of the semi-cylinder and the cross-section of the quarter sphere match each other.

4. According to claim 1, a flexible cable that is easy to bend and transmits large power with a diameter of 11 mm, characterized in that: The main body of the metal unit three (10) is a cylinder, a connecting column (11) is provided at one end of the metal unit three (10), a sphere (12) is provided at one end of the connecting column (11), and a claw (13) is provided at the edge of the other end of the metal unit three (10).

5. According to claim 4, a flexible cable that is easy to bend and transmits large power with a diameter of 11 mm, characterized in that: There are multiple claws (13) arranged in a circular array, and the sphere (12) can be located inside the multiple claws (13).

6. The flexible cable with large diameter of 11 mm and high power transmission that is easy to bend according to claim 1 is characterized by: The outer ends of the metal unit 1 (1), the metal unit 2 (6) and the metal unit 3 (10) are provided with an insulating layer (14), and the inside of the cylindrical hole (5) is provided with a metal wire (15).