Cable outer protective film winding processing device

By designing a cable outer protective film winding processing device including a support frame, a membrane winding mechanism and an extrusion mechanism, the problem of loose winding of the protective film in the prior art is solved, and tighter cable outer protective film winding is achieved, and the clustering effect and coating efficiency are improved.

CN222619479UActive Publication Date: 2025-03-14SHANDONG LETONG CABLE CO LTD
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Patent Information

Application Number
CN202420885801.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-14
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing cable outer protective film winding device cannot effectively wrap the cable core tightly during the coating process, resulting in the protective film winding relaxation and the inability to effectively form a clustering and isolation effect.

Method used

A cable outer protective film winding processing device is designed, including a support frame, a membrane winding mechanism and an extrusion mechanism. The extrusion mechanism includes a first extrusion mechanism and a second extrusion mechanism, the first extrusion mechanism tightens the wound film through an annular frame and a plurality of extrusion components, and the second extrusion mechanism realizes the transmission and extrusion tightening of the cable core through active and driven pressing rollers.

Benefits of technology

Through the design of the extrusion mechanism, the protective film can be tightened during the coating process, reducing the cavity between the cable cores, achieving a tighter bundling effect, and having the function of transmitting the cable core, improving the coating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable outer protective film winding processing device which comprises a supporting frame, a film winding mechanism and an extrusion mechanism, the film winding mechanism and the extrusion mechanism are installed on the supporting frame, and the supporting frame comprises a horizontally-arranged transverse plate and a vertical plate vertically arranged on the transverse plate; the extrusion mechanism comprises a first extrusion mechanism and a second extrusion mechanism, the first extrusion mechanism comprises an annular frame fixedly arranged on the transverse plate and a plurality of extrusion assemblies evenly distributed in the circumferential direction of the inner ring of the annular frame, the extension lines of the multiple extrusion assemblies are concentrated at one point, and the point is located on the center line of the annular frame; and the second extrusion mechanism comprises two compression rollers which are oppositely arranged on the vertical plate. The first extrusion mechanism is close to a winding point of a film, the wound film can be tightened through a plurality of annularly arranged extrusion assemblies, and cavities formed among cable cores are extruded and shrunk, so that the cable cores are bundled more compactly, and the second extrusion mechanism also has an effect of conveying the cable cores and can realize extrusion while conveying materials.
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Description

Technical Field

[0001] The utility model relates to the field of cable processing, in particular to a cable outer protective film winding processing device. Background Art

[0002] Cables are wires made of one or more mutually insulated conductors and an outer insulating protective layer, which are laid underground, in the air, etc. During the production and processing of general outdoor cables, a protective film needs to be wrapped around the bundled cable core. The protective film can bundle and insulate multiple cable cores. In the prior art, a special coating device is generally used to wrap the cable core. Since the longitudinal section of the cable core is usually round, when two or three cable core conductors need to be coated, there are gaps between the parallel cable cores, so the protective film is loosely wrapped and cannot effectively form a bundle and isolation effect. Therefore, it is necessary to design a cable outer protective film winding processing device that can make the protective film more tightly wrapped in view of the shortcomings of the prior art. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a cable outer protective film winding processing device which can make the protective film more tightly wound.

[0004] The technical solution is: a cable outer protective film winding processing device, comprising a support frame and a film winding mechanism and an extrusion mechanism installed on the support frame, wherein the support frame comprises a horizontally arranged horizontal plate and a vertical plate vertically arranged on the horizontal plate;

[0005] The extrusion mechanism includes a first extrusion mechanism and a second extrusion mechanism, the first extrusion mechanism includes an annular frame fixed to the transverse plate, and a plurality of extrusion components uniformly distributed along the inner circumference of the annular frame, and the extension lines of the plurality of extrusion components are concentrated at one point, which is located on the center line of the annular frame;

[0006] The second pressing mechanism includes two pressing rollers arranged opposite to each other on a vertical plate.

[0007] Furthermore, the extrusion assembly includes a sleeve, a shaft support and a pressure wheel, the sleeve is obliquely arranged on the inner wall of the annular frame, one end of the shaft support is provided with a slide groove matching the diameter of the sleeve, the sleeve is slidably connected to the slide groove, a spring is arranged between the sleeve and the shaft support, and the pressure wheel is arranged at the other end of the shaft support.

[0008] Furthermore, the angle between the sleeve and the annular frame is 30° to 60°.

[0009] Furthermore, the two pressure rollers are respectively an active pressure roller and a driven pressure roller, the active pressure roller is rotatably arranged on the vertical plate, the active pressure roller is transmission-connected to the servo motor, the driven pressure roller is rotatably arranged on the displacement mechanism, and the displacement mechanism comprises a first slide rail fixedly arranged on the vertical plate, a first slider slidably matched with the first slide rail, a vertical support plate fixedly arranged on the first slider, and a first cylinder fixedly arranged on the vertical plate;

[0010] The piston rod of the first cylinder is fixedly connected to the vertical support plate;

[0011] The driven pressure roller is rotatably connected to the vertical support plate.

[0012] Furthermore, a transverse pressing plate is arranged between the active pressing roller and the driven pressing roller, one end of the transverse pressing plate is fixed on the vertical plate, a threading channel is provided on one side of the transverse pressing plate along the length direction, and a trapezoidal notch is provided in the middle of the transverse pressing plate;

[0013] The trapezoidal notch is connected to the threading channel;

[0014] The upper end of the threading channel is open, and a cover plate is arranged above the opening. One end of the cover plate close to the trapezoidal notch is chamfered.

[0015] Furthermore, the film winding mechanism includes a hollow rotating platform and a rotating disk;

[0016] The hollow rotating platform is mounted on the vertical plate through a motor frame;

[0017] The rotating disk is installed on the outer ring of the hollow rotating platform. The rotating disk is provided with a plurality of film placing tubes along its circumference. One end of each of the film placing tubes is connected and communicated with a film cavity.

[0018] 9. Furthermore, it also includes a shearing mechanism, which includes a scissor support plate, a cutter slidably connected to the scissor support plate, and a second cylinder driving the cutter to operate.

[0019] Furthermore, a buckle-fastening machine is also included, and the buckle-fastening machine is installed on both sides of the cutter.

[0020] The beneficial effects are: 1. The utility model can squeeze and tighten the protective film wrapped around the cable core during the coating process by arranging the first extrusion mechanism and the second extrusion mechanism. The first extrusion mechanism is close to the winding point of the film. Through the multiple extrusion components arranged in a ring, the wound film can be tightened and the cavity formed between the cable cores can be squeezed and contracted, so that the cable core bundle is tighter. The second extrusion mechanism also has the function of conveying the cable core, and can realize extrusion while conveying the material.

[0021] 2. The active pressing roller and the driven pressing roller of the second extrusion mechanism provided in the utility model can play the role of tightening and extruding, and at the same time, the servo motor drives the active pressing roller to rotate and also has the function of transferring materials.

[0022] 3. The utility model is provided with a transverse pressing plate between the active pressing roller and the driven pressing roller, and a cover plate is provided on the transverse pressing plate for conveniently placing the cable core into the threading channel, so as to facilitate taking and placing the cable core.

[0023] 4. The utility model is also provided with a shearing mechanism for cutting off the cable core, and a buckling machine is also connected to the shearing mechanism, which can bundle the two cut wire ends to prevent the wrapped protective film from falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0025] Figure 2 It is a three-dimensional structural schematic diagram of the film winding mechanism and the first extrusion mechanism of the utility model.

[0026] Figure 3 It is a three-dimensional structural schematic diagram of the first extrusion mechanism of the utility model.

[0027] Figure 4 It is an exploded view of the extrusion component of the utility model.

[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the second extrusion mechanism of the utility model.

[0029] Figure 6 It is a three-dimensional structural schematic diagram of the shearing mechanism of the utility model.

[0030] Figure 7 It is a structural schematic diagram of the transverse pressure plate of the utility model.

[0031] In the accompanying drawings: 1-support frame, 2-film winding mechanism, 21-hollow rotating platform, 211-motor frame, 22-rotating disk, 23-film placing tube, 24-film cavity, 3-second extrusion mechanism, 31-active pressure roller, 32-servo motor, 33-first slide rail, 34-first slider, 35-vertical support plate, 36-driven pressure roller, 37-first cylinder, 38-horizontal pressure plate, 39-cover plate, 4-shearing mechanism, 41-scissors support plate, 42-guide plate, 43-second cylinder, 44-cutter, 45-pin shaft, 46-second slide rail, 47-second slider, 48-fastening machine, 5-first extrusion mechanism, 51-ring frame, 52-extrusion assembly, 521-sleeve, 522-spring, 523-shaft bracket, 524-pressing wheel. DETAILED DESCRIPTION

[0032] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0033] Example 1

[0034] Figure 1 The invention shows a three-dimensional structure diagram of a cable outer protective film winding processing device, which includes a vertically arranged horizontal plate and a vertical plate, and a first extrusion mechanism 5 installed on the horizontal plate, a film winding mechanism 2, and a second extrusion mechanism 3 installed on the vertical plate. Figure 2 As shown, the film winding mechanism 2 includes a hollow rotating platform 21 and a rotating disk 22. For details, please refer to Figure 2 The hollow rotating platform 21 is installed on the vertical plate through the motor frame 211. The hollow rotating platform 21 is a hollow structure. The driving motor is connected to the side to facilitate the installation of air pipes and wires in the mold. Preferably, the hollow rotating platform 21 adopts the SR side-axis type ZCT62-1 / 18. The rotating disk 22 is installed on the rotating ring of the hollow rotating platform 21 and rotates therewith. The rotating disk 22 is provided with a plurality of film placing tubes 23 along its circumference, and one end of each film placing tube 23 is connected and communicated with a film cavity 24. In the present embodiment, there are four groups of membrane cavities 24 and film placing tubes 23. Specifically, there is no film roll in the film placing tube 23. One end of the film roll extends out along the channel connecting the membrane cavity 24 and the film placing tube 23 and is wound around the cable core. The cable core passes through the center of the hollow rotating platform 21 and passes through the first extrusion mechanism 5 and the second extrusion mechanism 3. When the hollow rotating platform 21 rotates, the film is driven to be wound. It is particularly important to note that a damping structure is provided between the film roll and the membrane cavity 24, and a certain pulling force is required to make the film roll rotate. At the same time, the first extrusion mechanism 5 and the second extrusion mechanism 3 squeeze and tighten the wound film. Figure 3-4 As shown, the first extrusion mechanism 5 includes an annular frame 51 fixed to the horizontal plate, and a plurality of extrusion components 52 uniformly distributed along the inner circumference of the annular frame 51, and the extension lines of the plurality of extrusion components 52 are concentrated at one point, which is located on the center line of the annular frame 51. The annular frame 51 is trumpet-shaped. Specifically, in this embodiment, the annular frame 51 is a trumpet-shaped hollow hexagonal pyramid, wherein the opening end with a larger radius faces the film winding mechanism 2. In this embodiment, four extrusion components 52 are provided. Specifically, the extrusion component 52 includes a sleeve 521, a shaft support 523 and a pressing wheel 5 24, the sleeve 521 is tiltedly arranged on the inner side wall of the annular frame 51, and the angle between the sleeve 521 and the annular frame 51 is 30° to 60°. Preferably, the angle between the sleeve 521 and the annular frame 51 is set to 30°. One end of the shaft support 523 is provided with a slide groove that matches the diameter of the sleeve 521. The sleeve 521 is slidably connected with the slide groove. A spring 522 is arranged between the sleeve 521 and the shaft support 523. A pressure wheel 524 is arranged at the other end of the shaft support 523. The outer ring of the pressure wheel 524 is conical, and the pressure wheel 524 can be removed and replaced. Figure 5As shown, the second extrusion mechanism 3 includes two rollers relatively arranged on the vertical plate. The two rollers are respectively an active roller 31 and a driven roller 36. The active roller 31 is rotatably arranged on the vertical plate, and the active roller 31 is transmission-connected to the servo motor 32. The driven roller 36 is rotatably arranged on the displacement mechanism. The displacement mechanism includes a first slide rail 33 fixedly arranged on the vertical plate, a first slider 34 slidingly matched with the first slide rail 33, a vertical support plate 35 fixedly installed on the first slider 34, and a first cylinder 37 fixedly arranged on the vertical plate. The piston rod of the first cylinder 37 is fixedly connected to the vertical support plate 35, and the driven roller 36 is rotatably connected to the vertical support plate 35. A transverse pressure plate 38 is arranged between the active pressure roller 31 and the passive pressure roller 36, one end of the transverse pressure plate 38 is fixed on the vertical plate, a threading channel is provided on the upper side of the transverse pressure plate 38 along the length direction, and a trapezoidal notch is provided in the middle of the transverse pressure plate 38; the trapezoidal notch is just located between the active pressure roller 31 and the passive pressure roller 36, and the trapezoidal notch is connected to the threading channel. When the servo motor 32 is started, the servo motor 32 drives the active pressure roller 31 to rotate, and then operates the first cylinder 37, and the first cylinder 37 drives the vertical support plate 35 to move downward. After the passive pressure roller 36 contacts the active pressure roller 31, the downward movement of the first cylinder 37 is stopped. At this time, the cable core after winding the film is squeezed between the active pressure roller 31 and the passive pressure roller 36. As the active pressure roller 31 rotates, the cable core is driven forward by friction and is squeezed and tightened again.

[0035] It should be noted that the upper end of the threading channel is open, and a cover plate 39 is arranged above the opening, and one end of the cover plate 39 close to the trapezoidal notch is chamfered. A detachable cover plate 39 is arranged to facilitate the removal of the cable core.

[0036] Example 2

[0037] This embodiment is basically the same as embodiment 1, except that

[0038] like Figure 5 and Figure 7As shown, the shearing mechanism 4 is also included, and the shearing mechanism 4 includes a scissor support plate 41, a cutter 44 slidably connected to the scissor support plate 41, and a second cylinder 43 fixedly connected to the cutter 44. Specifically, the scissor support plate 41 is fixedly installed on the vertical plate, and two cutters 44 are symmetrically arranged and slidably connected to the scissor support plate 41. Specifically, the scissor support plate 41 has a channel allowing the cutter 44 to slide, and the channel is vertically arranged. The second cylinder 43 is connected to the cutter 44 through a guide plate 42, wherein the guide plate 42 is slidably connected to the scissor support plate 41, and the sliding direction is along the horizontal direction. The guide plate 42 is provided with an inclined guide slideway, and the guide slide A pin 45 is provided in the guide channel, the pin 45 is fixedly connected to the cutter 44, and one end of the guide plate 42 is fixedly connected to the piston rod of the second cylinder 43. The working principle is as follows: when the piston rod of the second cylinder 43 extends, the piston rod drives the guide plate 42 to slide in the horizontal direction, and the guide plate 42 drives the pin 45 to slide along the guide slideway on the guide plate 42 when it moves horizontally. At the same time, the sliding pin 45 drives the cutter 44 to slide along the vertical channel on the scissors support plate 41, and the two cutters 44 move toward each other to form a shearing action, thereby achieving the purpose of cutting the cable core. Similarly, when the piston rod of the second cylinder 43 contracts, the two cutters 44 open.

[0039] Example 3

[0040] like Figure 6 As shown, on the basis of Example 2, the utility model further includes a buckling machine 48, which is installed on both sides of the cutter 44. Specifically, slider structures are respectively provided on both sides of the cutter 44, wherein a second slide rail 46 is installed on a horizontal plate, and a second slider 47 is slidably provided on the second slide rail 46, one side of the second slider 47 is fixedly connected to the pin shaft 45, and the other side is fixedly connected to the buckling machine 48. The buckling machine 48 moves synchronously with the cutter 44. After the cutter 44 cuts off the cable core, the buckling machine 48 immediately performs bundling. Specifically, the buckling machine 48 adopts a VK-733 fully automatic micro buckling machine. By setting the buckling machine 48, the two cut wire ends can be bundled to prevent the wrapped protective film from falling off.

[0041] The working principle of this embodiment is roughly the same as that of embodiment 1, and will not be described again here.

[0042] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A cable outer protective film winding processing device, comprising a support frame (1) and a film winding mechanism (2) and an extrusion mechanism installed on the support frame (1), wherein the support frame (1) comprises a horizontally arranged horizontal plate and a vertical plate vertically arranged on the horizontal plate; characterized in that: The extrusion mechanism comprises a first extrusion mechanism (5) and a second extrusion mechanism (3), the first extrusion mechanism (5) comprising an annular frame (51) fixed to the transverse plate, and a plurality of extrusion components (52) uniformly distributed along the inner circumference of the annular frame (51), and the extension lines of the plurality of extrusion components (52) are concentrated at a point, which is located on the center line of the annular frame (51); The second pressing mechanism (3) comprises two pressing rollers arranged opposite to each other on a vertical plate.

2. A cable outer protective film winding processing device as claimed in claim 1, characterized in that: The extrusion assembly (52) comprises a sleeve (521), an axle support (523) and a pressing wheel (524); the sleeve (521) is tiltedly arranged on the inner side wall of the annular frame (51); one end of the axle support (523) is provided with a slide groove matched with the diameter of the sleeve (521); the sleeve (521) is slidably connected to the slide groove; a spring (522) is arranged between the sleeve (521) and the axle support (523); and the pressing wheel (524) is arranged at the other end of the axle support (523).

3. A cable outer protective film winding processing device as claimed in claim 2, characterized in that: The included angle between the sleeve (521) and the annular frame (51) is 30° to 60°.

4. A cable outer protective film winding processing device as claimed in claim 3, characterized in that: The two pressure rollers are respectively an active pressure roller (31) and a driven pressure roller (36), the active pressure roller (31) is rotatably arranged on the vertical plate, the active pressure roller (31) is transmission-connected to the servo motor (32), the driven pressure roller (36) is rotatably arranged on a displacement mechanism, the displacement mechanism comprises a first slide rail (33) fixedly arranged on the vertical plate, a first slider (34) slidably matched with the first slide rail (33), a vertical support plate (35) fixedly arranged on the first slider (34), and a first cylinder (37) fixedly arranged on the vertical plate; The piston rod of the first cylinder (37) is fixedly connected to the vertical support plate (35); The driven pressure roller (36) is rotatably connected to the vertical support plate (35).

5. A cable outer protective film winding processing device as claimed in claim 4, characterized in that: A transverse pressing plate (38) is arranged between the active pressing roller (31) and the driven pressing roller (36), one end of the transverse pressing plate (38) is fixed on the vertical plate, a threading channel is provided on one side of the transverse pressing plate (38) along the length direction, and a trapezoidal notch is provided in the middle of the transverse pressing plate (38); The trapezoidal notch is connected to the threading channel; The upper end of the threading channel is open, and a cover plate (39) is arranged above the opening. One end of the cover plate (39) close to the trapezoidal notch is chamfered.

6. A cable outer protective film winding processing device as claimed in claim 5, characterized in that: The film winding mechanism (2) comprises a hollow rotating platform (21) and a rotating disk (22); The hollow rotating platform (21) is mounted on the vertical plate via a motor frame (211); The rotating disk (22) is installed on the outer ring of the hollow rotating platform (21), and a plurality of film placing tubes (23) are arranged along the circumference of the rotating disk (22), and one end of each of the film placing tubes (23) is connected and communicated with a film cavity (24).

7. A cable outer protective film winding processing device as claimed in claim 6, characterized in that: The invention also comprises a shearing mechanism (4), wherein the shearing mechanism (4) comprises a scissor support plate (41), a cutter (44) slidably connected to the scissor support plate (41), and a second cylinder (43) for driving the cutter (44) to operate.

8. A cable outer protective film winding processing device as claimed in claim 7, characterized in that: It also includes a buckling machine (48), which is installed on both sides of the cutter (44).

Citation Information

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