Mud scraper with adjustable mud scraping plate

By designing adjustable mud scraper and adjustment mechanism in the mud scraper, the problem of easy damage to the mud scraper when cleaning high-contaminated sludge is solved, achieving a more flexible and efficient sludge cleaning effect.

CN222623742UActive Publication Date: 2025-03-18JIANGSU SHUANGYUE ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420633972.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-18
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

When existing mud scrapers clean sludge with high height and strong bottom sludge, the mud scraper is prone to deformation and damage due to stress, and is not flexible enough to use, and the cleaning effect is poor.

Method used

A mud scraper with adjustable mud scraper is designed, using a translation mechanism and an adjustment mechanism. Through the adjustment of longitudinal mud scraper strips and the main body of the mud scraper, first clean the sludge with weaker adhesion above, and then use the inclined angle to shovel the sludge with strong adhesion at the bottom to avoid direct deep scraping and cleaning.

Benefits of technology

The flexibility and effectiveness of sludge cleaning are achieved, deformation and damage of the scraper is avoided, and cleaning efficiency and effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mud scraper with an adjustable mud scraper, which belongs to the technical field of mud scrapers and comprises a sedimentation tank body, two pairs of fixing plates are fixedly connected to the upper end of the sedimentation tank body, a connecting plate is arranged on the upper side of the sedimentation tank body, and a translation mechanism is mounted between the connecting plate and the two pairs of fixing plates. According to the sludge cleaning device, in the sludge cleaning process, for thick and high-adhesion sludge, the longitudinal sludge scraping strips and the sludge scraping plate body can be driven to be adjusted upwards through the adjusting mechanism, so that the sludge cleaning effect is improved, and the sludge cleaning efficiency is improved. When the sludge scraper is used, sludge with weak adhesion on the upper portion is cleaned firstly, then when sludge with strong adhesion at the bottom end is cleaned, the inclination of the sludge scraper body is adjusted, shoveling and cleaning are conducted through the inclination angle, deformation and damage caused by direct deep scraping and cleaning are avoided, and sludge cleaning is more flexible and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of mud scrapers, and more specifically to a mud scraper with an adjustable mud scraper plate. Background Art

[0002] A scraper is a mechanical device used to scrape and clean the sludge inside a sedimentation tank. It is a commonly used sedimentation tank scraper in urban water plants and urban sewage treatment plants. In actual use, the scraper can be classified and used according to the different shapes of sewage sedimentation tanks. For example, a circular sewage sedimentation tank is generally cleaned with a rotary scraper, while a rectangular sewage sedimentation tank is cleaned with a parallel scraper.

[0003] At present, in rectangular sewage sedimentation tanks, parallel scrapers are generally set directly in contact with the bottom of the tank during the scraping and cleaning process to facilitate sufficient scraping and cleaning. However, when cleaning sludge at a high height and with strong bottom adhesion, the scraper plate directly goes deep into the bottom of the tank to scrape too much sludge, which is easily deformed and damaged by force. It is not convenient to make corresponding adjustments according to the sludge situation, is not flexible to use, and has poor results. Therefore, there is an urgent need to improve the technology of scraper structure to improve this equipment.

[0004] Therefore, the utility model provides a mud scraper with an adjustable mud scraper blade. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a scraper with an adjustable scraper blade, which can be used to achieve that during the sludge cleaning process, for thicker and more adhesive sludge, the longitudinal scraper strips and the scraper blade body can be adjusted upward through the adjustment mechanism, so that the sludge with weaker adhesion on the upper side is cleaned first, and then when cleaning the sludge with strong adhesion on the bottom, the inclination of the scraper blade body is adjusted, and the inclination angle is used for shoveling and cleaning, so as to avoid deformation and damage caused by direct deep scraping and cleaning, thereby making the sludge cleaning more flexible and convenient.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A scraper with an adjustable scraper blade comprises a sedimentation tank body, wherein two pairs of fixed plates are fixedly connected to the upper end of the sedimentation tank body, a connecting plate is provided on the upper side of the sedimentation tank body, a translation mechanism is installed between the connecting plate and the two pairs of fixed plates, a mounting plate is provided on the lower side of the connecting plate, and a scraper blade body is provided on the lower side of the mounting plate, a pair of longitudinal scraping strips are installed on the upper end of the scraper blade body, and an adjustment mechanism is installed between the longitudinal scraping strips and the scraper blade body and the connecting plate.

[0010] Furthermore, the translation mechanism includes a pair of threaded rods rotatably connected between two pairs of fixed plates, the outer ends of the pair of threaded rods are threadedly connected with threaded movable blocks, and the connecting plate is fixedly connected to the pair of threaded movable blocks, a first dual-axis motor is installed at the right end of the fixed plate located on the front side, a pair of transmission wheels are provided on the right side of the sedimentation tank body, and a transmission belt is transmission-connected between the pair of transmission wheels, the right output end of the first dual-axis motor is fixedly connected to the transmission wheel located on the front side, the transmission wheel located on the left side is rotatably connected to the right end of the fixed plate located on the rear side, and it is fixedly connected to the threaded rod located on the rear side.

[0011] Furthermore, the adjustment mechanism includes a plurality of electric telescopic rods embedded in the connecting plate, the lower ends of the plurality of electric telescopic rods are connected to the upper end of the mounting plate, the mounting plate is threadedly connected to a mounting frame, and a second dual-axis motor is installed inside the mounting frame, a pair of rotating rods are rotatably connected to the inner wall of the mounting frame, and the front and rear ends of the second dual-axis motor are respectively connected to the close ends of the pair of rotating rods, and the distant ends of the pair of rotating rods are respectively connected to a pair of longitudinal scraping strips.

[0012] Furthermore, the mounting plate is threadedly connected with a plurality of fixing bolts, the upper end of the mounting frame is provided with a plurality of threaded fixing grooves, and the fixing bolts are threadedly connected with the threaded fixing grooves.

[0013] Furthermore, a reinforcement frame is installed between the longitudinal scraper strip and the scraper plate body.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] (1) In the present utility model, during the process of cleaning the sludge inside the sedimentation tank, the longitudinal scraper strip and the main body of the scraper plate are driven by the translation mechanism to move horizontally along the inner wall and the bottom of the sedimentation tank, so that the sludge is scraped and discharged while moving, thereby cleaning the sludge.

[0017] (2) In the sludge cleaning process, the utility model can use the adjustment mechanism to drive the longitudinal scraper strip and the scraper plate body to adjust upward for thicker and more adhesive sludge, so that the sludge with less adhesion on the upper side is cleaned first, and then when cleaning the sludge with more adhesion on the bottom, the scraper plate body is adjusted to tilt, and the tilt angle is used for shoveling and cleaning, so as to avoid deformation and damage caused by direct deep scraping and cleaning, thereby making the sludge cleaning more flexible and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the adjustment mechanism in the utility model.

[0021] Description of the numbers in the figure:

[0022] 1. Sedimentation tank body; 2. Fixed plate; 3. Connecting plate; 4. Translation mechanism; 401. Threaded rod; 402. Threaded movable block; 403. First double-axis motor; 404. Transmission wheel; 405. Transmission belt; 5. Mounting plate; 501. Fixing bolt; 502. Threaded fixing groove; 6. Scraper body; 7. Longitudinal scraper strip; 8. Adjustment mechanism; 801. Electric telescopic rod; 802. Mounting frame; 803. Second double-axis motor; 804. Rotating rod; 9. Reinforcement frame. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0024] Example:

[0025] See also Figure 1-3 A scraper with an adjustable scraper blade comprises a sedimentation tank body 1, two pairs of fixed plates 2 are fixedly connected to the upper end of the sedimentation tank body 1, a connecting plate 3 is provided on the upper side of the sedimentation tank body 1, a translation mechanism 4 is installed between the connecting plate 3 and the two pairs of fixed plates 2, a mounting plate 5 is provided on the lower side of the connecting plate 3, and a scraper blade body 6 is provided on the lower side of the mounting plate 5, a pair of longitudinal scraper strips 7 are installed on the upper end of the scraper blade body 6, and an adjustment mechanism 8 is installed between the longitudinal scraper strips 7 and the scraper blade body 6 and the connecting plate 3.

[0026] During the use of this scheme, when there is less sludge in the sedimentation tank body 1 and the adhesion is weak, the multiple electric telescopic rods 801 in the adjusting mechanism 8 drive the mounting plate 5 to move downward, so that it drives the scraper plate body 6 to move downward and penetrate into the bottom of the sedimentation tank body 1, and then the first double-axis motor 403 in the translation mechanism 4 works to drive a pair of transmission wheels 404 to rotate synchronously under the drive of the transmission belt 405, so that the pair of transmission wheels 404 respectively drive a pair of threaded rods 401 to rotate synchronously, prompting a pair of threaded movable blocks 402 to move horizontally along the sedimentation tank body 1, and the corresponding connecting plate 3 and the mounting plate 5 also move synchronously, thereby driving the longitudinal scraper strip 7 and the scraper plate body 6 to move, so as to realize the movement and scraping of sludge for discharge, and for thicker and more adhesive sludge, the mounting plate 5 is first driven downward by the multiple electric telescopic rods 801 to make the scraper plate body 6 penetrate a part downward, and then the first double-axis motor 403 works to drive the pair of transmission wheels 404 and the transmission belt 405 to rotate synchronously. The transmission between the two drives a pair of threaded rods 401 to rotate, so that it drives a pair of threaded movable blocks 402 to move, prompting the longitudinal scraper strips 7 and the scraper plate body 6 to move while scraping the upper layer of sludge to be discharged. After the upper layer of sludge is scraped and cleaned, the multiple electric telescopic rods 801 drive the scraper plate body 6 to continue to go down until it contacts with the bottom end, and scrape and clean the sludge with strong adhesion at the bottom. At the same time, the second dual-axis motor 803 rotates through a pair of rotating rods 804, so that it drives the longitudinal scraper strips 7 and the scraper plate body 6 to tilt at a certain angle. Then, under the drive of the first dual-axis motor 403, the pair of threaded movable blocks 402 drive the longitudinal scraper strips 7 and the scraper plate body 6 to move horizontally with the rotation of the pair of threaded rods 401, and shovel the sludge with strong adhesion at the bottom by utilizing the tilted angle, so as to achieve a full and comprehensive cleaning of the sludge inside the sedimentation tank body 1 by layer cleaning, avoiding deformation and damage caused by direct deep scraping and cleaning, thereby making the sludge cleaning more flexible and convenient.

[0027] See also Figure 1 The translation mechanism 4 includes a pair of threaded rods 401 rotatably connected between the two pairs of fixed plates 2, the outer ends of the pair of threaded rods 401 are threadedly connected with threaded movable blocks 402, and the connecting plate 3 is fixedly connected to the pair of threaded movable blocks 402, and a first dual-axis motor 403 is installed at the right end of the fixed plate 2 located on the front side, a pair of transmission wheels 404 are provided on the right side of the sedimentation tank body 1, and a transmission belt 405 is transmission-connected between the pair of transmission wheels 404, the right output end of the first dual-axis motor 403 is fixedly connected to the transmission wheel 404 located on the front side, and the transmission wheel 404 located on the left side is rotatably connected to the right end of the fixed plate 2 located on the rear side, and it is fixedly connected to the threaded rod 401 located on the rear side.

[0028] During use of this solution, the first dual-axis motor 403 works, driving a pair of transmission wheels 404 to rotate synchronously under the drive of the transmission belt 405, prompting a pair of threaded rods 401 to rotate synchronously with the pair of transmission wheels 404, and a pair of threaded movable blocks 402 move synchronously under the rotation of the threaded rods 401, so that they drive the connecting plate 3 and the mounting plate 5 to move, prompting the mounting plate 5 to drive the longitudinal scraper strip 7 and the scraper plate body 6 to move through the mounting frame 802, so as to achieve the movement while scraping the sludge along the inner wall and bottom end of the sedimentation tank body 1 for discharge, thereby achieving sludge cleaning.

[0029] See also Figure 1-3 The adjusting mechanism 8 includes a plurality of electric telescopic rods 801 embedded in the connecting plate 3, the lower ends of the plurality of electric telescopic rods 801 are connected to the upper end of the mounting plate 5, a mounting frame 802 is threadedly connected to the mounting plate 5, and a second dual-axis motor 803 is installed inside the mounting frame 802, a pair of rotating rods 804 are rotatably connected to the inner wall of the mounting frame 802, and the front and rear ends of the second dual-axis motor 803 are respectively connected to the ends of the pair of rotating rods 804 that are close to each other, and the ends of the pair of rotating rods 804 that are far away from each other are respectively connected to a pair of longitudinal scraping strips 7.

[0030] During the use of this solution, when the sludge in the sedimentation tank body 1 is less and less adherent, the multiple electric telescopic rods 801 drive the mounting plate 5 to move downward, so that it drives the scraper plate body 6 to move downward and penetrate into the bottom of the sedimentation tank body 1, so that the scraper plate body 6 directly contacts the bottom of the sedimentation tank body 1 in one step and performs scraping and cleaning. When the sludge in the sedimentation tank body 1 is thicker and more adherent, the multiple electric telescopic rods 801 first drive the mounting plate 5 to move downward, so that the scraper plate body 6 penetrates downward a part, and scrapes and cleans the upper sludge, and then the upper sludge is scraped and cleaned. After the bundle is bundled, multiple electric telescopic rods 801 drive the scraper plate body 6 to continue to go deeper downward until it contacts the bottom, and scrape and clean the sludge with strong adhesion at the bottom. At the same time, the second dual-axis motor 803 rotates through a pair of rotating rods 804, so that it drives the longitudinal scraper strips 7 and the scraper plate body 6 to tilt at a certain angle, and utilizes the tilted angle to shovel the sludge with strong adhesion at the bottom, so as to achieve a full and comprehensive cleaning of the sludge inside the sedimentation tank body 1 by layer cleaning, avoiding deformation and damage caused by direct deep scraping and cleaning, thereby making the sludge cleaning more flexible and convenient.

[0031] See also Figure 1-3 A plurality of fixing bolts 501 are threadedly connected to the mounting plate 5 , a plurality of threaded fixing grooves 502 are formed on the upper end of the mounting frame 802 , and the fixing bolts 501 are threadedly connected to the threaded fixing grooves 502 .

[0032] During use of the present invention, the threaded connection between the fixing bolt 501 and the threaded fixing groove 502 can drive the mounting plate 5 and the mounting frame 802 to be easily disassembled, so as to facilitate maintenance and replacement of the longitudinal scraper strip 7 and the scraper plate body 6.

[0033] See also Figure 1-2 A reinforcement frame 9 is installed between the longitudinal scraper strip 7 and the scraper blade body 6.

[0034] During use of the present invention, the connection between the longitudinal scraper strip 7 and the scraper blade body 6 is reinforced by providing the reinforcement frame 9, so that the connection is more firm and stable.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A scraper with an adjustable scraper blade, comprising a sedimentation tank body (1), characterized in that: Two pairs of fixed plates (2) are fixedly connected to the upper end of the sedimentation tank body (1); a connecting plate (3) is provided on the upper side of the sedimentation tank body (1); a translation mechanism (4) is installed between the connecting plate (3) and the two pairs of fixed plates (2); a mounting plate (5) is provided on the lower side of the connecting plate (3); and a scraper body (6) is provided on the lower side of the mounting plate (5); a pair of longitudinal scraper strips (7) are installed on the upper end of the scraper body (6); and an adjustment mechanism (8) is installed between the longitudinal scraper strips (7) and the scraper body (6) and the connecting plate (3).

2. A scraper with an adjustable scraper blade according to claim 1, characterized in that: The translation mechanism (4) comprises a pair of threaded rods (401) respectively rotatably connected between two pairs of fixed plates (2); the outer ends of the pair of threaded rods (401) are both threadedly connected to threaded movable blocks (402); and the connecting plate (3) is fixedly connected to the pair of threaded movable blocks (402); a first double-axis motor (403) is installed at the right end of the fixed plate (2) located at the front side; a pair of transmission wheels (404) are provided on the right side of the sedimentation tank body (1); and a transmission belt (405) is transmission-connected between the pair of transmission wheels (404); a right output end of the first double-axis motor (403) is fixedly connected to the transmission wheel (404) located at the front side; the transmission wheel (404) located on the left side is rotatably connected to the right end of the fixed plate (2) located at the rear side, and is fixedly connected to the threaded rod (401) located at the rear side.

3. The scraper with an adjustable scraper blade according to claim 1, characterized in that: The adjustment mechanism (8) comprises a plurality of electric telescopic rods (801) embedded and mounted on the connecting plate (3); the lower ends of the plurality of electric telescopic rods (801) are connected to the upper end of the mounting plate (5); a mounting frame (802) is threadedly connected to the mounting plate (5); a second double-axis motor (803) is mounted inside the mounting frame (802); a pair of rotating rods (804) are rotatably connected to the inner wall of the mounting frame (802); the front and rear ends of the second double-axis motor (803) are respectively connected to the ends of the pair of rotating rods (804) that are close to each other, and the ends of the pair of rotating rods (804) that are far away from each other are respectively connected to a pair of longitudinal scraping strips (7).

4. A scraper with an adjustable scraper blade according to claim 3, characterized in that: A plurality of fixing bolts (501) are threadedly connected to the mounting plate (5), a plurality of threaded fixing grooves (502) are formed at the upper end of the mounting frame (802), and the fixing bolts (501) are threadedly connected to the threaded fixing grooves (502).

5. The scraper with an adjustable scraper blade according to claim 1, characterized in that: A reinforcement frame (9) is installed between the longitudinal scraper strip (7) and the scraper plate body (6).