Powder production equipment and powder production line with same
By introducing an inflatable device into the powder production equipment, inflate the material to increase the particle size and number of air pockets, the problem of insignificant powder particle size adjustment effect in the prior art is solved, and the rapid dissolution effect of the powder is achieved.
Patent Information
- Application Number
- CN202420898171.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the prior art, the powder particle size adjustment effect is not obvious, and it is difficult to effectively adjust the particle size of the milk powder.
A powder production equipment is designed, including a filter device, a homogenization device, a communication channel and an inflatable device. The inflator device inflates the material in the communication channel through the nozzle, filling the material with gas, thereby increasing the particle size and number of air pockets of the powder.
Through the use of the inflatable device, the particle size and number of air pockets of the powder are effectively increased, the contact area between the powder and water is increased, the rapid dissolution of the powder is promoted, and the problem of insufficient particle size adjustment effect of powder is solved.
Smart Images

Figure CN222624352U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder production, in particular to a powder production device and a powder production line having the same. Background Art
[0002] The production process of milk powder mainly includes the selection of raw milk, filtration and sterilization, emulsion concentration, drying, packaging, etc. The finished milk powder will be sold to consumers after packaging. The sellers have an intuitive feeling of the appearance of the milk powder and the dissolution speed when mixing. The dissolution speed of milk powder when mixing is related to the particle size of the milk powder.
[0003] In the related art, the particle size of milk powder can be adjusted by adjusting the density of the concentrated emulsion, the pressure during drying, etc. However, the particle size of the milk powder adjusted by these methods changes slightly, that is, the particle size adjustment effect of the milk powder is average. Utility Model Content
[0004] The main purpose of the utility model is to provide a powder production device and a powder production line having the same, so as to solve the problem that the powder particle size adjustment effect is not obvious in the related art.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a powder production equipment is provided, including: a filtering device and a homogenizing device; a connecting channel, the connecting channel is arranged between the filtering device and the homogenizing device, and the material flows from the filtering device to the homogenizing device through the connecting channel; an inflation device, the inflation device is connected to the connecting channel, and inflates the material in the connecting channel.
[0006] Furthermore, the inflation device includes an inflation pipe and a nozzle, the nozzle is arranged at the air outlet of the inflation pipe, the connecting channel includes a first connecting pipe, the air outlet of the inflation pipe is connected to the interior of the first connecting pipe, the first end of the first connecting pipe is connected to the filtering device, and the second end of the first connecting pipe is connected to the homogenizing device.
[0007] Furthermore, the inflation device also includes a pressure regulating member, which is arranged on the inflation tube.
[0008] Furthermore, the pressure regulating member is a pressure regulating valve, and the inflation device further comprises a pressure gauge arranged on the inflation tube, and the pressure gauge is located between the air outlet of the inflation tube and the pressure regulating valve.
[0009] Furthermore, the inflation device also includes a flow meter arranged on the inflation tube, and the flow meter is arranged between the pressure gauge and the air outlet of the inflation tube.
[0010] Furthermore, the inflation device also includes a mass flow controller arranged on the inflation tube, and the mass flow controller is arranged between the flow meter and the gas outlet of the inflation tube.
[0011] Furthermore, the first connecting pipe includes a first pipe section and a second pipe section, the first end of the first pipe section is connected to the filtering device, the second end of the first pipe section is connected to the first end of the second pipe section, the second end of the second pipe section is connected to the homogenizing device, there is a preset angle between the first pipe section and the second pipe section, and the axis of the nozzle is parallel to or coincident with the axis of the second pipe section.
[0012] Furthermore, the connecting channel also includes a second connecting pipe and a third connecting pipe, the first end of the second connecting pipe is connected to the filtering device, the second end of the second connecting pipe is connected to the first end of the third connecting pipe, the second end of the third connecting pipe is connected to the homogenizing device, the first end of the first pipe segment is connected to the second connecting pipe, and the second end of the second pipe segment is connected to the third connecting pipe. The connecting channel also includes a first valve and a second valve, the first valve is arranged between the first end of the first pipe segment and the second connecting pipe, and the second valve is arranged between the second end of the second pipe segment and the third connecting pipe.
[0013] Furthermore, the nozzle comprises a plurality of nozzles, the inner diameters of the jet ports of the plurality of nozzles are different, and the plurality of nozzles are selectively mounted to the inflation tube.
[0014] According to another aspect of the utility model, a powder production line is provided, comprising powder production equipment, and the powder production equipment is the above-mentioned powder production equipment.
[0015] By applying the technical solution of the utility model, a connecting channel is provided between the filter device and the homogenizer, and the material flows from the filter device to the homogenizer through the connecting channel. The gas charging device is connected to the connecting channel, and the gas charging device inflates the material in the connecting channel. Through the above-mentioned arrangement, the filter device can filter the material. The homogenizer can refine the material so that the material can be mixed more evenly. The connecting channel enables the material to flow from the filter device to the homogenizer. The gas charging device can inflate the material in the connecting channel, and then the inside of the material can be filled with gas, so that the particle size of the powder produced by the material is larger, and at the same time, the powder also has more air pockets, so that when the powder contacts water, the contact area with water molecules is increased, which is conducive to the rapid dissolution of the powder. Therefore, the technical solution of the present application effectively solves the problem that the powder particle size adjustment effect is not obvious in the related art. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of a powder production device according to the utility model is shown;
[0018] Figure 2 Shows Figure 1 A schematic diagram of the main view of the powder production equipment;
[0019] Figure 3 Shows Figure 1 A partial cross-sectional schematic diagram of a powder production equipment;
[0020] Figure 4 The schematic diagram of the structure of the powder production line of this embodiment is shown.
[0021] The above drawings include the following reference numerals:
[0022] 10. Filtering device; 20. Homogenizing device; 30. Connecting channel; 31. First connecting pipe; 311. First pipe section; 312. Second pipe section; 32. Second connecting pipe; 33. Third connecting pipe; 34. First valve; 35. Second valve; 40. Inflating device; 41. Inflating pipe; 42. Nozzle; 43. Pressure regulating member; 431. Pressure regulating valve; 44. Pressure gauge; 45. Flow meter; 46. Mass flow controller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0025] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0026] like Figure 1 As shown, the powder production equipment of this embodiment includes: a filter device 10, a homogenizer 20, a communication channel 30 and an aeration device 40. The communication channel 30 is arranged between the filter device 10 and the homogenizer 20, and the material flows from the filter device 10 to the homogenizer 20 through the communication channel 30. The aeration device 40 is connected to the communication channel 30 and aerates the material in the communication channel 30.
[0027] According to the technical solution of this embodiment, a connecting channel 30 is provided between the filter device 10 and the homogenizer 20, and the material flows from the filter device 10 to the homogenizer 20 through the connecting channel 30. The gas charging device 40 is connected to the connecting channel 30, and the gas charging device 40 inflates the material in the connecting channel 30. Through the above-mentioned arrangement, the filter device 10 can filter the material. The homogenizer 20 can refine the material so that the material can be mixed more evenly. The connecting channel 30 enables the material to flow from the filter device 10 to the homogenizer 20. The gas charging device 40 can inflate the material in the connecting channel 30, so that the inside of the material can be filled with gas, so that the particle size of the powder produced by the material is larger, and at the same time, the powder also has more air pockets, so that when the powder contacts water, the contact area with water molecules is increased, which is conducive to the rapid dissolution of the powder. Therefore, the technical solution of this embodiment effectively solves the problem that the adjustment effect of the powder particle size is not obvious in the related art.
[0028] It should be noted that the material in this embodiment is concentrated emulsion, and the powder is milk powder. The filtering device 10 is a double filter, and the homogenizing device 20 is a high-pressure homogenizer.
[0029] like Figures 1 to 3As shown, in this embodiment, the inflation device 40 includes an inflation pipe 41 and a nozzle 42, the nozzle 42 is arranged at the gas outlet of the inflation pipe 41, the communication channel 30 includes a first communication pipe 31, the gas outlet of the inflation pipe 41 is connected to the inside of the first communication pipe 31, the first end of the first communication pipe 31 is connected to the filter device 10, and the second end of the first communication pipe 31 is connected to the homogenizing device 20. The gas in the inflation pipe 41 can flow to the inside of the first communication pipe 31 through the nozzle 42, and then the material in the first communication pipe 31 can be inflated. The first communication pipe 31 allows the material to flow from the filter device 10 to the homogenizing device 20.
[0030] Preferably, the powder production equipment also includes a gas source, which can provide gas to the inflation tube 41. The mixed gas provided by the gas source of this embodiment is composed of carbon dioxide and nitrogen, and the proportion of carbon dioxide is adjusted to 20%-100% and the proportion of nitrogen is 0 to 80% using a mixed gas proportioning device. Carbon dioxide can combine with a portion of free water to reduce oxidation and can also play an antibacterial role. Therefore, the total inflation volume and the proportion of carbon dioxide affect the number of final cavitations. Different mixed gas ratios and the addition flow rate of the mixed gas will have different effects on the particle size and have a certain impact on the shelf life of the product. The main function of carbon dioxide is to have more cavitations, and the function of nitrogen is mainly for later preservation. Using the powder production equipment of this embodiment, the powder has the advantages of being more stable during the shelf life, and the oversized particles provide the possibility for subsequent dry mixing of other materials and the possibility for the subsequent production of solid milk powder.
[0031] It should be noted that when the material flow rate is 3 tons / hour, the pressure is 4 bar, the mixed gas flow rate is 0.25 liters / minute, the pressure is 6 bar, and the carbon dioxide accounts for 30%, the particle size of the produced powder is 391.507 microns.
[0032] like Figure 2 As shown, in this embodiment, the inflation device 40 further includes a pressure regulating member 43, which is disposed on the inflation tube 41. The pressure regulating member 43 can adjust the pressure of the gas flowing in the inflation tube 41.
[0033] Preferably, the inflation device 40 further comprises a stop valve, which is arranged between the gas source and the pressure regulating member 43 , so that when inflation is not required, the stop valve can block the inflation tube 41 .
[0034] like Figure 2As shown, in this embodiment, the pressure regulating member 43 is a pressure regulating valve 431, and the inflation device 40 further includes a pressure gauge 44 disposed on the inflation pipe 41, and the pressure gauge 44 is located between the gas outlet of the inflation pipe 41 and the pressure regulating valve 431. The pressure regulating valve 431 can regulate the pressure of the gas flowing into the first connecting pipe 31 through the inflation pipe 41. The pressure gauge 44 can display the pressure of the gas flowing through the inflation pipe 41, which is convenient for observing the pressure value and also convenient for pressure regulation according to the displayed pressure value.
[0035] like Figure 2 As shown, in this embodiment, the inflation device 40 further includes a flow meter 45 disposed on the inflation tube 41, and the flow meter 45 is disposed between the pressure gauge 44 and the gas outlet of the inflation tube 41. The flow meter 45 can display the flow rate of the gas flowing in the inflation tube 41.
[0036] Preferably, in this embodiment, the flow meter 45 is a glass rotor flow meter.
[0037] like Figure 1 and Figure 3 As shown, in this embodiment, the inflation device 40 further includes a mass flow controller 46 disposed on the inflation tube 41, and the mass flow controller 46 is disposed between the flow meter 45 and the gas outlet of the inflation tube 41. The mass flow controller 46 can accurately measure the flow rate of the gas and can also automatically adjust the gas flow rate so that the flow rate value of the gas can be kept constant.
[0038] Preferably, the gas filling device 40 further includes a pressure stabilizing valve, which is disposed on the gas filling pipe 41 and is located between the mass flow controller and the gas outlet of the gas filling pipe 41. This makes the pressure of the gas in the gas filling pipe 41 more stable, facilitates the stability of the pressure of the gas filling of the material during the powder production process, and makes the particle size variation range of the powder smaller after the powder production is completed.
[0039] It should be noted that the powder production equipment also includes an installation box, and the pressure regulating member 43, the pressure gauge 44, the flow meter 45, the mass flow controller 46 and the pressure regulating valve are all arranged in the installation box. The pressure regulating member 43, the pressure gauge 44, and the flow meter 45 are located between the mass flow controller 46 and the inner wall of the installation box, so that the pressure regulating member 43, the pressure gauge 44, and the flow meter 45 can occupy less space and are convenient for arrangement in the installation box.
[0040] like Figure 1As shown, in this embodiment, the first connecting pipe 31 includes a first pipe section 311 and a second pipe section 312. The first end of the first pipe section 311 is connected to the filter device 10, the second end of the first pipe section 311 is connected to the first end of the second pipe section 312, and the second end of the second pipe section 312 is connected to the homogenizing device 20. There is a preset angle between the first pipe section 311 and the second pipe section 312, and the axis of the nozzle 42 is arranged to coincide with the second pipe section 312. The first pipe section 311 and the second pipe section 312 enable the material to flow from the filter device 10 to the homogenizing device 20. The axis of the nozzle 42 is arranged to coincide with the axis of the second pipe section 312, so that after the gas is ejected through the nozzle 42, the material in the first connecting pipe 31 can be more effectively inflated, and the splashing of the material caused by the impact force generated when the gas is ejected to the inner wall of the second pipe section 312 is reduced.
[0041] Preferably, the nozzle 42 is disposed at the intersection of the first pipe section 311 and the second pipe section 312, and is disposed toward the second pipe section 312, and the direction in which the gas is ejected through the nozzle 42 is the same as the flow direction of the material. The preset angle ranges from 30° to 90°, and specifically, can be 30°, 45°, 60°, 75°, 80° or 90°. In this embodiment, the preset angle is 90°.
[0042] Specifically, the axis of the nozzle 42 and the axis of the second pipe section 312 may also be arranged in parallel.
[0043] like Figure 1 As shown, in this embodiment, the communication channel 30 further includes a second communication pipe 32 and a third communication pipe 33, the first end of the second communication pipe 32 is communicated with the filter device 10, the second end of the second communication pipe 32 is communicated with the first end of the third communication pipe 33, the second end of the third communication pipe 33 is communicated with the homogenizing device 20, the first end of the first pipe section 311 is communicated with the second communication pipe 32, the second end of the second pipe section 312 is communicated with the third communication pipe 33, the communication channel 30 further includes a first valve 34 and a second valve 35, the first valve 34 is arranged between the first end of the first pipe section 311 and the second communication pipe 32, and the second valve 35 is arranged between the second end of the second pipe section 312 and the third communication pipe 33. The second communication pipe 32 and the third communication pipe 33 enable the material to flow from the filter device 10 to the homogenizing device 20. When it is not necessary to inflate the material, the first valve 34 and the second valve 35 can be closed, so that the material can flow directly to the homogenizing device 20 through the second communication pipe 32 and the third communication pipe 33.
[0044] Preferably, the second connecting pipe 32 includes a first extension section, a descending section and a second extension section which are sequentially arranged, the second extension section is connected between the descending section and the first end of the third connecting pipe 33, the second pipe section 312 and the second extension section are at the same height, and the first pipe section 311 is connected between the descending section and the second pipe section 312. A third valve is arranged at the second end of the second connecting pipe 32 and the first end of the third connecting pipe 33. A fourth valve is arranged at a position of the descending section close to the first pipe section 311. When the inflation device is used for inflation, it is possible to prevent the material from flowing back into the second connecting pipe 32 through the third valve and flowing into the second connecting pipe 32 through the fourth valve. The arrangement of the descending section enables the height difference between the outlet of the filtering device 10 and the inlet of the homogenizing device 20 to be compensated under the action of the connecting channel 30.
[0045] like Figures 1 to 3 As shown, in this embodiment, the nozzle 42 includes a plurality of nozzles 42, the inner diameters of the jet ports of the plurality of nozzles 42 are different, and the plurality of nozzles 42 are selectively installed to the gas charging tube 41. The above arrangement allows different nozzles 42 to be replaced according to the powder production requirements to control the flow rate of the gas.
[0046] Preferably, a one-way valve is provided in the nozzle 42 to prevent the material from flowing into the inflation tube through the nozzle 42. A flow space is provided in the nozzle 42, and the flow space includes an injection section and a connecting section. The cross section of the connecting section is conical. The different inner diameters of the jet ports of the multiple nozzles 42 refer to different inner diameters of the injection sections.
[0047] like Figure 4 As shown, the powder production line of this embodiment includes a powder production device, and the powder production device is the above-mentioned powder production device. When the above-mentioned powder production device is used, the gas charging device 40 can charge the material in the connecting channel 30 so that the material is filled with gas, thereby making the powder produced using the gas-filled material have a larger particle size and more air pockets, thereby achieving effective adjustment of the powder particle size. The powder production line with the above-mentioned powder production device also has the above-mentioned advantages.
[0048] Preferably, the powder production line further comprises a concentration tank, a preheater connected to the concentration tank, and a spray gun connected to the homogenizing device 20. The preheater is connected between the filtering device 10 and the concentration tank. The spray gun sprays the mist material, which is dried to form a powder with a larger particle size and more air pockets.
[0049] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0050] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0051] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0052] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A powder production equipment, characterized in that: include: A filtering device (10) and a homogenizing device (20); a communication channel (30), wherein the communication channel (30) is arranged between the filtering device (10) and the homogenizing device (20), and the material flows from the filtering device (10) to the homogenizing device (20) through the communication channel (30); An air charging device (40), wherein the air charging device (40) is connected to the communication channel (30) and is used to charge the material in the communication channel (30).
2. The powder production equipment according to claim 1, characterized in that: The inflation device (40) comprises an inflation tube (41) and a nozzle (42), wherein the nozzle (42) is arranged at the air outlet of the inflation tube (41), and the connecting passage (30) comprises a first connecting tube (31), wherein the air outlet of the inflation tube (41) is connected to the interior of the first connecting tube (31), wherein the first end of the first connecting tube (31) is connected to the filtering device (10), and the second end of the first connecting tube (31) is connected to the homogenizing device (20).
3. The powder production equipment according to claim 2, characterized in that: The inflation device (40) further comprises a pressure regulating member (43), wherein the pressure regulating member (43) is arranged on the inflation tube (41).
4. The powder production equipment according to claim 3, characterized in that: The pressure regulating member (43) is a pressure regulating valve (431), and the inflation device (40) further comprises a pressure gauge (44) arranged on the inflation tube (41), and the pressure gauge (44) is located between the gas outlet of the inflation tube (41) and the pressure regulating valve (431).
5. The powder production equipment according to claim 4, characterized in that: The inflation device (40) further comprises a flow meter (45) arranged on the inflation tube (41), wherein the flow meter (45) is arranged between the pressure gauge (44) and the gas outlet of the inflation tube (41).
6. The powder production equipment according to claim 5, characterized in that: The inflation device (40) further comprises a mass flow controller (46) arranged on the inflation tube (41), wherein the mass flow controller (46) is arranged between the flow meter (45) and the gas outlet of the inflation tube (41).
7. The powder production equipment according to any one of claims 2 to 6, characterized in that: The first connecting pipe (31) comprises a first pipe section (311) and a second pipe section (312); the first end of the first pipe section (311) is connected to the filtering device (10); the second end of the first pipe section (311) is connected to the first end of the second pipe section (312); the second end of the second pipe section (312) is connected to the homogenizing device (20); a preset angle exists between the first pipe section (311) and the second pipe section (312); and the axis of the nozzle (42) is arranged parallel to or coincides with the axis of the second pipe section (312).
8. The powder production equipment according to claim 7, characterized in that: The communication passage (30) further comprises a second communication pipe (32) and a third communication pipe (33); the first end of the second communication pipe (32) is in communication with the filtering device (10); the second end of the second communication pipe (32) is in communication with the first end of the third communication pipe (33); the second end of the third communication pipe (33) is in communication with the homogenizing device (20); the first end of the first pipe section (311) is in communication with the second communication pipe (32); the second end of the second pipe section (312) is in communication with the third communication pipe (33); the communication passage (30) further comprises a first valve (34) and a second valve (35); the first valve (34) is arranged between the first end of the first pipe section (311) and the second communication pipe (32); the second valve (35) is arranged between the second end of the second pipe section (312) and the third communication pipe (33).
9. The powder production equipment according to any one of claims 2 to 6, characterized in that: The nozzle (42) includes a plurality of nozzles (42), the inner diameters of the jet ports of the plurality of nozzles (42) are different, and the plurality of nozzles (42) are selectively installed on the inflation tube (41).
10. A powder production line, comprising powder production equipment, characterized in that: The powder production equipment is the powder production equipment according to any one of claims 1 to 9.