Adjustable crushing device for chemical production

By designing adjustable resistor plates and adjustment mechanisms in the crushing device for chemical production, combined with mixing and driving mechanisms, the problem of inconvenient feed adjustment is solved, and an efficient and uniform crushing process is achieved, and production efficiency and equipment reliability are improved.

CN222624368UActive Publication Date: 2025-03-18湖北天安宏泰生物科技有限公司
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Patent Information

Application Number
CN202421302695.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing crushing devices for chemical production are inconvenient to flexibly adjust the feeding adjustment, resulting in too large or too small feeding, affecting crushing efficiency and production efficiency.

Method used

An adjustable crushing device is designed, using a debugged resistive plate and an adjustment mechanism. Through the cooperation of the screw and the connecting plate, the position adjustment of the resistive plate is realized, thereby controlling the amount of raw materials. At the same time, a mixing mechanism and a driving mechanism are equipped to ensure uniform stirring of raw materials and stable rotation of the crushing roller.

Benefits of technology

It realizes flexible adjustment of feed volume according to production needs, optimizes crushing efficiency and production efficiency, ensures uniformity and effect of crushing, and improves the working stability and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of chemical production, and provides an adjustable crushing device for chemical production, which comprises a crushing box for crushing chemical materials, and crushing rollers meshed with each other are rotatably mounted in the crushing box; the adjustable material blocking plate is arranged in the feeding channel of the crushing box; the connecting plate is fixedly mounted on one side of the material blocking plate; the screw rod is used for regulating and controlling the movement of the connecting plate, the screw rod is rotationally mounted on the crushing box, and one end of the screw rod penetrates through the connecting plate in a threaded manner; the guide rod is installed on the connecting plate in a sliding mode, and one end of the guide rod is fixedly connected with the crushing box; and the hand wheel is fixedly mounted at one end of the screw rod. According to the adjustable crushing device for chemical production, the feeding system is optimized, the material blocking plate adjusting mechanism is additionally arranged, and other auxiliary parts are arranged, so that the defects of a traditional crushing device in the aspect of feeding adjustment are overcome.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical production, and in particular relates to an adjustable crushing device for chemical production. Background Art

[0002] Crushing is an important part of chemical production, especially in the raw material pretreatment stage. Through crushing, the raw materials can be crushed into a particle size suitable for subsequent processing or reaction, thereby improving reaction efficiency and product quality.

[0003] However, although the crushing devices for chemical production currently on the market have made certain progress in crushing efficiency and crushing particle size, they still have shortcomings in feed adjustment. For example, they cannot be flexibly adjusted according to the characteristics of the raw materials and production needs. This leads to problems in the actual production process, such as excessive feed volume leading to insufficient crushing, or too small feed volume affecting production efficiency. Utility Model Content

[0004] The utility model provides an adjustable crushing device for chemical production, aiming to solve the problem that the current crushing device for chemical production is inconvenient to adjust in terms of feed adjustment.

[0005] The utility model is implemented as follows: an adjustable crushing device for chemical production comprises: a crushing box for crushing and processing chemical materials, wherein crushing rollers that mesh with each other are rotatably installed in the crushing box; an adjustable material blocking plate, wherein the material blocking plate is arranged in the feed channel of the crushing box; a connecting plate, wherein the connecting plate is fixedly installed on one side of the material blocking plate; a screw rod for regulating the movement of the connecting plate, wherein the screw rod is rotatably installed on the crushing box, and one end of the screw rod threadably penetrates the connecting plate; a guide rod, wherein the guide rod is slidably installed on the connecting plate, and one end of the guide rod is fixedly connected to the crushing box; a hand wheel, wherein the hand wheel is fixedly installed on one end of the screw; a hopper, wherein the hopper is fixedly installed on the top of the crushing box; a mixing mechanism based on the stirring principle, wherein the mixing mechanism is arranged on the hopper; a driving mechanism for driving the crushing roller to rotate, wherein the driving mechanism is arranged on the crushing box and the crushing roller.

[0006] Preferably, the mixing mechanism includes: a stirring rod rotatably installed in the hopper, the bottom end of the stirring rod extending into the feed channel of the crushing box; a first motor fixed on the hopper for driving the stirring rod to rotate; a first coupling fixed on the output shaft of the first motor, one end of the first coupling being fixedly connected to the top end of the stirring rod.

[0007] Preferably, the driving mechanism comprises: a second motor fixed to the crushing box; pulleys respectively fixed to the output shaft of the second motor and the crushing roller shaft; and a timing belt sleeved on the corresponding pulley for transmission.

[0008] Preferably, the bottom of the crushing box is fixedly connected to a discharge pipe for discharging, an auger is rotatably installed in the discharge channel of the crushing box, a third motor for driving the auger to rotate is fixedly installed in the crushing box, a second coupling is fixedly installed on the output shaft of the third motor, and one end of the second coupling is fixedly connected to one end of the auger.

[0009] Preferably, a threaded hole and a sliding hole are provided on the connecting plate, the threaded hole is matched with the screw rod, the sliding hole is matched with the guide rod, and a limit block is fixedly installed on one end of the screw rod and the guide rod.

[0010] Preferably, a plurality of supporting legs are symmetrically and fixedly mounted on the bottom of the crushing box, and an anti-skid plate is fixedly mounted on the bottom ends of the plurality of supporting legs.

[0011] Preferably, a visual observation window is provided on one side of the hopper, and a feeding port is symmetrically provided on the top of the hopper.

[0012] Compared with the related art, the adjustable crushing device for chemical production provided by the utility model has the following beneficial effects:

[0013] Through the adjustable material blocking plate and the corresponding adjustment mechanism, the operator can flexibly adjust the amount of raw materials entering the crushing box according to production needs, so as to optimize the crushing efficiency and production efficiency; the design of the mixing mechanism enables the raw materials to be fully stirred and pre-mixed before entering the crushing box, thus ensuring the uniformity and effect of crushing; the design of the driving mechanism ensures the stable rotation of the crushing roller, avoiding poor crushing effect or equipment failure due to unstable speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of an adjustable crushing device for chemical production provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the hopper in the utility model.

[0018] Figure numerals: 1. crushing box; 2. crushing roller; 3. material blocking plate; 4. connecting plate; 5. screw; 6. guide rod; 7. hand wheel; 8. hopper; 9. stirring rod; 10. first motor; 11. first coupling; 12. second motor; 13. pulley; 14. timing belt; 15. auger; 16. discharge pipe; 17. third motor; 18. second coupling. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides an adjustable crushing device for chemical production, such as Figure 1-4 As shown, the adjustable crushing device for chemical production includes: a crushing box 1 for crushing and processing chemical materials, wherein the crushing box 1 has rotatably installed crushing rollers 2 that mesh with each other; an adjustable material blocking plate 3, wherein the material blocking plate 3 is arranged in the feed channel of the crushing box 1; a connecting plate 4, wherein the connecting plate 4 is fixedly installed on one side of the material blocking plate 3; a screw 5 for regulating the movement of the connecting plate 4, wherein the screw 5 is rotatably installed on the crushing box 1, and one end of the screw 5 is threadedly penetrated through the connecting plate 4; a guide rod 6, wherein the guide rod 6 is slidably installed on the connecting plate 4, and one end of the guide rod 6 is fixedly connected to the crushing box 1; a hand wheel 7, wherein the hand wheel 7 is fixedly installed on one end of the screw 5; a hopper 8, wherein the hopper 8 is fixedly installed on the top of the crushing box 1; a mixing mechanism based on the stirring principle, wherein the mixing mechanism is arranged on the hopper 8; a driving mechanism for driving the crushing roller 2 to rotate, wherein the driving mechanism is arranged on the crushing box 1 and the crushing roller 2.

[0022] It should be noted that traditional crushing devices for chemical production often use a fixed feeding system, which cannot be flexibly adjusted according to the characteristics of the raw materials and production needs. This leads to the following problems in the actual production process: On the one hand, when the feed volume is too large, the crushing device may not be able to crush all the raw materials in a timely and sufficient manner, resulting in insufficient crushing, or even blockage or overload. This not only affects the crushing efficiency, but may also cause damage to the device itself; on the other hand, when the feed volume is too small, the crushing capacity of the crushing device cannot be fully utilized, resulting in low production efficiency; at the same time, too small a feed volume may also cause uneven particle size distribution of the crushed material, which cannot meet production requirements; therefore, in order to solve the above problems and improve the performance and adaptability of crushing devices for chemical production, the utility model proposes an adjustable crushing device for chemical production;

[0023] In this embodiment, the crushing box 1 serves as the main body of the crushing operation, and is internally installed with mutually meshing crushing rollers 2. The crushing rollers 2 crush the chemical raw materials entering the crushing box 1 through rotational motion to reduce the particle size of the raw materials. This design enables the raw materials to be fully crushed to meet the needs of subsequent production. The material blocking plate 3 is arranged in the feed channel of the crushing box 1. By adjusting the position of the material blocking plate 3, the amount of raw materials entering the crushing box 1 can be controlled. This design solves the problem that the traditional crushing device cannot flexibly adjust the feed amount according to production needs, so that the crushing device can be adjusted according to actual production conditions to improve the crushing efficiency and production efficiency. The connecting plate 4 is fixedly connected to the material blocking plate 3, and the screw 5 penetrates the connecting plate 4 through a thread. By turning the handwheel 7, the screw 5 can be driven to rotate, thereby pushing the connecting plate 4 and the material blocking plate 3 to move under the guidance of the guide rod 6. This design makes the position adjustment of the material blocking plate 3 simple and convenient, and improves the convenience of operation; the function of the guide rod 6 is to ensure that the connecting plate 4 can move stably under the push of the screw 5 to prevent it from offset or shaking, which helps to maintain the adjustment accuracy of the material blocking plate 3 and ensure accurate control of the feed amount; the handwheel 7 serves as the operating part of the screw 5, so that the operator can easily adjust the position of the material blocking plate 3 by turning the handwheel 7. This design not only improves the convenience of operation, but also reduces the difficulty of operation, so that any operator can quickly get started; the hopper 8 is used to store the chemical raw materials to be crushed and introduce them into the crushing box 1. Its reasonable design can ensure the smooth entry of the raw materials and avoid problems such as blockage or overflow; the mixing mechanism is arranged on the hopper 8, which is used to stir the raw materials. Through stirring, the raw materials can enter the crushing box 1 more evenly, thereby improving the uniformity and efficiency of crushing. This design is especially suitable for raw materials that need to be pre-mixed or homogenized; the driving mechanism is used to drive the rotation of the crushing roller 2. Through a reasonable driving design, it can be ensured that the crushing roller 2 rotates at a stable speed, thereby achieving effective crushing of the raw materials. This design improves the working stability and reliability of the crushing device.

[0024] In a further preferred embodiment of the utility model, the mixing mechanism includes: a stirring rod 9 rotatably installed in the hopper 8, the bottom end of the stirring rod 9 extends into the feeding channel of the crushing box 1; a first motor 10 fixed on the hopper 8 for driving the stirring rod 9 to rotate; a first coupling 11 fixed on the output shaft of the first motor 10, one end of the first coupling 11 is fixedly connected to the top end of the stirring rod 9.

[0025] In this embodiment, the stirring rod 9 is rotatably installed in the hopper 8, and its bottom end extends into the feed channel of the crushing box 1. This design enables the stirring rod 9 to directly stir the raw materials in the hopper 8, and also pre-stir the raw materials that are about to enter the crushing box 1. Through the rotation of the stirring rod 9, the particles or components in the raw materials can be fully mixed, avoiding the problem of poor crushing effect caused by uneven raw material composition, and the rotating stirring rod 9 stirs the raw materials to prevent congestion when the raw materials are discharged. The first motor 10 is fixed on the hopper 8 as a power source to drive the stirring rod 9 to rotate. By controlling the start and stop of the first motor 10, the stirring operation of the stirring rod 9 can be conveniently controlled. This design makes the stirring operation simple and reliable, and also facilitates the adjustment of the stirring speed; the first coupling 11 is fixed on the output shaft of the first motor 10, and one end of it is fixedly connected to the top of the stirring rod 9. The function of the coupling is to transmit the rotational power of the first motor 10 to the stirring rod 9, ensuring stable and reliable power transmission between the two. This connection method is not only simple and effective, but also can reduce the shaking or failure of the stirring rod 9 caused by unstable power transmission.

[0026] In a further preferred embodiment of the utility model, the driving mechanism includes: a second motor 12 fixed to the crushing box 1; a pulley 13 respectively fixed to the output shaft of the second motor 12 and the shaft of the crushing roller 2; and a timing belt 14 sleeved on the corresponding pulley 13 for transmission.

[0027] In this embodiment, the second motor 12 is fixed on the crushing box 1 as the power source of the driving mechanism. By controlling the start, stop and speed of the second motor 12, the rotational movement of the crushing roller 2 and the crushing force can be accurately controlled. This design makes the crushing operation simple and reliable, and facilitates the adjustment of the crushing speed and crushing efficiency. The pulley 13 is respectively fixed on the output shaft of the second motor 12 and the shaft of the crushing roller 2. The design of the pulley 13 enables the power to be transmitted through the belt, thereby realizing the power transmission from the second motor 12 to the crushing roller 2. This transmission method has the advantages of simple structure, stable transmission and convenient maintenance. The timing belt 14 is sleeved on the corresponding pulley 13 to realize the transmission of power. The timing belt 14 has the characteristics of high strength, high wear resistance and high transmission efficiency, which can ensure the stability and reliability of power transmission. At the same time, the service life of the timing belt 14 is long, which reduces the frequency of maintenance and replacement and reduces the cost of use.

[0028] In a further preferred embodiment of the utility model, the bottom of the crushing box 1 is fixedly connected to a discharge pipe 16 for discharging, an auger 15 is rotatably installed in the discharge channel of the crushing box 1, a third motor 17 for driving the auger 15 to rotate is fixedly installed in the crushing box 1, a second coupling 18 is fixedly installed on the output shaft of the third motor 17, and one end of the second coupling 18 is fixedly connected to one end of the auger 15.

[0029] In this embodiment, the discharge pipe 16 is fixedly connected to the bottom of the crushing box 1 as a channel for material discharge. Its design is reasonable, which can ensure that the material falls naturally under the action of gravity and is discharged smoothly from the crushing box 1; the auger 15 is rotatably installed in the discharge channel of the crushing box 1, and its function is to push the material along the discharge channel through rotational motion to ensure that the material can be discharged in an orderly and continuous manner. The design of the auger 15 can prevent the material from being blocked or retained in the discharge channel, thereby improving the efficiency and smoothness of the discharge; the third motor 17 is fixed in the crushing box 1, and is used to drive the rotation of the auger 15. By controlling the start, stop and speed of the third motor 17, the rotation of the auger 15 can be accurately controlled, thereby adjusting the speed and flow of the discharge; the second coupling 18 is fixed on the output shaft of the third motor 17, and one end of the second coupling 18 is fixedly connected to one end of the auger 15. The function of the coupling is to transmit the rotational power of the third motor 17 to the auger 15, ensuring that the power transmission between the two is stable and reliable.

[0030] In a further preferred embodiment of the utility model, a threaded hole and a sliding hole are provided on the connecting plate 4, the threaded hole is adapted to the screw rod 5, the sliding hole is adapted to the guide rod 6, and a limiting block is fixedly installed on one end of the screw rod 5 and the guide rod 6.

[0031] In this embodiment, a threaded hole and a sliding hole are provided on the connecting plate 4. The threaded hole is adapted to the screw rod 5, so that the screw rod 5 can pass through the connecting plate 4 and be threadedly connected thereto. The sliding hole is adapted to the guide rod 6, so that the guide rod 6 can pass through the sliding hole and slide therein. This design enables the connecting plate 4 to cooperate with the screw rod 5 and the guide rod 6 at the same time, thereby realizing the adjustment and fixation of the material blocking plate 3. A limit block is fixedly installed on one end of the screw rod 5 and the guide rod 6. The function of the limit block is to prevent the screw rod 5 and the guide rod 6 from falling off or excessively moving from the connecting plate 4, thereby ensuring the stability and safety of the adjustment process.

[0032] In a further preferred embodiment of the present invention, a plurality of supporting legs are symmetrically fixedly installed on the bottom of the crushing box 1, and an anti-skid plate is fixedly installed on the bottom ends of the plurality of supporting legs.

[0033] In this embodiment, a plurality of supporting legs are symmetrically fixedly installed at the bottom of the crushing box 1. The design of the supporting legs enables the crushing box 1 to be away from the ground, avoiding the erosion of the internal components of the crushing box 1 by moisture, dust, etc. on the ground, thereby extending the service life of the equipment. At the same time, the number and layout of the supporting legs are carefully designed to ensure the stability and load-bearing capacity of the crushing box 1; an anti-skid plate is fixedly installed at the bottom of each supporting leg. The main function of the anti-skid plate is to increase the friction between the supporting legs and the ground, and prevent the crushing box 1 from sliding or shifting due to vibration or external force during operation. This ensures the stability and safety of the crushing box 1 and reduces the risk of production accidents caused by equipment shaking.

[0034] In a further preferred embodiment of the present invention, a visual observation window is provided on one side of the hopper 8, and a feeding port is symmetrically provided on the top of the hopper 8.

[0035] In this embodiment, a visual observation window is provided on one side of the hopper 8, which enables the operator to visually view the raw material conditions inside the hopper 8, including the storage amount and flow state of the raw materials. Through the observation window, the operator can grasp the supply of raw materials in real time, so as to make timely adjustments to ensure the continuity and stability of the crushing operation; the top of the hopper 8 is symmetrically provided with a feeding port. The design of the feeding port makes the addition of raw materials convenient and quick.

[0036] To sum up, the adjustable crushing device for chemical production provided by the technical solution solves the shortcomings of traditional crushing devices in feed adjustment by optimizing the feeding system, adding an adjustment mechanism for the material blocking plate 3 and equipping other auxiliary components. It enables the crushing device to be flexibly adjusted according to actual production needs, thereby improving the crushing efficiency, production efficiency and product quality, and providing a more reliable and efficient crushing solution for chemical production.

[0037] Compared with the related art, through the adjustable material blocking plate 3 and the corresponding adjustment mechanism, the operator can flexibly adjust the amount of raw materials entering the crushing box 1 according to production needs, so as to optimize the crushing efficiency and production efficiency; the design of the mixing mechanism enables the raw materials to be fully stirred and pre-mixed before entering the crushing box 1, so as to ensure the uniformity and effect of crushing; the design of the driving mechanism ensures the stable rotation of the crushing roller 2, avoiding poor crushing effect or equipment failure due to unstable rotation speed.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An adjustable crushing device for chemical production, characterized in that: include: A crushing box for crushing chemical materials, wherein mutually meshing crushing rollers are rotatably installed in the crushing box; An adjustable material blocking plate, the material blocking plate being arranged in the feed channel of the crushing box; A connecting plate, the connecting plate being fixedly mounted on one side of the material blocking plate; A screw rod for regulating the movement of the connecting plate, the screw rod being rotatably mounted on the crushing box, and one end of the screw rod having a thread passing through the connecting plate; A guide rod, the guide rod is slidably mounted on the connecting plate, and one end of the guide rod is fixedly connected to the crushing box; A hand wheel, the hand wheel is fixedly mounted on one end of the screw rod; A hopper, the hopper being fixedly mounted on the top of the crushing box; A material mixing mechanism based on a stirring principle, wherein the material mixing mechanism is arranged on the material hopper; A driving mechanism for driving the crushing roller to rotate, wherein the driving mechanism is arranged on the crushing box and the crushing roller.

2. The adjustable crushing device for chemical production according to claim 1, characterized in that: The mixing mechanism comprises: Rotating a stirring rod installed in the hopper, wherein the bottom end of the stirring rod extends into the feed channel of the crushing box; A first motor fixed on the hopper for driving the stirring rod to rotate; A first coupling is fixed on the output shaft of the first motor, and one end of the first coupling is fixedly connected to the top end of the stirring rod.

3. The adjustable crushing device for chemical production according to claim 1, characterized in that: The driving mechanism comprises: A second motor fixed to the crushing box; A pulley fixed to the output shaft of the second motor and the crushing roller shaft respectively; A timing belt is sleeved on the corresponding pulley for transmission.

4. The adjustable crushing device for chemical production according to claim 1, characterized in that: The bottom of the crushing box is fixedly connected to a discharge pipe for discharging materials, an auger is rotatably installed in the discharge channel of the crushing box, a third motor for driving the auger to rotate is fixedly installed in the crushing box, a second coupling is fixedly installed on the output shaft of the third motor, and one end of the second coupling is fixedly connected to one end of the auger.

5. The adjustable crushing device for chemical production according to claim 1, characterized in that: The connecting plate is provided with a threaded hole and a sliding hole, the threaded hole is matched with the screw rod, the sliding hole is matched with the guide rod, and a limiting block is fixedly installed on one end of the screw rod and the guide rod.

6. The adjustable crushing device for chemical production according to claim 1, characterized in that: A plurality of supporting legs are symmetrically and fixedly mounted on the bottom of the crushing box, and an anti-skid plate is fixedly mounted on the bottom ends of the plurality of supporting legs.

7. The adjustable crushing device for chemical production according to claim 1, characterized in that: A visual observation window is arranged on one side of the hopper, and a feeding port is symmetrically arranged on the top of the hopper.