Emulsifying tank capable of controlling raw material ratio
By integrating an electric turntable, weighing structure and feed control structure in the emulsified tank, the precise control of raw material ratio is achieved by using gravity sensors and controllers, which solves the problems of inaccurate proportions and cumbersome operation of the existing emulsified tanks, and improves the portability and operation convenience of the equipment.
Patent Information
- Application Number
- CN202421355089.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing emulsification tanks cannot perform raw material rationing operations on the equipment, resulting in inaccurate ratio and cumbersome operation, and the equipment covers a large area and is difficult to portable.
An emulsified tank that can control the ratio of raw materials is designed, using an electric turntable, weighing structure and feed control structure to achieve the precise ratio and transportation of raw materials through gravity sensors and controllers.
It realizes efficient control of raw material ratio, reduces manual operation errors, and improves the portability and operation convenience of the equipment.
Smart Images

Figure CN222624445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification tanks, in particular to an emulsification tank capable of controlling the proportion of raw materials. Background Art
[0002] The function of the emulsification tank is to dissolve one or more materials in another liquid phase and hydrate them into a relatively stable emulsion. It is widely used in the emulsification and mixing of raw and auxiliary materials such as edible oils, powders, sugars, etc. The emulsification tank is suitable for the production of industrial products such as cosmetics, medicine, food, chemistry, dyeing, printing inks, etc., especially for the preparation and emulsification of materials with high matrix viscosity and relatively high solid content.
[0003] However, the emulsification tanks currently on the market cannot meet the use requirements. The raw materials are measured in external containers and then added to the emulsification tank, and the proportioning operation cannot be performed on the emulsification tank. At the same time, traditional proportioning work is mostly done manually, which makes the proportioning more troublesome. At the same time, the proportion value of the raw materials is not very accurate. At the same time, the traditional device requires multiple material tanks to carry the materials when in use, which makes the device not very convenient to use and occupies a large space. Utility Model Content
[0004] The utility model provides an emulsifying tank capable of controlling the raw material ratio to solve the above problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An emulsification tank capable of controlling the ratio of raw materials comprises an emulsification tank body, an electric turntable is connected to the end surface of the emulsification tank body, a weighing structure is connected to the end surface of the electric turntable, a feed control structure is connected to the inner cavity of the weighing structure, a controller is connected to the side wall of the emulsification tank body, and a spiral feeder is connected to the side wall of the emulsification tank body and above the weighing structure.
[0007] The weighing structure includes a connecting bracket, which is connected to the end face of the electric turntable, an external fixed shell connected to the connecting bracket, a plurality of gravity sensors connected to the side wall of the external fixed shell via a connecting plate, a movable connecting block connected to the end face of the gravity sensor, a material funnel connected to the side wall of the movable connecting block and located in the inner cavity of the external fixed shell, a plurality of material partitions connected to the inner cavity of the material funnel, and a material baffle connected to the bottom of the material partition.
[0008] The gear train is a gear that is coupled to the gear train and is configured to engage the gears of the drive unit and to provide a gear for the drive unit to engage with the gears of the drive unit, the gear train being a gear that is coupled to the gear train and is configured to engage the gears of the drive unit to engage with the gears of the drive unit.
[0009] As a preferred solution of the utility model, the electric turntable is connected to the controller via a wire and the connection method is an electrical connection, and the spiral feeder is connected to the controller via a wire and the connection method is an electrical connection.
[0010] As a preferred solution of the utility model, the gravity sensor is connected to the controller through a wire and the connection method is electrical connection, and a sliding groove is opened on the side wall of the external fixed shell and corresponds to the movable connecting block, wherein the connection method between the movable connecting block and the sliding groove is a sliding connection.
[0011] As a preferred solution of the utility model, six groups of material partitions are provided, wherein the six groups of material partitions are distributed at equal angles in the inner cavity of the material funnel, and six groups of material baffles are provided, wherein the six groups of material baffles are respectively connected to the bottom of the material partitions, and the structure of the material baffles is a fan-shaped structure, wherein the fan-shaped angle of the material baffles is 30 degrees.
[0012] As a preferred solution of the utility model, the rotating motor is connected to the controller through a wire and the connection method is electrical connection, and the driving worm is connected to the side wall of the connecting box through a bearing seat, wherein the connection method between the driving worm and the bearing seat is rotational connection.
[0013] As a preferred solution of the utility model, the rotating rod is connected to the end face of the inner cavity of the connecting box through a bearing seat, wherein the connection mode of the rotating rod and the bearing seat is a rotating connection, twelve groups of intermittent grooves are evenly opened on the intermittent turntable, and the matching mode of the rotating rod and the intermittent grooves is a clearance fit.
[0014] As a preferred solution of the utility model, the rotating connecting rod is connected to the end face of the inner cavity of the connecting box through a bearing seat, wherein the rotating connecting rod and the bearing seat are connected in a rotating manner, and a connecting groove is provided on the material conduit and corresponding to the rotating turn plate, wherein the rotating turn plate and the connecting groove are matched in a clearance fit.
[0015] The utility model is provided with a feed control structure, and the rotating motor in the feed control structure is utilized through a transmission structure to control the design of the raw material ratio, so that during the use of the emulsifying tank capable of controlling the raw material ratio, the weight of the raw material ratio can be efficiently controlled, making the device more convenient during use, thereby solving the problem of uncontrollable raw material ratio.
[0016] The utility model is provided with a weighing structure, thereby utilizing the interaction between the material funnel, the material partition, the material baffle and various components in the weighing structure to make it possible to design a device that can carry a variety of raw materials. Therefore, during the use of an emulsification tank that can control the raw material ratio, the required different materials can be transported to the spacing groove composed of the material partition in the weighing structure through a spiral feeder, making the device more convenient when in use, thereby solving the problem of not being able to carry a variety of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front and side structures of the utility model;
[0018] Figure 2 For this utility model Figure 1 A partial structural diagram of
[0019] Figure 3 It is a structural schematic diagram of the weighing structure of the utility model;
[0020] Figure 4 For this utility model Figure 3 A schematic cross-sectional structure diagram of ;
[0021] Figure 5 It is a structural schematic diagram of the feed control structure of the utility model;
[0022] Figure 6 For this utility model Figure 5 A partial structural diagram of
[0023] Figure 7 It is a structural schematic diagram of part 6 of the utility model.
[0024] In the figure: 1. emulsification tank body; 2. electric turntable; 3. weighing structure; 4. feeding control structure; 5. controller; 6. screw feeder; 301. connecting bracket; 302. external fixed shell; 303. gravity sensor; 304. mobile connecting block; 305. material hopper; 306. material partition; 307. material baffle; 401. connecting box; 402. connecting box; 403. rotating motor; 404. driving worm; 405. driven worm gear; 406. rotating rod; 407. rotating turntable; 408. rotating lever; 409. intermittent turntable; 410. intermittent slot; 411. rotating connecting rod; 412. rotating turntable; 413. fan-shaped material port; 414. material conduit. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0026] For example, please refer to Figure 1-7 , the utility model provides a technical solution:
[0027] An emulsification tank capable of controlling the ratio of raw materials comprises an emulsification tank body 1, an electric turntable 2 is connected to the end surface of the emulsification tank body 1, a weighing structure 3 is connected to the end surface of the electric turntable 2, a feed control structure 4 is connected in the inner cavity of the weighing structure 3, a controller 5 is connected to the side wall of the emulsification tank body 1, and a spiral feeder 6 is connected to the side wall of the emulsification tank body 1 and above the weighing structure 3.
[0028] In this embodiment, reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The weighing structure 3 includes a connecting bracket 301, which is connected to the end face of the electric turntable 2. An external fixed shell 302 is connected to the connecting bracket 301. A plurality of gravity sensors 303 are connected to the side wall of the external fixed shell 302 through a connecting plate. A movable connecting block 304 is connected to the end face of the gravity sensor 303. A material funnel 305 is connected to the side wall of the movable connecting block 304 and is located in the inner cavity of the external fixed shell 302. A plurality of material partitions 306 are connected to the inner cavity of the material funnel 305. A material baffle 307 is connected to the bottom of the material partition 306.
[0029] Based on the above structure and the connection relationship of the above structure, the total weight of the materials used is weighed under the action of the gravity sensor 303, and the corresponding program is set in the controller 5; the electric turntable 2 is connected to the controller 5 through a wire and the connection method is electrical connection, the screw feeder 6 is connected to the controller 5 through a wire and the connection method is electrical connection, the gravity sensor 303 is connected to the controller 5 through a wire and the connection method is electrical connection, and the operation of the electric turntable 2, the screw feeder 6 and the gravity sensor 303 is controlled by the controller 5.
[0030] A slide groove is provided on the side wall of the outer fixed shell 302 corresponding to the movable connecting block 304, wherein the movable connecting block 304 is connected to the slide groove by a sliding connection. Six groups of material partitions 306 are provided, wherein the six groups of material partitions 306 are distributed at equal angles in the inner cavity of the material funnel 305. Six groups of material baffles 307 are provided, wherein the six groups of material baffles 307 are respectively connected to the bottom of the material baffles 306. The structure of the material baffle 307 is a fan-shaped structure, wherein the fan-shaped angle of the material baffle 307 is 30 degrees, so that the device can be used more smoothly during use.
[0031] In this embodiment, reference Figure 1 , Figure 5 , Figure 6 and Figure 7 The feeding control structure 4 includes a connecting box 401, which is connected to the end surface of the material partition 306, and a connecting box 402 is connected to the end surface of the connecting box 401. A rotating motor 403 is connected to the side wall of the connecting box 402 through a connecting seat. The driving end of the rotating motor 403 is connected to a driving worm 404 through a coupling. A driven worm gear 405 is meshedly connected to the side wall of the driving worm 404. A rotating rod 406 is connected to the center of the driven worm gear 405. A rotating turntable 407 is connected to the side wall of the rotating rod 406. A rotating lever 408 is connected to the end face of the disk 407, an intermittent turntable 409 is arranged on the side wall of the rotating turntable 407, a plurality of intermittent grooves 410 are arranged on the intermittent turntable 409 and corresponding to the rotating lever 408, a rotating connecting rod 411 is connected to the center of the intermittent turntable 409, a rotating turn plate 412 is connected to one end of the rotating connecting rod 411 and is located at the bottom of the material baffle 307, a fan-shaped material port 413 is opened on the rotating turn plate 412, and a material conduit 414 is connected to the outer side of the rotating turn plate 412 and is located at the bottom of the material funnel 305.
[0032] Based on the above structure and the connection relationship of the above structure, the controller 5 controls the rotating motor 403. When the driving end of the rotating motor 403 rotates, it drives the driving worm 404, the driven worm gear 405, the rotating rod 406, the rotating turntable 407, and the rotating lever 408 to rotate in sequence. When the rotating lever 408 rotates, it drives the intermittent turntable 409 to rotate intermittently, and then drives the rotating connecting rod 411 and the rotating rotating plate 412 to rotate intermittently, and makes the fan-shaped material port 413 on the rotating rotating plate 412 coincide with the opening between the material baffle 307, so that the material enters the inner cavity of the emulsification tank body 1 from the material conduit 414. After that, when the weight change value sensed by the gravity sensor 303 reaches the preset value, the rotating motor 403 rotates here, and through the transmission structure, the fan-shaped material port 413 on the rotating rotating plate 412 coincides with the opening between the other material baffles 307, thereby completing the proportioning of different materials.
[0033] The rotating motor 403 is connected to the controller 5 through a wire and the connection method is electrical connection, and the operation of the rotating motor 403 is controlled by the controller 5; the driving worm 404 is connected to the side wall of the connecting box 402 through a bearing seat, wherein the driving worm 404 and the bearing seat are connected in a rotational connection, the rotating rod 406 is connected to the end face of the inner cavity of the connecting box 401 through the bearing seat, wherein the rotating rod 406 and the bearing seat are connected in a rotational connection, twelve groups of intermittent grooves 410 are evenly opened on the intermittent turntable 409, and the matching method of the rotating lever 408 and the intermittent grooves 410 is a clearance fit, and the rotating connecting rod 411 is connected to the end face of the inner cavity of the connecting box 401 through the bearing seat, wherein the connection method of the rotating connecting rod 411 and the bearing seat is a rotational connection, and a connecting groove is arranged on the material conduit 414 and corresponds to the rotating rotating plate 412, wherein the matching method of the rotating rotating plate 412 and the connecting groove is a clearance fit, so that the device is smoother when in use.
[0034] The working process of the utility model: when using an emulsifying tank capable of controlling the raw material ratio, firstly, the device is powered on so that the device is in a working state, and the electric turntable 2 is connected to the controller 5 through a wire and the connection mode is an electrical connection, and the screw feeder 6 is connected to the controller 5 through a wire and the connection mode is an electrical connection, and the required different materials are transported to the spacing groove composed of the material partition 306 in the weighing structure 3 through the screw feeder 6. After that, the gravity sensor 303 is connected to the controller 5 through a wire and the connection mode is an electrical connection, and a slide groove is opened on the side wall of the outer fixed shell 302 and corresponds to the mobile connection block 304, and the total weight of the used materials is weighed under the condition that the connection mode between the mobile connection block 304 and the slide groove is a sliding connection, and the corresponding program is set in the controller 5.
[0035] When the rotating motor 403 is connected to the controller 5 through a wire and the connection mode is electrical connection, the rotating motor 403 is started, so that the driving end of the rotating motor 403 rotates, and the driving worm 404 is connected to the side wall of the connecting box 402 through a bearing seat, and the connection mode between the driving worm 404 and the bearing seat is a rotational connection, the driving worm 404 is driven to rotate, and the driven worm gear 405 is driven to rotate under the condition that the driven worm gear 405 is meshed and connected to the side wall of the driving worm 404, and the rotating rod 406 is connected to the end surface of the inner cavity of the connecting box 401 through a bearing seat, and the connection mode between the rotating rod 406 and the bearing seat is a rotational connection, the rotating rod 406 is driven to rotate, and twelve groups of intermittent grooves 410 are evenly opened on the intermittent turntable 409, and the matching mode between the rotating lever 408 and the intermittent grooves 410 is a clearance match, thereby driving the intermittent turntable 409 to rotate. The rotating connecting rod 411 is connected to the end face of the inner cavity of the connecting box 401 through the bearing seat, wherein the connection mode of the rotating connecting rod 411 and the bearing seat is a rotating connection, which drives the rotating connecting rod 411 to rotate. A connecting groove is provided on the material conduit 414 and corresponds to the rotating rotating plate 412, wherein the matching mode of the rotating rotating plate 412 and the connecting groove is a clearance matching, which drives the rotating rotating plate 412 to rotate, so that the fan-shaped material port 413 on the rotating rotating plate 412 is matched with the opening between the material baffle 307, allowing the material to enter the inner cavity of the emulsification tank body 1 from the material conduit 414, and then when the weight change value sensed by the gravity sensor 303 reaches the preset value, the rotating motor 403 rotates here, and through the transmission structure, the fan-shaped material port 413 on the rotating rotating plate 412 is matched with the opening between the other material baffles 307, thereby completing the proportioning of different materials.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An emulsification tank capable of controlling the ratio of raw materials, comprising an emulsification tank body (1), characterized in that: An electric turntable (2) is connected to the end surface of the emulsification tank body (1), a weighing structure (3) is connected to the end surface of the electric turntable (2), a feed control structure (4) is connected to the inner cavity of the weighing structure (3), a controller (5) is connected to the side wall of the emulsification tank body (1), and a screw feeder (6) is connected to the side wall of the emulsification tank body (1) and above the weighing structure (3).
2. An emulsifying tank capable of controlling the raw material ratio according to claim 1, characterized in that: The weighing structure (3) comprises a connecting bracket (301), the connecting bracket (301) being connected to the end surface of the electric turntable (2), the connecting bracket (301) being connected to an external fixed shell (302), a plurality of groups of gravity sensors (303) being connected to the side wall of the external fixed shell (302) via a connecting plate, a movable connecting block (304) being connected to the end surface of the gravity sensor (303), a material funnel (305) being connected to the side wall of the movable connecting block (304) and located in the inner cavity of the external fixed shell (302), a plurality of groups of material partitions (306) being connected to the inner cavity of the material funnel (305), and a material baffle (307) being connected to the bottom of the material partition (306).
3. An emulsifying tank capable of controlling the raw material ratio according to claim 1, characterized in that: The feed control structure (4) comprises a connecting box (401), wherein the connecting box (401) is connected to the end face of the material partition (306), the end face of the connecting box (401) is connected to a connecting box (402), the side wall of the connecting box (402) is connected to a rotating motor (403) via a connecting seat, the driving end of the rotating motor (403) is connected to a driving worm (404) via a coupling, the side wall of the driving worm (404) is meshingly connected to a driven worm gear (405), the center of the driven worm gear (405) is connected to a rotating rod (406), the side wall of the rotating rod (406) is connected to a rotating turntable (407), and the rotating A rotating lever (408) is connected to the end surface of the rotating disk (407), an intermittent rotating disk (409) is arranged on the side wall of the rotating rotating disk (407), a plurality of groups of intermittent grooves (410) are arranged on the intermittent rotating disk (409) and correspond to the rotating lever (408), a rotating connecting rod (411) is connected to the center of the intermittent rotating disk (409), one end of the rotating connecting rod (411) is connected to a rotating rotating plate (412) located at the bottom of the material baffle (307), a fan-shaped material opening (413) is provided on the rotating rotating plate (412), and a material conduit (414) is connected to the outer side of the rotating rotating plate (412) and located at the bottom of the material funnel (305).
4. The emulsifying tank capable of controlling the raw material ratio according to claim 1, characterized in that: The electric turntable (2) is connected to the controller (5) via a wire and the connection method is an electrical connection, and the screw feeder (6) is connected to the controller (5) via a wire and the connection method is an electrical connection.
5. The emulsifying tank capable of controlling the raw material ratio according to claim 2, characterized in that: The gravity sensor (303) is connected to the controller (5) via a wire and the connection method is electrical connection. A sliding groove is provided on the side wall of the outer fixed shell (302) and corresponds to the movable connecting block (304). The movable connecting block (304) and the sliding groove are connected in a sliding manner.
6. The emulsifying tank capable of controlling the raw material ratio according to claim 2, characterized in that: The material baffles (306) are provided in six groups, wherein the six groups of material baffles (306) are distributed at equal angles in the inner cavity of the material hopper (305); the material baffles (307) are provided in six groups, wherein the six groups of material baffles (307) are respectively connected to the bottom of the material baffles (306); the structure of the material baffles (307) is a fan-shaped structure, wherein the fan-shaped angle of the material baffles (307) is 30 degrees.
7. The emulsifying tank capable of controlling the raw material ratio according to claim 3, characterized in that: The rotating motor (403) is connected to the controller (5) via a wire and the connection method is an electrical connection. The driving worm (404) is connected to the side wall of the connecting box (402) via a bearing seat, wherein the connection method between the driving worm (404) and the bearing seat is a rotational connection.
8. The emulsifying tank capable of controlling the raw material ratio according to claim 3, characterized in that: The rotating rod (406) is connected to the end surface of the inner cavity of the connecting box (401) through a bearing seat, wherein the rotating rod (406) and the bearing seat are connected in a rotating manner, twelve groups of intermittent shifting grooves (410) are evenly arranged on the intermittent rotating disk (409), and the rotating shifting rod (408) and the intermittent shifting grooves (410) are matched in a clearance fit.
9. The emulsifying tank capable of controlling the raw material ratio according to claim 3, characterized in that: The rotating connecting rod (411) is connected to the end surface of the inner cavity of the connecting box (401) via a bearing seat, wherein the rotating connecting rod (411) and the bearing seat are connected in a rotating manner, and a connecting groove is provided on the material conduit (414) and corresponds to the rotating rotating plate (412), wherein the rotating rotating plate (412) and the connecting groove are matched in a clearance fit.