Iron removal device used before tea extraction
By introducing multi-directional vibration and replaceable multi-density electromagnet arrays into the tea iron removal device, the problems of uneven iron removal and low efficiency of existing devices are solved, and an efficient and safe tea iron removal process is achieved.
Patent Information
- Application Number
- CN202421287642.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing tea iron removal device has uneven iron removal, making it difficult to clean up fine iron filings. When the number of tea mesh is large, the vibration device is inefficient and requires manual intervention.
An iron removal device including a vibrating device and a replacement electromagnet array of different density is designed. Through vertical, horizontal and front-rear vibrations, combined with a multi-density magnet array, sufficient iron removal for tea leaves is achieved.
It improves the efficiency of iron removal, reduces manual intervention, ensures the safety and quality of tea, and reduces environmental pollution.
Smart Images

Figure CN222624842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to tea processing equipment, in particular to an iron removal device before tea extraction. Background Art
[0002] Tea extraction requires a large amount of fresh tea leaves. In order to improve tea picking efficiency and reduce costs, fresh tea leaves are often picked by machines, and tea is increasingly processed by machines. Therefore, during the process of tea picking, tea making and transportation, iron parts such as screws, wires and springs may fall into the tea leaves. If these iron parts are not removed, they may be packaged in. These iron parts will scratch or damage the extraction equipment, and the presence of these iron parts will also affect the sensory quality and drinking safety of the finished tea. Therefore, further removing the iron parts mixed in the tea leaves before extraction is conducive to avoiding equipment losses and product quality problems caused by iron parts.
[0003] The existing iron removal device for tea leaves generally simply allows the tea leaves to pass through the permanent magnet for adsorption, which results in uneven iron removal and makes it difficult to clean the finer iron filings adsorbed on the permanent magnet, which can easily affect the subsequent iron removal effect. The iron removal device combined with the vibrating screen will also cause the light tea leaves to move in the opposite direction of the discharge port when the number of tea leaves is large, and manual intervention is required, which greatly reduces the work efficiency. Therefore, the improvement of the vibration device has become a very important topic. Summary of the invention
[0004] The purpose of the utility model is to provide an iron removal device before tea extraction in view of the defects existing in the prior art. The utility model comprises a base 1, a vibrating device 2, a feeding device 3 and a discharging device 4, wherein the vibrating device 2 is fixed on the base 1, a base 9 is provided in the vibrating device 2 and connected to the base 1 through a spring 10, a vertical direction vibrator 11, a horizontal direction vibrator 12 and a front-to-back direction vibrator 13 are respectively installed on the base 9, and the vertical direction vibrator 11, the horizontal direction vibrator 12 and the front-to-back direction vibrator 13 are respectively connected to a pneumatic generator 14 through pipelines, a feeding device 3 is provided on the upper part of the vibrating device 2, a discharging device 4 is provided at the end of the feeding device 3, a discharging port 5 is provided at the tail end of the discharging port 4, a magnet array 7 is provided on the discharging port wall 6 of the discharging port 5, and a protruding ring 8 is provided at the discharging port of the discharging device 4.
[0005] The vibration amplitudes of the vibration device 2 in the vertical direction, horizontal direction and front-to-back direction are adjusted by the vertical direction vibrator 11, the horizontal direction vibrator 12 and the front-to-back direction vibrator 13. Thus, the amplitudes in the vertical direction, horizontal direction and front-to-back direction are changed.
[0006] The electromagnet on the discharge port wall 6 is a magnet array 7, which is a replaceable electromagnet sheet and is equipped with magnet array replacement parts of different densities, so as to fully remove iron pieces in tea leaves of different mesh sizes while ensuring work efficiency.
[0007] The magnet array 7 loses its magnetism after power is turned off, causing the iron parts adsorbed thereon to fall off, making it easier to clean.
[0008] The utility model has the advantages of fully removing iron from tea leaves of different mesh sizes through the vibration device and the electromagnet arrays of different densities, greatly improving the work efficiency; at the same time, the cloth bag at the discharge port can fully collect the tea leaves after iron removal and reduce environmental pollution; the magnetism of the electromagnet disappears after power is cut off, the adsorbed iron parts fall off, and the electromagnet array is detachable for easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of the utility model;
[0010] Figure 2 It is a schematic diagram of the structure of the electromagnet array with different densities of the utility model;
[0011] Figure 3 It is a schematic diagram of the structure of the electromagnet array with different densities of the utility model.
[0012] In the figure: 1 base, 2 vibration device, 3 feeding device, 4 discharging device, 5 discharging port, 6 discharging port wall, 7 magnet array, 8 protruding ring, 9 base, 10 spring, 11 vertical direction vibrator, 12 horizontal direction vibrator, 13 front and rear direction vibrator, 14 pneumatic generator. DETAILED DESCRIPTION
[0013] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.
[0014] See also Figure 1, this embodiment includes a base 1, a vibrating device 2, a feeding device 3 and a discharging device 4, the vibrating device 2 is fixed on the base 1, a base 9 is provided in the vibrating device 2 and connected to the base 1 through a spring 10, a vertical direction vibrator 11, a horizontal direction vibrator 12 and a front-to-back direction vibrator 13 are respectively installed on the base 9, the vertical direction vibrator 11, the horizontal direction vibrator 12 and the front-to-back direction vibrator 13 are respectively connected to the pneumatic generator 14 through pipelines, a feeding device 3 is provided on the upper part of the vibrating device 2, and a discharging device 4 is provided at the end of the feeding device 3, and the tea leaves are transported to the discharging device 4 through the operation of the vibrating device 2. The vibrating device 2 can realize vibration in the vertical direction, horizontal direction and front-to-back direction at the same time, and the vibration amplitudes in the vertical direction, horizontal direction and front-to-back direction of the vibrating device 2 are adjusted by the vertical direction vibrator 11, the horizontal direction vibrator 12 and the front-to-back direction vibrator 13, so as to realize the change of the amplitudes in the vertical direction, the horizontal direction and the front-to-back direction. The tail end of the discharging device 4 is provided with a discharging port 5, and a magnet array 7 is provided on the discharging port wall 6 of the discharging port 5. The magnet array 7 is a replaceable electromagnet sheet, and is equipped with magnet array replacement parts of different densities, which can fully remove iron pieces in tea leaves of different mesh sizes while ensuring work efficiency. The magnetism of the magnet array 7 disappears after the power is turned off, so that the iron pieces adsorbed on it fall off, which is convenient for cleaning. The discharging port of the discharging device 4 is provided with a circle of protruding rings 8, and a cloth bag can be tied to the protruding rings 8 to collect the tea leaves after iron removal, while avoiding environmental pollution and product loss caused by flying tea powder.
Claims
1. A device for removing iron from tea leaves before extraction, comprising a base (1), a vibrating device (2), a feeding device (3) and a discharging device (4), characterized in that The vibration device (2) is fixed on the base (1). A base (9) is provided in the vibration device (2) and is connected to the base (1) via a spring (10). A vertical direction vibrator (11), a horizontal direction vibrator (12) and a front-to-back direction vibrator (13) are respectively installed on the base (9). The vertical direction vibrator (11), the horizontal direction vibrator (12) and the front-to-back direction vibrator (13) are respectively connected to a pneumatic generator (14) via pipelines. A feeding device (3) is provided on the upper part of the vibration device (2). A discharging device (4) is provided at the end of the feeding device (3). A discharging port (5) is provided at the tail end of the discharging port (4). A magnet array (7) is provided on the discharging port wall (6) of the discharging port (5). A protruding ring (8) is provided at the discharging port of the discharging device (4).
2. The iron removal device before tea extraction according to claim 1 is characterized in that The vibration amplitudes of the vibration device (2) in the vertical direction, horizontal direction and front-to-back direction are adjusted by a vertical direction vibrator (11), a horizontal direction vibrator (12) and a front-to-back direction vibrator (13).
3. The iron removal device before tea extraction according to claim 1 is characterized in that The discharge port wall (6) is provided with an electromagnet in the form of a magnet array (7), and the magnet array (7) is a replaceable electromagnet sheet.