Bolt galvanizing centrifugal device

By placing the external drive gear and the drive motor outside the inner centrifugal cage, and using the vertical vibration of the outer stop cylinder to reduce the attachment of zinc liquid, the problem of shortening the life of the motor power cord and zinc liquid in the existing device is solved, and the effect of extending the life of the motor power cord and the device service cycle is achieved.

CN222624887UActive Publication Date: 2025-03-18CHENGDU XINGHONG STANDARD PARTS IND CO LTD
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Patent Information

Application Number
CN202420669982.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-18
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In the existing bolt galvanized centrifugal device, the motor is below, and the power cord of the motor passes through the inner centrifugal cage and the outer stop cylinder, and is easily thrown out of contact with zinc liquid, resulting in long-term contact between high-temperature zinc liquid shortening the life of the motor's power cord.

Method used

A bolted galvanized centrifugal device is designed, with both the external drive gear and the drive motor on the outside of the inner centrifugal cage, rather than vertically below. Through the convex slide of the outer stop liquid cylinder and the convex slide at the bottom of the outer tooth ring, the outer stop liquid cylinder moves vertically to reduce the amount of zinc liquid adhesion and reduce the burden of post-cleaning.

Benefits of technology

It avoids contact between the motor power cord and the high-temperature zinc liquid, extends the life of the motor power cord, and reduces the amount of zinc liquid adhesion through vibration, reduces the cleaning burden of the external stop liquid cylinder, and extends the service cycle of the device.

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Abstract

The utility model provides a bolt galvanization centrifugal device, which relates to the technical field of galvanization centrifugal equipment and comprises an inner centrifugal cage, an outer liquid blocking cylinder and a lower ring stand, the outer liquid blocking cylinder is arranged on the outer side of the inner centrifugal cage, the lower ring stand is arranged below the outer liquid blocking cylinder, and outer connecting blocks are annularly arrayed on the outer side of the outer liquid blocking cylinder. A middle cross-shaped support is fixed to the center of the lower ring frame, a middle rotating disc is rotationally arranged in the center of the middle cross-shaped support, driving motors are fixed to the two sides of the lower ring frame, and a driving motor main shaft on one side of the lower ring frame is fixed to an outer driving gear. The outer driving gear and the driving motor are located on the outer side of the inner centrifugal cage, and the situation that a power line of an existing motor makes contact with zinc liquid is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanizing centrifugal equipment, in particular to a bolt galvanizing centrifugal device. Background Art

[0002] Bolts are generally made of iron. In order to improve the corrosion resistance of bolts, they will be galvanized. When the galvanized layer on the outside of the bolts is still in a molten state, they are placed in a centrifuge to remove excess zinc liquid to ensure that the surface of the bolts is smooth after galvanizing.

[0003] The centrifugal device is driven to rotate by a motor, and the motor is located below the turntable. The cage on the top of the turntable is bolted, and the bolts of the disc and the top cage throw out excess zinc liquid, which will be thrown to the inside of the outer annular cylinder and move down along the inner wall of the outer annular cylinder. Since the motor is located on the inside of the annular cylinder, the power cord of the motor passes under the annular cylinder, and the zinc liquid in the annular cylinder will flow to the power cord of the motor. Long-term contact of high-temperature zinc liquid with the motor power cord will shorten the life of the motor power cord. Summary of the invention

[0004] The disclosed embodiment relates to a bolt galvanizing centrifugal device, in which the external drive gear and the drive motor are both located outside the inner centrifugal cage instead of vertically below it, thereby avoiding the situation in which the motor of the existing centrifugal device is located below, and the power cord of the motor will be thrown out and contacted with zinc liquid when passing through the inner centrifugal cage and below the outer liquid blocking cylinder. Long-term contact with high-temperature zinc liquid shortens the life of the power cord of the motor.

[0005] In a first aspect of the present disclosure, a bolt galvanizing centrifugal device is provided, which specifically includes: an inner centrifugal cage, an outer liquid blocking cylinder and a lower ring frame, wherein the outer liquid blocking cylinder is arranged on the outer side of the inner centrifugal cage, the lower ring frame is arranged below the outer liquid blocking cylinder, an outer gear ring is fixed to the outer side of the upper part of the inner centrifugal cage, and a convex sliding block is fixed to the bottom of the outer gear ring.

[0006] In at least some embodiments, the outer annular array on the outside of the outer liquid-blocking cylinder has an external connecting block, the outer liquid-blocking cylinder is through-connected from top to bottom, the lower part of the external connecting block is fixedly connected to a lower supporting spring, the lower end of the lower supporting spring is fixed to the lower pillar, the external connecting block and the outer sliding column axially penetrate and slide, and the top end of the outer sliding column is rotated with an upper limit wheel.

[0007] In at least some embodiments, the lower end of the outer sliding column is fixedly connected to the lower support column, the lower support column is fixedly connected to the lower ring frame, and the upper limit wheel is meshed with the outer gear ring.

[0008] In at least some embodiments, a convex sliding block is fixed to the top of the outer liquid retaining tube, and when the convex sliding block of the outer liquid retaining tube and the convex sliding block at the bottom of the outer gear ring slide, the outer liquid retaining tube moves downward and away from the outer gear ring.

[0009] In at least some embodiments, a middle cross bracket is fixed at the center of the lower ring frame, a middle turntable rotates at the center of the middle cross bracket, drive motors are fixed on both sides of the lower ring frame, a drive motor main shaft and an external drive gear are fixed on one side of the lower ring frame, a drive motor main shaft and a tail end of the upper cover plate are fixed on the other side of the lower ring frame, a lower cover plate bracket is fixed on the outer side of the lower ring frame, and the diameter of the lower ring frame is larger than the outer liquid blocking cylinder.

[0010] In at least some embodiments, the top of the middle turntable fits with the bottom of the inner centrifugal cage, the top of the lower cover bracket fits with the upper cover floor in a sliding manner, and the lower cover bracket provides auxiliary support for the upper cover when it is rotated outward to open.

[0011] In at least some embodiments, the upper cover plate is located above the inner centrifugal cage, the outer gear ring is meshed with the outer drive gear, the outer drive gear meshes with the outer gear ring to drive the inner centrifugal cage to rotate, and the outer drive gear and the drive motor are both located outside the inner centrifugal cage.

[0012] The utility model provides a centrifugal device for galvanizing bolts, which has the following beneficial effects:

[0013] The outer drive gear meshes with the outer gear ring to drive the inner centrifugal cage to rotate. The outer drive gear and the drive motor are both located outside the inner centrifugal cage instead of vertically below it, so as to avoid the situation in which the motor of the existing centrifugal device is located below and the power cord of the motor is thrown out and contacts with zinc liquid when passing through the inner centrifugal cage and below the outer liquid blocking cylinder. The long-term contact with high-temperature zinc liquid shortens the life of the power cord of the motor.

[0014] The outer liquid retaining cylinder moves and vibrates in the vertical direction through the sliding of the convex sliding block of the outer liquid retaining cylinder and the convex sliding block at the bottom of the outer gear ring. The vibration of the outer liquid retaining cylinder accelerates the falling and separation of the zinc liquid attached inside, reduces the amount of zinc liquid attached inside the outer liquid retaining cylinder, reduces the burden of later cleaning inside the outer liquid retaining cylinder, and prolongs the service life of the outer liquid retaining cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture:

[0018] Figure 1 A schematic diagram showing the overall structure of the present application;

[0019] Figure 2 Shows this application Figure 1 Schematic diagram of the enlarged structure at A in FIG.

[0020] Figure 3 A schematic diagram of the inner centrifugal cage structure of the present application is shown;

[0021] Figure 4 A schematic diagram of a middle cross bracket of the present application is shown;

[0022] Figure 5 A schematic diagram of the lower ring frame structure of the present application is shown;

[0023] Figure 6 A structural schematic diagram showing the split state of the present application.

[0024] Reference numerals list

[0025] 1. Inner centrifugal cage; 101. Outer gear ring; 102. Convex slider;

[0026] 2. External liquid blocking cylinder; 201. External connecting block; 202. Lower supporting spring; 203. External sliding column; 204. Lower supporting column; 205. Upper limit wheel;

[0027] 3. Lower ring frame; 301. Middle cross bracket; 302. Middle turntable; 303. External drive gear; 304. Drive motor; 305. Upper cover plate; 306. Lower cover plate bracket. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1: Please refer to Figures 1 to 6 :

[0030] The present embodiment proposes a bolt galvanized centrifugal device, comprising: an inner centrifugal cage 1, an outer liquid retaining cylinder 2 and a lower ring frame 3, wherein an outer gear ring 101 is fixed to the outer side of the upper part of the inner centrifugal cage 1, a convex slider 102 is fixed to the bottom of the outer gear ring 101, an outer liquid retaining cylinder 2 is arranged on the outer side of the inner centrifugal cage 1, an outer connecting block 201 is arranged in an annular array on the outer side of the outer liquid retaining cylinder 2, the outer liquid retaining cylinder 2 is through-connected from top to bottom, a lower supporting spring 202 is fixedly connected to the lower part of the outer connecting block 201, the lower end of the lower supporting spring 202 is fixed to a lower pillar 204, the outer connecting block 201 and an outer sliding column 203 are axially penetrated and slidable, an upper limit wheel 205 is rotated at the top of the outer sliding column 203, the lower end of the outer sliding column 203 is fixedly connected to the lower pillar 204, the lower pillar 204 is fixedly connected to the lower ring frame 3, the upper limit wheel 205 is meshed with the outer gear ring 101, and the upper limit wheel 205 of the annular array is engaged with the outer gear ring 101. The position of outer gear ring 101 is restricted, ensure that outer gear ring 101 is in the center position of outer liquid retaining cylinder 2, lower ring frame 3 is provided below outer liquid retaining cylinder 2, lower ring frame 3 is in contact with the ground, middle cross bracket 301 is fixed at the center of lower ring frame 3, middle cross bracket 301 center is rotated with middle turntable 302, driving motor 304 is fixed on both sides of lower ring frame 3, driving motor 304 main shaft and outer driving gear 303 are fixed on one side of lower ring frame 3, driving motor 304 main shaft and upper cover plate 305 tail ends are fixed on the other side of lower ring frame 3, lower cover plate bracket 306 is fixed on the outside of lower ring frame 3, the diameter of lower ring frame 3 is larger than outer liquid retaining cylinder 2, middle turntable 302 top and inner centrifugal cage 1 bottom are fitted, lower cover plate bracket 306 top and upper cover plate 305 ground sliding fit, lower cover plate bracket 306 supports auxiliary when upper cover plate 305 is rotated outwards and opened.

[0031] In the disclosed embodiment, a convex sliding block 102 is fixed on the top of the outer liquid-blocking cylinder 2. When the convex sliding block 102 of the outer liquid-blocking cylinder 2 and the convex sliding block 102 at the bottom of the outer toothed ring 101 slide, the outer liquid-blocking cylinder 2 moves downward away from the outer toothed ring 101, and the reciprocating vertical vibration of the outer liquid-blocking cylinder 2 accelerates the falling and detachment of the zinc liquid attached inside, reduces the amount of zinc liquid attached inside the outer liquid-blocking cylinder 2, and reduces the burden of cleaning the zinc liquid inside the outer liquid-blocking cylinder 2 in the later stage.

[0032] In the disclosed embodiment, the upper cover plate 305 is located above the inner centrifugal cage 1, the outer gear ring 101 is meshed with the outer drive gear 303, the outer drive gear 303 is meshed with the outer gear ring 101 to drive the inner centrifugal cage 1 to rotate, the outer drive gear 303 and the drive motor 304 are both located outside the inner centrifugal cage 1, and the problem of the existing centrifugal device motor being located at the bottom, the motor power cord being in contact with the zinc liquid flowing down the outer liquid blocking cylinder 2, and the long-term contact of the high-temperature zinc liquid with the motor power cord shortening the life of the motor power cord will not occur.

[0033] Embodiment 2, on the basis of embodiment 1, a turntable which rotates in a circular direction is arranged at the front end of the upper cover plate 305, the turntable at the front end of the upper cover plate 305 contacts the top of the inner centrifugal cage 1 and rotates synchronously with the inner centrifugal cage 1, and the upper cover plate 305 fixes the vertical position of the inner centrifugal cage 1 during its rotation, so as to avoid the situation in which the inner centrifugal cage 1 moves in the vertical direction during its circular rotation and fails to maintain meshing with the external driving gear 303.

[0034] The working principle of this embodiment is as follows: the inner centrifugal cage 1 with a mesh structure is immersed in zinc liquid and then the bolts are placed. The mesh holes of the inner centrifugal cage 1 with a mesh structure facilitate the passage of the zinc liquid after being thrown out. The upper cover plate 305 rotates to the top of the inner centrifugal cage 1 to seal the upper part. The drive motor 304 starts to drive the outer drive gear 303 to rotate. The outer drive gear 303 engages with the outer gear ring 101 to drive the inner centrifugal cage 1 to rotate. The inner centrifugal cage 1 is horizontally limited by the outer upper limit wheel 205. The bolts inside the inner centrifugal cage 1 rotate synchronously to throw out and separate the excess zinc liquid. The excess zinc liquid is thrown to the outer liquid retaining cylinder 2. The outer liquid retaining cylinder 2 will separate the excess zinc liquid and limit the inner side to prevent the zinc liquid from spilling everywhere. In the case of falling, the zinc liquid inside the outer liquid retaining cylinder 2 flows downward through the interval between the outer liquid retaining cylinder 2 and the lower ring frame 3, and the excess zinc liquid is collected, recycled and reused in a unified manner. The inner centrifugal cage 1 can be vertically taken out through the protruding outer gear ring 101 to perform the replacement operation of the inner centrifugal cage 1. The outer driving gear 303 and the driving motor 304 are both located outside the inner centrifugal cage 1 instead of vertically below, which avoids the existing centrifugal device motor being located below, and the motor power line passing through the inner centrifugal cage 1 and the outer liquid retaining cylinder 2 will be thrown out and contacted with the zinc liquid. The long-term contact of the high-temperature zinc liquid with the power line of the motor will shorten the life of the power line of the motor, and avoid the situation where the zinc liquid attached to the power line is regularly cleaned, which increases the cleaning burden of personnel;

[0035] The outer gear ring 101 rotates synchronously with the inner centrifugal cage 1. When the convex slider 102 of the outer liquid retaining cylinder 2 and the convex slider 102 at the bottom of the outer gear ring 101 slide, the outer liquid retaining cylinder 2 moves and vibrates in the vertical direction. The outer connecting block 201 of the outer liquid retaining cylinder 2 moves downward along the outer sliding column 203 synchronously to compress the lower supporting spring 202. After the convex slider 102 of the outer liquid retaining cylinder 2 and the convex slider 102 at the bottom of the outer gear ring 101 are separated, the lower supporting spring 202 supports the outer liquid retaining cylinder 2 to move up and reset. The reciprocating vertical vibration of the outer liquid retaining cylinder 2 accelerates the falling and separation of the zinc liquid attached inside, reduces the amount of zinc liquid attached inside the outer liquid retaining cylinder 2, reduces the cleaning burden of the zinc liquid inside the outer liquid retaining cylinder 2 in the later stage, and prolongs the service life of the outer liquid retaining cylinder 2.

[0036] In this article, there are a few points to note:

[0037] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0038] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0039] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A bolt galvanizing centrifugal device, comprising: An inner centrifugal cage (1), an outer liquid retaining cylinder (2) and a lower ring frame (3); characterized in that an outer liquid retaining cylinder (2) is arranged outside the inner centrifugal cage (1), a lower ring frame (3) is arranged below the outer liquid retaining cylinder (2), an outer connecting block (201) is arranged in a circular array outside the outer liquid retaining cylinder (2), a lower supporting spring (202) is fixedly connected to the lower part of the outer connecting block (201), the lower end of the lower supporting spring (202) is fixed to a lower support pillar (204), the outer connecting block (201) and the outer sliding column (203) are axially penetrated and slidable, and an upper limit wheel (205) is rotatably arranged at the top of the outer sliding column (203).

2. The bolt galvanizing centrifugal device according to claim 1, characterized in that: An outer toothed ring (101) is fixed to the outer side of the upper part of the inner centrifugal cage (1), and a convex sliding block (102) is fixed to the bottom of the outer toothed ring (101).

3. The bolt galvanizing centrifugal device according to claim 2, characterized in that: The lower end of the outer sliding column (203) is fixedly connected to the lower support column (204), the lower support column (204) is fixedly connected to the lower ring frame (3), and the upper limit wheel (205) is meshed with the outer gear ring (101).

4. The bolt galvanizing centrifugal device according to claim 2, characterized in that: A convex sliding block (102) is fixed on the top of the outer liquid retaining cylinder (2); when the convex sliding block (102) of the outer liquid retaining cylinder (2) and the convex sliding block (102) at the bottom of the outer toothed ring (101) slide, the outer liquid retaining cylinder (2) moves downward away from the outer toothed ring (101).

5. The bolt galvanizing centrifugal device according to claim 2, characterized in that: A middle cross bracket (301) is fixed at the center of the lower ring frame (3), a middle turntable (302) is rotatably arranged at the center of the middle cross bracket (301), drive motors (304) are fixed at both sides of the lower ring frame (3), a main shaft of the drive motor (304) and an external drive gear (303) are fixed on one side of the lower ring frame (3), a main shaft of the drive motor (304) and a tail end of an upper cover plate (305) are fixed on the other side of the lower ring frame (3), and a lower cover plate bracket (306) is fixed on the outer side of the lower ring frame (3).

6. The bolt galvanizing centrifugal device according to claim 5, characterized in that: The top of the middle turntable (302) fits in with the bottom of the inner centrifugal cage (1), and the top of the lower cover plate bracket (306) fits in with the ground in a sliding manner with the upper cover plate (305).

7. The bolt galvanizing centrifugal device according to claim 5, characterized in that: The upper cover plate (305) is located above the inner centrifugal cage (1), and the outer gear ring (101) is meshed with the outer driving gear (303).

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