Intelligent cantilever type reaction kettle cleaning device
Through the intelligent cantilever reactor cleaning device, the combination of cantilever assembly and high-pressure cleaning mobile trolley is solved, and the problem of large-diameter reactors is not easy to clean, achieving efficient and safe cleaning effect.
Patent Information
- Application Number
- CN202420790720.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Large diameter reactors are not easy to clean, and the prior art is difficult to effectively solve this problem.
An intelligent cantilever reactor cleaning device is designed, including cantilever assembly and high-pressure cleaning mobile trolley. The lower cantilever assembly is driven to rotate about the pin axis by the cylinder, so that the high-pressure three-dimensional rotating nozzle moves in the vertical direction and rotates around the z-axis direction, and repeat the operation to clean the reactor.
Efficient cleaning of large-diameter reactors is achieved to ensure that the reactors can be cleaned quickly and thoroughly without affecting their health.
Smart Images

Figure CN222625521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to an intelligent cantilever type reaction kettle cleaning device. Background Art
[0002] The reactor is a container for physical or chemical reactions, and is a pressure vessel device used to complete process processes such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation. Its main body is generally a main cylinder made of stainless steel plate. After each fermentation, the reactor needs to be cleaned so that the reactor can be reused. Common cleaning methods are: a. The workers use handheld spray guns to spray and clean. The labor intensity is high, and working in a confined space for too long will cause harm to health. Obviously, the method of workers holding spray guns to clean is not suitable for the reactor cleaning industry. b. Using the existing cleaning method, this method is only suitable for small-diameter reactors, and large-diameter reactors are not easy to clean. An intelligent cantilever reactor cleaning device can well solve the problem that large-diameter reactors are not easy to clean. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an intelligent cantilever reactor cleaning device, which can well solve the problem that large-diameter reactors are not easy to clean. In order to achieve the above-mentioned purpose and other advantages according to the utility model, an intelligent cantilever reactor cleaning device is provided, comprising:
[0004] A cantilever assembly, the cantilever assembly comprising a fixed plate, an upper cantilever assembly fixed to the fixed plate, a lower cantilever assembly movable with the upper cantilever assembly, and a cylinder fixed to the fixed plate; an I-shaped joint is fixed to the output shaft end of the cylinder, the I-shaped joint is connected to a stud screw via a Y-shaped joint, one end of the stud screw is movably connected to a pin shaft via a Y-shaped joint, and the pin shaft is fixed to the lower cantilever assembly;
[0005] The upper cantilever assembly and the lower cantilever assembly are movably connected via a pin shaft, and when driven by the cylinder, the lower cantilever assembly rotates around the pin shaft.
[0006] Preferably, the upper cantilever assembly includes an upper cantilever square tube, the interior of which is fixedly connected with an upper cantilever first side plate and an upper cantilever second side plate, and two upper cantilever rollers are respectively fixedly connected at both ends of the interior of the upper cantilever square tube, and the upper cantilever rollers are movably connected to the upper cantilever first side plate and the upper cantilever second side plate through an upper cantilever roller pin and an upper cantilever rolling bearing; an upper cantilever limit plate is fixedly connected to one end of the upper cantilever square tube close to the lower cantilever assembly.
[0007] Preferably, the lower cantilever assembly includes a lower cantilever square tube, the interior of which is fixedly connected a lower cantilever first side plate and a lower cantilever second side plate, and two lower cantilever rollers are respectively fixedly connected at both ends of the interior of the lower cantilever square tube, and the lower cantilever rollers are movably connected to the lower cantilever first side plate and the lower cantilever second side plate through a lower cantilever roller pin and a lower cantilever roller bearing.
[0008] Preferably, the lower cantilever assembly is movably connected to the upper cantilever assembly via a connecting bracket, and a lower cantilever limiting plate is fixedly connected to one end of the lower cantilever square tube away from the connecting bracket.
[0009] Preferably, it also includes a high-pressure cleaning mobile trolley, which is rotatably connected to the cantilever assembly.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the lower cantilever assembly is driven by the cylinder to rotate around the pin shaft, thereby causing the high-pressure three-dimensional self-rotating nozzle to move in the vertical direction, and the high-pressure cleaning mobile trolley is rotatably connected to the cantilever assembly, so that the high-pressure three-dimensional self-rotating nozzle can rotate around the z-axis direction, repeating the previous operation, and repeatedly cleaning a large-diameter reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional structural schematic diagram of the cantilever assembly of the intelligent cantilever reactor cleaning device according to the utility model;
[0012] Figure 2 It is a side view of the cantilever assembly of the intelligent cantilever reactor cleaning device according to the utility model;
[0013] Figure 3 This is a front view of the cantilever assembly of the intelligent cantilever reactor cleaning device according to the utility model;
[0014] Figure 4 It is a schematic diagram of the structure of the intelligent cantilever reactor cleaning device according to the utility model during operation;
[0015] Figure 5 The utility model is a schematic diagram of the structure of the high-pressure cleaning mobile vehicle and the cantilever assembly of the intelligent cantilever reactor cleaning device. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] Reference Figure 1-5 , an intelligent cantilever reactor cleaning device, comprising: a cantilever assembly, the cantilever assembly comprising a fixed plate 1, an upper cantilever assembly 2 fixedly connected to the fixed plate 1, a lower cantilever assembly 3 movable with the upper cantilever assembly 2, and a cylinder 4 fixed to the fixed plate 1; an I-shaped joint 5 is fixedly connected to the output shaft end of the cylinder 4, the I-shaped joint 5 is connected to a stud screw 7 through a Y-shaped joint 6, one end of the stud screw 7 is movably connected to a pin 3-5 through the Y-shaped joint 6, and the pin 3-5 is fixed to the lower cantilever assembly 3; the upper cantilever assembly 2 and the lower cantilever assembly 3 are movably connected through the pin 3-5, and when the cylinder 4 drives the lower cantilever assembly 3 to rotate around the pin 3-5.
[0018] Furthermore, the upper cantilever assembly 2 includes an upper cantilever square tube 2-6, the interior of which is fixedly connected with an upper cantilever first side plate 2-4 and an upper cantilever second side plate 2-5, and two upper cantilever rollers 2-2 are respectively fixedly connected to the two ends of the interior of the upper cantilever square tube 2-6, and the upper cantilever rollers 2-2 are movably connected to the upper cantilever first side plate 2-4 and the upper cantilever second side plate 2-5 through an upper cantilever roller pin 2-1 and an upper cantilever rolling bearing 2-7; an upper cantilever limit plate 2-3 is fixedly connected to one end of the upper cantilever square tube 2-6 close to the lower cantilever assembly 3.
[0019] Further, the lower cantilever assembly 3 includes a lower cantilever square tube 3-7, the lower cantilever first side plate and the lower cantilever second side plate are fixedly connected inside the lower cantilever square tube 3-7, and two lower cantilever rollers 3-3 are fixedly connected to the lower cantilever first side plate and the lower cantilever second side plate at both ends of the lower cantilever square tube 3-7, and the lower cantilever rollers 3-3 are movably connected to the lower cantilever first side plate and the lower cantilever second side plate through the lower cantilever roller pin 3-2 and the lower cantilever roller bearing 3-4. The lower cantilever assembly 3 is movably connected to the upper cantilever assembly 2 through the connecting bracket 3-1, and a lower cantilever limit plate 3-6 is fixedly connected to the end of the lower cantilever square tube 3-7 away from the connecting bracket 3-1. A high-pressure hose 8 passes between the two rollers of the upper cantilever assembly 2 and the lower cantilever assembly 3, and through holes are provided in the middle parts of the upper cantilever limit plate 2-3 and the lower cantilever limit plate 3-6 to facilitate the passage of the high-pressure hose 8. After the high-pressure hose 8 passes through the lower cantilever limit plate 3-6, a high-pressure three-dimensional self-rotating nozzle is connected to the high-pressure hose 8.
[0020] Furthermore, it also includes a high-pressure cleaning mobile trolley, which is rotatably connected to the cantilever assembly. When in use, the high-pressure cleaning mobile trolley is moved to the side of the reactor, and the high-pressure three-dimensional self-rotating nozzle is placed in the reactor. The high-pressure cleaning mobile trolley is rotatably connected to the cantilever assembly, so that the high-pressure three-dimensional self-rotating nozzle can rotate around the z-axis direction, and the cylinder 4 drives the lower cantilever assembly 3 to rotate around the pin 3-5, thereby moving the high-pressure three-dimensional self-rotating nozzle in the vertical direction, repeating the previous operation, and repeatedly cleaning the large-diameter reactor.
[0021] The number of devices and processing scale described here are used to simplify the description of the utility model. The application, modification and variation of the utility model are obvious to those skilled in the art.
[0022] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation scheme. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described here.
Claims
1. An intelligent cantilever reactor cleaning device, characterized in that: include: A cantilever assembly, the cantilever assembly comprising a fixed plate (1), an upper cantilever assembly (2) fixed to the fixed plate (1), a lower cantilever assembly (3) movable with the upper cantilever assembly (2), and a cylinder (4) fixed to the fixed plate (1); an I-shaped joint (5) is fixed to the output shaft end of the cylinder (4); the I-shaped joint (5) is connected to a stud screw (7) via a Y-shaped joint (6); one end of the stud screw (7) is movably connected to a pin shaft (3-5) via the Y-shaped joint (6); the pin shaft (3-5) is fixed to the lower cantilever assembly (3); The upper cantilever assembly (2) and the lower cantilever assembly (3) are movably connected via a pin shaft (3-5), and when driven by the cylinder (4), the lower cantilever assembly (3) rotates around the pin shaft (3-5).
2. The intelligent cantilever reactor cleaning device according to claim 1, characterized in that: The upper cantilever assembly (2) comprises an upper cantilever square tube (2-6), the interior of which is fixedly connected an upper cantilever first side plate (2-4) and an upper cantilever second side plate (2-5), and two upper cantilever rollers (2-2) are respectively fixedly connected at both ends of the interior of the upper cantilever square tube (2-6), and the upper cantilever rollers (2-2) are movably connected to the upper cantilever first side plate (2-4) and the upper cantilever second side plate (2-5) through an upper cantilever roller pin (2-1) and an upper cantilever rolling bearing (2-7); an upper cantilever limiting plate (2-3) is fixedly connected to one end of the upper cantilever square tube (2-6) close to the lower cantilever assembly (3).
3. The intelligent cantilever reactor cleaning device according to claim 1, characterized in that: The lower cantilever assembly (3) comprises a lower cantilever square tube (3-7), a lower cantilever first side plate and a lower cantilever second side plate being fixedly connected inside the lower cantilever square tube (3-7), two lower cantilever rollers (3-3) being fixedly connected at both ends inside the lower cantilever square tube (3-7), and the lower cantilever rollers (3-3) are movably connected to the lower cantilever first side plate and the lower cantilever second side plate through lower cantilever roller pins (3-2) and lower cantilever roller bearings (3-4).
4. The intelligent cantilever reactor cleaning device according to claim 3, characterized in that: The lower cantilever assembly (3) and the upper cantilever assembly (2) are movably connected via a connecting bracket (3-1), and a lower cantilever limiting plate (3-6) is fixedly connected to one end of the lower cantilever square tube (3-7) away from the connecting bracket (3-1).
5. The intelligent cantilever reactor cleaning device according to claim 1, characterized in that: It also includes a high-pressure cleaning mobile trolley, which is rotatably connected to the cantilever assembly.