Photovoltaic flexible steel strand braiding device

Abstract

The utility model provides a photovoltaic flexible steel strand weaving device, which relates to the technical field of steel strand production and comprises a bottom plate, a supporting block is mounted at the upper end of the bottom plate, a rotating block is movably mounted in the supporting block, and a cleaning mechanism is mounted on one side of the upper surface of the bottom plate. A plurality of rotating discs are installed on the side, away from the cleaning mechanism, of the upper end of the bottom plate. When steel wires need to be woven, the steel wires firstly enter the cleaning cavity, then the water pump injects cleaning liquid into the temporary storage box, then the cleaning liquid is sprayed to the surfaces of the steel wires through the spray heads, meanwhile, the air cylinder controls the sliding blocks to reciprocate along the sliding grooves, and therefore the sliding blocks drive the movable plate and the cleaning capillary pipes to slide along the surfaces of the steel wires; and impurities on the surface of the steel wire are cleaned in cooperation with cleaning liquid, and then the cleaned steel wire enters the drying cavity and is dried through the air heater, so that the cleanliness and dryness of the steel wire are ensured, and the weaving quality and stability of the steel strand are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel strand production, and in particular to a photovoltaic flexible steel strand weaving device. Background Art

[0002] With the rapid development of the photovoltaic industry, the demand for photovoltaic flexible steel strands is also growing continuously. The quality of steel strand weaving directly affects the stability and safety of the photovoltaic system. In the traditional photovoltaic flexible steel strand weaving process, the steel wire is usually directly woven without special cleaning and drying treatment, which causes impurities on the surface of the steel wire, such as oil, dust, etc., to be easily embedded in the steel strand, which not only affects the appearance of the steel strand, but also reduces its mechanical properties and corrosion resistance. Therefore, we propose a photovoltaic flexible steel strand weaving device to solve the above problems. Utility Model Content

[0003] The main purpose of the utility model is to provide a photovoltaic flexible steel strand weaving device, which solves the problem that in the traditional photovoltaic flexible steel strand weaving process, the steel wire is usually directly woven without special cleaning and drying treatment, which causes impurities on the surface of the steel wire, such as oil, dust, etc., to be easily embedded in the steel strand, which not only affects the appearance of the steel strand, but also reduces its mechanical properties and corrosion resistance.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A photovoltaic flexible steel strand weaving device comprises a base plate, a support block is installed on the upper end of the base plate, a rotating block is movably installed inside the support block, a cleaning mechanism is installed on one side of the upper surface of the base plate, a plurality of turntables are installed on the upper end of the base plate and on a side away from the cleaning mechanism, a connecting pipe is fixedly installed between the turntable and the rotating block, a plurality of through holes are respectively penetrated inside the turntable and the rotating block, steel wires are respectively penetrated inside the overlapping through holes and the connecting pipes, one end of the steel wire is penetrated and installed inside the cleaning mechanism, a stranding wheel is installed on the upper surface of the base plate and on a side close to the turntable, the steel wire is penetrated and installed inside the stranding wheel, the cleaning The mechanism includes a box body, which is installed on the upper surface of the bottom plate and at one end away from the turntable, and a drying chamber and a cleaning chamber are respectively provided at two ends inside the box body, and the steel wires are movably installed in the drying chamber and the cleaning chamber respectively, and hot air blowers are respectively installed at the front and back ends inside the drying chamber, and temporary storage boxes are respectively installed at the front and back ends inside the cleaning chamber, and a plurality of nozzles are respectively installed at the ends of the temporary storage boxes that are close to each other, and a water pump is installed at the lower end of the cleaning chamber, and the water pump is connected to the temporary storage box, and a movable plate is movably installed inside the cleaning chamber, and a plurality of cleaning capillary tubes are installed inside the movable plate, and the steel wires are respectively installed inside the cleaning capillary tubes.

[0006] Preferably, a No. 1 gear is installed on the outer side of the rotating block, a groove is provided at the inner lower end of the supporting block, the No. 1 gear is movably installed between the supporting block and the groove, a motor is installed inside the groove, a No. 2 gear is installed at the output end of the motor, and the No. 2 gear is meshingly connected with the No. 1 gear.

[0007] Preferably, a shunt pipe is installed at the output end of the water pump, and the upper ends of the shunt pipes are respectively installed through the interior of the temporary storage box.

[0008] Preferably, a slide groove is provided through the inner upper end of the cleaning chamber, a slider is mounted inside the slide groove, the lower end of the slider is connected to the movable plate, a cylinder is installed at one end of the upper surface of the box, and the output end of the cylinder is connected to the slider.

[0009] Preferably, a placement groove is provided through the lower end of the interior of the cleaning chamber, a filter box is mounted inside the placement groove, a plurality of filter layers are provided inside the filter box, and the filter layers and the steel wires are vertically parallel.

[0010] Preferably, a plurality of connecting grooves are provided through the lower inner end of the filter box.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] (1) In the utility model, when the steel wire needs to be braided, it will first enter the interior of the cleaning chamber, and then the water pump will inject the cleaning liquid into the temporary storage box, and then spray it on the surface of the steel wire through the nozzle. At the same time, the cylinder will control the slider to move back and forth along the slide groove, so that the slider drives the movable plate and the cleaning capillary tube to slide along the surface of the steel wire, and the impurities produced on the surface of the steel wire are cleaned with the cleaning liquid. After the cleaning, the steel wire will enter the interior of the drying chamber and be dried by the hot air blower, so as to ensure the cleanliness and dryness of the steel wire and improve the braiding quality and stability of the steel strand.

[0013] (2) In the utility model, the cleaning liquid used to flush the steel wire will flow downward from the upper end of the cleaning chamber, so that the cleaning liquid will flow into the interior of the filter box, so that the filter layer inside the filter box will filter the impurities in the cleaning liquid and let them remain in the filter box. Then, the cleaning liquid after filtering can return to the lower end of the cleaning chamber along the connecting groove for recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a photovoltaic flexible steel strand weaving device of the utility model;

[0015] Figure 2This is a front view structural schematic diagram of a photovoltaic flexible steel strand weaving device of the utility model;

[0016] Figure 3 It is a side structural schematic diagram of a photovoltaic flexible steel strand weaving device of the utility model;

[0017] Figure 4 The utility model is a photovoltaic flexible steel strand weaving device Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0018] Figure 5 The utility model is a photovoltaic flexible steel strand weaving device Figure 3 Schematic diagram of the cross-section structure at BB in the middle;

[0019] Figure 6 The utility model is a photovoltaic flexible steel strand weaving device Figure 5 Enlarged structural diagram at point C in the middle.

[0020] In the figure: 1. bottom plate; 2. support block; 3. cleaning mechanism; 301. box body; 302. drying chamber; 303. cleaning chamber; 304. temporary storage box; 305. nozzle; 306. diverter pipe; 307. water pump; 308. slider; 309. slide; 310. cylinder; 311. movable plate; 312. cleaning capillary; 313. filter box; 314. filter layer; 315. connecting groove; 316. placement groove; 317. hot air blower; 4. rotating block; 5. turntable; 6. through hole; 7. twisting wheel; 8. connecting pipe; 9. gear No. 1; 10. groove; 11. gear No. 2; 12. motor; 13. steel wire. DETAILED DESCRIPTION

[0021] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 6As shown, the embodiment of the utility model proposes a photovoltaic flexible steel strand weaving device, including a base plate 1, a support block 2 is installed on the upper end of the base plate 1, a rotating block 4 is movably installed inside the support block 2, a cleaning mechanism 3 is installed on one side of the upper surface of the base plate 1, a plurality of turntables 5 are installed on the upper end of the base plate 1 and on the side away from the cleaning mechanism 3, a connecting pipe 8 is fixedly installed between the turntable 5 and the rotating block 4, a plurality of through holes 6 are respectively penetrated inside the turntable 5 and the rotating block 4, steel wires 13 are respectively penetrated inside the mutually overlapping through holes 6 and the connecting pipe 8, one end of the steel wire 13 is penetrated inside the cleaning mechanism 3, a stranding wheel 7 is installed on the upper surface of the base plate 1 and on the side close to the turntable 5, the steel wire 13 is penetrated inside the stranding wheel 7, the cleaning mechanism 3 includes a box body 301, the box body 3 01 is installed on the upper surface of the bottom plate 1 and away from the end of the turntable 5. A drying chamber 302 and a cleaning chamber 303 are respectively provided at the two ends of the interior of the box body 301. The steel wire 13 is movably installed in the drying chamber 302 and the cleaning chamber 303. Hot air blowers 317 are respectively installed at the front and back ends of the interior of the drying chamber 302. Temporary storage boxes 304 are respectively installed at the front and back ends of the interior of the cleaning chamber 303. A plurality of nozzles 305 are respectively installed at the ends of the temporary storage boxes 304 close to each other. A water pump 307 is installed at the lower end of the interior of the cleaning chamber 303, and the water pump 307 is connected to the temporary storage box 304. A movable plate 311 is movably installed in the interior of the cleaning chamber 303. A plurality of cleaning capillary tubes 312 are installed through the interior of the movable plate 311. The steel wire 13 is respectively installed through the interior of the cleaning capillary tubes 312.

[0023] like Figures 4 to 6 As shown, in another embodiment of the utility model, a first gear 9 is installed on the outer side of the rotating block 4, a groove 10 is provided at the inner lower end of the supporting block 2, the first gear 9 is movably installed between the supporting block 2 and the groove 10, a motor 12 is installed inside the groove 10, a second gear 11 is installed at the output end of the motor 12, the second gear 11 is meshedly connected with the first gear 9, a shunt pipe 306 is installed at the output end of the water pump 307, the upper ends of the shunt pipe 306 are respectively installed in the interior of the temporary storage box 304, and a slide groove 309 is provided at the inner upper end of the cleaning chamber 303 A slider 308 is installed in the inner part of the slide groove 309, and the lower end of the slider 308 is connected to the movable plate 311. A cylinder 310 is installed at one end of the upper surface of the box body 301, and the output end of the cylinder 310 is connected to the slider 308. A placement groove 316 is penetrated at the lower end of the inner part of the cleaning chamber 303, and a filter box 313 is installed in the inner part of the placement groove 316. A plurality of filter layers 314 are arranged in the inner part of the filter box 313, and the filter layers 314 and the steel wire 13 are parallel to each other from top to bottom. A plurality of connecting grooves 315 are penetrated at the lower end of the inner part of the filter box 313.

[0024] When the steel wire 13 needs to be braided, the steel wire 13 first enters the interior of the cleaning chamber 303, and then the steel wire 13 enters the interior of the cleaning hair tube 312. At the same time, the water pump 307 will inject the cleaning liquid into the temporary storage box 304 through the shunt pipe 306, and then the cleaning liquid in the temporary storage box 304 can be sprayed on the surface of the steel wire 13 through the nozzle 305, and then the cylinder 310 controls the slider 308 to reciprocate along the slide groove 309, and then the slider 308 can drive the movable plate 311 and the cleaning hair tube 312 to reciprocate, so that the cleaning hair tube 312 cooperates with the cleaning liquid to clean the surface of the steel wire 13, and then after the cleaning is completed The steel wire 13 will enter the interior of the drying chamber 302, and then the hot air blower 317 inside the drying chamber 302 will dry the surface of the steel wire 13 to ensure that the steel wire 13 remains dry. Then, the cleaned steel wire 13 can enter the interior of the through hole 6 and the connecting tube 8, and then enter the interior of the stranding wheel 7. At the same time, the motor 12 will control the rotation block 4 and the turntable 5 to rotate through the second gear 11 and the first gear 9, so that the steel wire 13 rotates. Then, the rotating steel wire 13 enters the interior of the stranding wheel 7 for weaving. Then, the weaved steel wire 13 is connected to the external traction mechanism, so that the traction mechanism pulls the steel wire 13 to move and weave.

[0025] When the steel wire 13 is cleaned inside the cleaning chamber 303, the cleaning liquid that falls down will enter the inside of the filter box 313, and then the impurities in the cleaning liquid will be filtered through the plurality of filter layers 314 inside the filter box 313, so that the impurities are retained inside the filter box 313 and wait for recycling at a later time. After filtering, the cleaning liquid can return to the lower end of the inside of the cleaning chamber 303 along the connecting groove 315 for continued use, thereby reducing the overall production cost.

[0026] The working principle of this photovoltaic flexible steel strand weaving device:

[0027] When in use, first when the steel wire 13 needs to be braided, the steel wire 13 first enters the interior of the cleaning chamber 303, and then the steel wire 13 enters the interior of the cleaning hair tube 312. At the same time, the water pump 307 will inject the cleaning liquid into the interior of the temporary storage box 304 through the shunt pipe 306, and then the cleaning liquid in the temporary storage box 304 can be sprayed on the surface of the steel wire 13 through the nozzle 305, and then the cylinder 310 controls the slider 308 to reciprocate along the slide groove 309, and then the slider 308 can drive the movable plate 311 and the cleaning hair tube 312 to reciprocate, so that the cleaning hair tube 312 cooperates with the cleaning liquid to clean the surface of the steel wire 13, and then the cleaning is completed. The finished steel wire 13 will enter the interior of the drying chamber 302, and then the hot air blower 317 inside the drying chamber 302 will dry the surface of the steel wire 13 to ensure that the steel wire 13 remains dry. Then the steel wire 13 after cleaning can enter the interior of the through hole 6 and the connecting tube 8, and then enter the interior of the stranding wheel 7. At the same time, the motor 12 will control the rotating block 4 and the turntable 5 to rotate through the second gear 11 and the first gear 9 to allow the steel wire 13 to rotate, and then the rotating steel wire 13 enters the interior of the stranding wheel 7 for weaving, and then the woven steel wire 13 is connected to the external traction mechanism, allowing the traction mechanism to pull the steel wire 13 for moving weaving.

[0028] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A photovoltaic flexible steel strand braiding device, comprising a bottom plate (1), characterized in that: A support block (2) is mounted on the upper end of the bottom plate (1), a rotating block (4) is movably mounted inside the support block (2), a cleaning mechanism (3) is mounted on one side of the upper surface of the bottom plate (1), a plurality of rotating disks (5) are mounted on the upper end of the bottom plate (1) and on a side away from the cleaning mechanism (3), a connecting pipe (8) is fixedly installed between the rotating disk (5) and the rotating block (4), and a plurality of through holes ( 6), a steel wire (13) is respectively installed through the mutually overlapping through holes (6) and the connecting pipe (8), one end of the steel wire (13) is installed through the inside of the cleaning mechanism (3), a winding wheel (7) is installed on the upper surface of the bottom plate (1) and on the side close to the rotating disk (5), the steel wire (13) is installed through the inside of the winding wheel (7), and the cleaning mechanism (3) includes a box (301), and the box (301) is installed on the bottom plate (1) The upper surface of the box body (301) is at one end away from the rotating disk (5), and the two ends of the interior of the box body (301) are respectively provided with a drying chamber (302) and a cleaning chamber (303), and the steel wire (13) is movably installed in the interior of the drying chamber (302) and the cleaning chamber (303). The front and rear ends of the interior of the drying chamber (302) are respectively installed with a hot air blower (317), and the front and rear ends of the interior of the cleaning chamber (303) are respectively installed with a temporary storage box (304), and the ends of the temporary storage box (304) close to each other are respectively installed with a plurality of nozzles (305), and the lower end of the interior of the cleaning chamber (303) is installed with a water pump (307), and the water pump (307) is connected to the temporary storage box (304), and the interior of the cleaning chamber (303) is movably installed with a movable plate (311), and the interior of the movable plate (311) is installed with a plurality of cleaning capillary tubes (312), and the steel wire (13) is respectively installed in the interior of the cleaning capillary tubes (312).

2. A photovoltaic flexible steel strand weaving device according to claim 1, characterized in that: A first gear (9) is installed on the outer side of the rotating block (4), a groove (10) is provided at the inner lower end of the supporting block (2), the first gear (9) is movably installed between the supporting block (2) and the groove (10), a motor (12) is installed inside the groove (10), a second gear (11) is installed at the output end of the motor (12), and the second gear (11) is meshingly connected with the first gear (9).

3. A photovoltaic flexible steel strand weaving device according to claim 1, characterized in that: A shunt pipe (306) is installed at the output end of the water pump (307), and the upper ends of the shunt pipes (306) are respectively installed through the interior of the temporary storage box (304).

4. The photovoltaic flexible steel strand weaving device according to claim 1 is characterized in that: A slide groove (309) is provided through the upper end of the interior of the cleaning chamber (303), a slider (308) is mounted inside the slide groove (309), the lower end of the slider (308) is connected to a movable plate (311), a cylinder (310) is installed at one end of the upper surface of the box body (301), and the output end of the cylinder (310) is connected to the slider (308).

5. The photovoltaic flexible steel strand weaving device according to claim 1 is characterized in that: A placement groove (316) is provided through the lower end of the interior of the cleaning chamber (303), a filter box (313) is mounted in the interior of the placement groove (316), a plurality of filter layers (314) are provided inside the filter box (313), and the filter layers (314) and the steel wire (13) are vertically parallel.

6. A photovoltaic flexible steel strand weaving device according to claim 5, characterized in that: A plurality of connection grooves (315) are provided through the lower inner end of the filter box (313).

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