Hollow shell machining device
By designing a device for processing hollow shells, the hollow shells are positioned and tightened by using positioning seats and actuators, the axial movement problem caused by vibration during processing of hollow shells is solved, and the accuracy and stability of processing dimensions are achieved.
Patent Information
- Application Number
- CN202421308565.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the processing of the hollow shell in the prior art, the clamping of the bolts causes vibration, causing the hollow shell to move in the axial direction, resulting in excessive processing size.
A hollow housing processing device is designed, including a support plate, a positioning seat, a first actuator and a second actuator. The positioning seat is used to position the hollow shell. The first actuator is radially pressed against the inner side of the hollow shell, and the second actuator is axially pressed against the end face of the hollow shell, ensuring that the hollow shell does not move radially and axially during processing.
Through this device, the hollow shell does not deform under stress during processing, avoiding excessive dimensions and ensuring machining accuracy.
Smart Images

Figure CN222626996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor manufacturing, in particular to a hollow shell processing device. Background Art
[0002] Combination Figure 1 , Figure 2 As shown, a motor housing structure includes an outer shell, an inner shell, and a plurality of hollow shells 201 assembled between the outer shell and the inner shell. The hollow shell is an arc-shaped structure with a hollow interior. After the internal hollow part is filled with glue, it is necessary to process the step surface 208 or the hole and other process features for the next assembly.
[0003] In the prior art, the processing of the hollow shell is carried out in a vertical machining center and needs to be fastened by a clamp during the processing.
[0004] In the process of realizing the utility model, the inventors found that there are at least the following problems in the prior art: the existing clamp is similar to a clamp that holds multiple hollow shells tightly, and bolts are used to clamp the hollow shells. The vibration during the processing will loosen the bolts, and the hollow shell will move in the axial direction, resulting in out-of-tolerance processing dimensions. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] Therefore, the purpose of the utility model is to provide a hollow shell processing device, so that the hollow shell does not move in the axial direction during the processing, thereby avoiding processing size deviation.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a hollow shell processing device, comprising:
[0008] A support plate, wherein the support plate is provided with a plurality of hollow holes along the circumferential direction;
[0009] A positioning seat, which is generally annular and is disposed on the top surface of the support plate and is used to position the hollow shell;
[0010] A plurality of first actuators are circumferentially arranged inside the positioning seat and are used to press against the inner side surface of the hollow shell in the radial direction;
[0011] A plurality of second actuators are arranged on the bottom surface of the support plate along the circumferential direction and are used to press against the end surface of the hollow shell along the axial direction.
[0012] According to the hollow shell processing device of the utility model, by setting a positioning seat, a first actuator and a second actuator, the positioning seat can position the hollow shell and support the hollow shell in place so that it will not be deformed by force during processing. The first actuator radially presses the inner side surface of the hollow shell to prevent the hollow shell from moving radially. The second actuator presses the bottom end surface of the hollow shell axially to prevent it from moving up and down during processing and no dimensional deviation will occur.
[0013] According to an embodiment of the utility model, both ends of the support plate are provided with connection holes for connecting with a turntable of a machining center.
[0014] According to an embodiment of the utility model, a depression is provided on the inner wall of the positioning seat, and a protrusion is provided on the outer side surface of the hollow shell, and the protrusion is matched with the depression.
[0015] According to an embodiment of the utility model, the support plate is provided with a center hole in the positioning seat, and the support plate is provided with at least one chip removal hole outside the positioning seat.
[0016] According to an embodiment of the utility model, a side wall of the positioning seat is provided with a characteristic through hole, and an upper end of the side wall of the positioning seat is provided with a characteristic groove.
[0017] According to one embodiment of the utility model, it also includes a first anti-error block, and the upper end of the side wall of the positioning seat is provided with a plurality of anti-error block grooves. The first anti-error block is arranged in the anti-error block grooves to position the two ends of the hollow shell.
[0018] According to an embodiment of the utility model, it also includes a contour pressing block, the first actuator is an electric cylinder, a pneumatic cylinder or a hydraulic cylinder, and the contour pressing block is installed at the end of the telescopic rod of the first actuator.
[0019] According to an embodiment of the present invention, the plurality of second actuators are angular cylinders or angular hydraulic cylinders.
[0020] According to an embodiment of the utility model, it also includes a second anti-error block, which is arranged on the bottom surface of the support plate and is used to position the lower side of the outer side wall of the hollow shell.
[0021] According to an embodiment of the utility model, an adapter plate is also included, a flow channel is provided in the positioning seat, and the adapter plate is arranged on the bottom surface of the support plate.
[0022] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Various other advantages and benefits will become apparent to those skilled in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only used for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. In addition, the same reference symbols are used throughout the accompanying drawings to represent the same components. Among them:
[0024] Figure 1 It is a schematic diagram of the structure of the hollow shell before processing.
[0025] Figure 2 It is a schematic diagram of the structure of the processed hollow shell.
[0026] Figure 3 It is a structural schematic diagram of a hollow shell processing device proposed in one embodiment of the utility model.
[0027] Figure 4 It is a structural schematic diagram of the bottom of a hollow shell processing device according to one embodiment of the utility model.
[0028] Figure 5 It is a schematic diagram of the working state of the hollow shell processing device proposed in one embodiment of the utility model.
[0029] Figure 6 yes Figure 5 Schematic diagram of the hollow shell processing device after being flipped along the X-axis.
[0030] Description of reference numerals:
[0031] 1-support plate, 2-positioning seat, 3-first actuator, 4-profile pressure block, 5-second actuator, 6-first pressure gauge, 7-second pressure gauge, 8-first error prevention block, 9-second error prevention block, 11-connecting hole, 12-center hole, 13-chip removal hole, 14-adapter plate, 15-cylinder seat, 21-characteristic groove, 22-characteristic through hole, 23-error prevention block groove, 24-countersunk hole, 25-avoidance groove, 26-hollow hole, 51-pressure arm, 201-hollow shell, 202-first glue pouring groove, 203-second glue pouring groove, 204-shell flange, 205-shell buckle groove, 206-orifice, 207-notch, 208-step surface, 209-protrusion. DETAILED DESCRIPTION
[0032] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0033] Refer to the following Figures 1 to 6 , describing a hollow shell processing device according to an embodiment of the utility model.
[0034] See also Figure 3 According to the embodiment of the utility model, the hollow shell processing device includes a support plate 1, a positioning seat 2, a first actuator 3 and a second actuator 5. The support plate 1 is provided with a plurality of hollow holes 26 along the circumferential direction. The positioning seat 2 is annular as a whole and is arranged on the top surface of the support plate 1 for positioning the hollow shell 201. A plurality of first actuators 3 are arranged inside the positioning seat 2 along the circumferential direction for radially pressing against the inner side surface of the hollow shell 201. A plurality of second actuators 5 are arranged on the bottom surface of the support plate 1 along the circumferential direction for axially pressing against the end surface of the hollow shell 201.
[0035] The support plate 1 mainly plays a supporting role, and is used to support the positioning seat 2, the first actuator 3 and the second actuator 5. The size, shape and number of the hollow holes 26 are set according to actual needs, and there is no limitation on this. For example, the hollow holes 26 are close to the shape of a fan. The hollow hole 26 can be passed through by the hollow housing 201. The hollow hole 26 can also play a role in chip removal.
[0036] The positioning seat 2 is detachably connected to the support plate 1, and can be connected by bolts. The positioning seat 2 can be positioned with the hollow shell by using an outer contour or positioning pin hole that matches the hollow shell 201.
[0037] The first actuator 3 and the second actuator 5 can use electric cylinders, air cylinders or hydraulic cylinders and other driving devices that can provide linear motion. The first actuator 3 and the second actuator 5 appear in pairs and act together on a hollow housing 201. The first actuator 3 and the second actuator 5 can be connected to the support plate 1 using fasteners.
[0038] When the hollow shell processing device is in use, the hollow shell 201 is positioned with the positioning seat 2, and the outer side of the hollow shell 201 contacts the positioning seat 2. The telescopic rod of the first actuator 3 extends radially to clamp the hollow shell 201, and the telescopic rod of the second actuator 5 retracts to adjust the bottom end faces of all the hollow shells 201 to the same plane. During processing, the top surface and side wall of the hollow shell 201 are processed first, and after the processing is completed, the hollow shell processing device is turned over to process the bottom surface of the hollow shell 201.
[0039] According to the hollow shell processing device of the embodiment of the utility model, a positioning seat, a first actuator and a second actuator are provided. The positioning seat can position the hollow shell and support the hollow shell in place so that it is not deformed by force during processing. The first actuator presses the inner side surface of the hollow shell radially to prevent the hollow shell from moving radially. The second actuator presses the bottom end surface of the hollow shell axially to prevent it from moving up and down during processing and does not cause dimensional deviation.
[0040] In some embodiments, in combination Figure 3 , Figure 5 As shown, both ends of the support plate 1 are provided with connection holes 11 for connecting to the machining center turntable. After the connection holes 11 are connected to the machining center turntable, the machining center turntable rotates along the X-axis after the top surface of the hollow shell is processed, and its bottom surface is facing upward, so that the tool can process the process features of the bottom surface of the hollow shell. The number of connection holes 11 is set according to actual needs, and there is no specific limitation for comparison.
[0041] In some embodiments, in combination Figure 1 , Figure 2 As shown, the hollow shell 201 has two glue pouring grooves before processing, namely the first glue pouring groove 202 and the second glue pouring groove 203. After the glue pouring, the hollow shell 201 needs to be processed to have at least one of the process features of the step surface 208, the orifice 206 and the notch 207 for subsequent assembly. The two end faces of the hollow shell 201 also need to be processed. The outer side surface of the hollow shell 201 has a protrusion 209. The two ends of the hollow shell have a shell flange 204 extending to the end face and a shell buckle groove 205 respectively.
[0042] The inner wall of the positioning seat 2 is provided with a depression, and the protrusion 209 is adapted to the depression. The number of the protrusion 209 is at least one. The contour of the inner wall of the positioning seat 2 is consistent with the contour of the outer side of the hollow shell 201, so that the inner wall of the positioning seat 2 can be completely fitted with the outer side of the hollow shell 201. At the same time, in order to prevent the hollow shell from being deformed under force during processing, the height of the positioning seat 2 is not less than 60% of the height of the hollow shell 201, and the supporting effect on the hollow shell 201 is better.
[0043] The support plate 1 is provided with a center hole 12 in the positioning seat 2, and the support plate 1 is provided with at least one chip removal hole 13 outside the positioning seat 2. Both the center hole 12 and the chip removal hole 13 can remove cutting fluid and metal debris, keep the cutting area clean, and avoid accumulation affecting the processing. The number and position of the chip removal holes 13 are designed according to actual needs and are not specifically limited thereto.
[0044] In some embodiments, Figure 3As shown, the side wall of the positioning seat 2 is provided with a characteristic through hole 22, and the upper end of the side wall of the positioning seat 2 is provided with a characteristic groove 21. During processing, the drill bit can pass through the characteristic through hole 22 to process the orifice 206 or the notch 207. The characteristic groove 21 will not cause interference when the milling cutter processes the step surface 208.
[0045] The hollow shell processing device also includes a first anti-error block 8 and a second anti-error block 9. The upper end of the side wall of the positioning seat 2 is provided with a plurality of anti-error block grooves 23. The first anti-error block 8 is arranged in the anti-error block groove 23 to position the two ends of the hollow shell 201. The second anti-error block 9 is arranged on the bottom surface of the support plate 1 to position the lower side of the outer side wall of the hollow shell 201. A countersunk hole 24 is provided in the anti-error block groove 23, and a fastener can be installed in the countersunk hole 24 to connect the support plate 1 and the positioning seat 2 together.
[0046] The hollow shell 201 has different process characteristics in different directions, so the direction needs to be determined when clamping the hollow shell. To avoid clamping errors, the first end of the first error-proofing block 8 and the second error-proofing block 9 is provided with an error-proofing groove adapted to the shell flange 204, and the second end is provided with an error-proofing flange adapted to the shell buckle groove. The first error-proofing block 8 can be connected to the error-proofing block groove 23 by fasteners. The second error-proofing block 9 can be connected to the bottom surface of the support plate 1 by fasteners, and the connection strength is relatively high.
[0047] In some embodiments, in combination Figure 3 , Figure 4 As shown, the hollow shell processing device also includes a profiling block 4 and a cylinder seat 15. The first actuator 3 is an electric cylinder, a pneumatic cylinder or a hydraulic cylinder. The profiling block 4 is installed at the end of the telescopic rod of the first actuator 3. The shape of the profiling block 4 is adapted to the inner side of the processed hollow shell 201, so that the hollow shell 201 is balanced in force and does not deform. The cylinder seat 15 is connected to the support plate 1, and the first actuator 3 is connected to the cylinder seat 15. The cylinder seat 15 can provide a stable installation platform for the first actuator 3.
[0048] In some embodiments, in combination Figure 3 , Figure 4 As shown, the first actuator 3 is a cylinder or a hydraulic cylinder, and the plurality of second actuators 5 are angle cylinders or angle hydraulic cylinders. An angle cylinder is a special type of actuator that can convert the pressure energy of compressed air or hydraulic oil into the rotational motion of a piston rod. The plurality of second actuators 5 can be controlled individually. When the pressing arm 51 of the second actuator is fully extended, the pressing arm 51 points to the outside of the center hole 12. After retracting to a preset position, the pressing arm 51 will deflect 90 degrees and point to the center hole 12, and finally press the bottom surface of the hollow shell 201.
[0049] In one example, the cylinder of the second actuator 5 is disposed through the support plate 1 , and the positioning seat 2 is provided with an avoidance groove 25 adjacent to the second actuator 5 to reserve installation space for the second actuator 5 .
[0050] The hollow shell processing device further includes an adapter plate 14, a flow channel is provided in the positioning seat 2, and the adapter plate 14 is arranged on the bottom surface of the support plate 1. After the adapter plate 14 is connected to the support plate 1, a complete flow channel is defined to allow compressed air or hydraulic oil to flow therein.
[0051] In addition, a first pressure gauge 6 and a second pressure gauge 7 are provided on the support plate 1. The former can display the clamping force of the first actuator 3, and the latter can display the clamping force of the second actuator, so as to facilitate real-time observation of pressure.
[0052] It should be noted that, in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.
[0053] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0055] In the description of the present invention, the directions or positional relationships indicated by the terms "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0056] Any process or method description in the flowchart or otherwise described herein may be understood to represent a module, fragment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present invention includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by technicians in the technical field to which the embodiments of the present invention belong.
[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0058] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A hollow shell processing device, characterized in that: include: A support plate (1), wherein the support plate (1) is provided with a plurality of hollow holes (26) along the circumferential direction; A positioning seat (2), which is generally annular and is disposed on the top surface of the support plate (1) and is used to position the hollow shell (201); A plurality of first actuators (3) are circumferentially arranged inside the positioning seat (2) and are used to press against the inner side surface of the hollow shell (201) in the radial direction; A plurality of second actuators (5) are arranged on the bottom surface of the support plate (1) along the circumferential direction and are used to press against the end surface of the hollow shell (201) along the axial direction.
2. The hollow shell processing device according to claim 1, characterized in that: Both ends of the support plate (1) are provided with connection holes (11) for connecting to a turntable of a machining center.
3. The hollow shell processing device according to claim 1, characterized in that: The inner wall of the positioning seat (2) is provided with a recess, and the outer side surface of the hollow shell (201) is provided with a protrusion (209), and the protrusion (209) is adapted to the recess.
4. The hollow shell processing device according to claim 1, characterized in that: The support plate (1) is provided with a center hole (12) inside the positioning seat (2), and the support plate (1) is provided with at least one chip removal hole outside the positioning seat (2).
5. The hollow shell processing device according to claim 1, characterized in that: The side wall of the positioning seat (2) is provided with a characteristic through hole (22), and the upper end of the side wall of the positioning seat (2) is provided with a characteristic groove (21).
6. The hollow shell processing device according to claim 1, characterized in that: It also includes a first anti-error block (8), and a plurality of anti-error block grooves (23) are provided at the upper end of the side wall of the positioning seat (2). The first anti-error block (8) is arranged in the anti-error block grooves (23) and is used to position the two ends of the hollow shell (201).
7. The hollow shell processing device according to claim 1, characterized in that: It also includes a contour pressing block (4); the first actuator (3) is an electric cylinder, a pneumatic cylinder or a hydraulic cylinder; the contour pressing block (4) is installed at the end of the telescopic rod of the first actuator (3).
8. The hollow shell processing device according to claim 1, characterized in that: The plurality of second actuators (5) are angular cylinders or angular hydraulic cylinders.
9. The hollow shell processing device according to claim 1, characterized in that: It also includes a second anti-error block (9), which is arranged on the bottom surface of the support plate (1) and is used to position the lower side of the outer side wall of the hollow shell (201).
10. The hollow shell processing device according to any one of claims 1 to 9, characterized in that: It also comprises an adapter plate (14), a flow channel is provided in the positioning seat (2), and the adapter plate (14) is arranged on the bottom surface of the support plate (1).