Silica gel extruder with pins
By designing a hydraulic system with composite structure and servo motor in a silicone extruder, the problem of inaccurate adjustment of pin lengths in the prior art is solved, and efficient and accurate pin length adjustment is achieved.
Patent Information
- Application Number
- CN202420223757.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-01-30
AI Technical Summary
When adjusting the length of the existing pin cold feed extruder, the degree of manual participation is high, the adjustment is inaccurate, and the efficiency is low.
A silicone extruder with pins was designed, which adopts structures such as fixing frame, positioning cylinder, shunt rod, tooth plate, tooth block, connecting rod, lifting plate, spring extrusion plate, rotating ring, telescopic rod, moving ring, hydraulic rod, connecting plate and slot block. Through the cooperation of the servo motor and hydraulic rod, the precise control of the length of the shunt rod is achieved.
It reduces the degree of manual participation, improves the accuracy and efficiency of pin length adjustment, and ensures the stability of diversion rod length adjustment.
Smart Images

Figure CN222628563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone machinery, in particular to a silicone extruder with pins. Background Art
[0002] The pin-type cold feed extruder inserts the pin radially into the screw thread groove from the circumferential direction of the barrel to shear and stir the flowing rubber. Moreover, due to the addition of the pin on the barrel, the plasticizing performance of the rubber, the density of the extruded product, and the extrusion volume are greatly improved, and the discharge temperature is low, which can meet the extrusion requirements of various production processes and is widely used in the silicone industry.
[0003] According to the retrieval of China Utility Model Publication No.: CN217993449U, a pin cold feed extruder with adjustable pin length includes an extruder body and a barrel on the extruder body, a plurality of adjustment components are arranged on the barrel, and the adjustment components include a mounting plate, the mounting plate is fixedly mounted on the side wall of the barrel, and a bottom barrel is fixedly mounted on the bottom of the mounting plate.
[0004] When the device is in use, the length of each pin needs to be manually moved to the corresponding position and manually rotated before it can be adjusted individually. The degree of manual participation is high, and it is impossible to adjust the length of each pin to be consistent. The accuracy is poor, and the pins are generally evenly distributed on the barrel. There are areas that are difficult to operate (such as the bottom of the barrel). The labor intensity is high and the efficiency is low. Utility Model Content
[0005] The utility model provides a silicone extruder with a pin, which solves the problems of high manual participation and inaccurate adjustment of the pin length.
[0006] The technical solution of the utility model is as follows: a silicone extruder with a pin, comprising a control panel and a support frame, a barrel is fixedly installed between the control panel and the support frame, a feed port is embedded on the barrel, a mounting ring is fixedly installed on the barrel, a positioning cylinder is opened on the mounting ring in an equidistant and uniform circular ring shape, a fixed block is slidably installed inside the positioning cylinder, and a diverter rod is fixedly installed on each of the fixed blocks;
[0007] A fixing frame is fixedly mounted on the mounting ring, the fixing frame is located at the periphery of the positioning tube, a lifting plate is slidably mounted on the fixing frame, a mounting plate is fixedly mounted on the lifting plate, a fixing block is fixedly mounted on the mounting plate, and the fixing block is fixedly connected to the diverter rod;
[0008] A connecting rod is slidably mounted on the lifting plate, and a tooth block is fixedly mounted on the side of the connecting rod away from the lifting plate; a tooth plate is fixedly mounted inside the fixed frame;
[0009] A squeezing plate is fixedly mounted on one side of the connecting rod close to the lifting plate, a receiving groove is provided on the squeezing plate, springs are fixedly mounted at even intervals on the squeezing plate, and the other end of the spring is fixedly mounted on the lifting plate.
[0010] Preferably, the teeth and tooth grooves on the tooth plate and the tooth block can engage with each other.
[0011] Preferably, the diverter rod passes through the barrel and the mounting ring is located inside the barrel.
[0012] Preferably, a fixing plate is fixedly installed between the control console and the support frame, a servo motor is arranged on the fixing plate, the shaft output end of the servo motor is fixedly connected to the screw part of the ball screw, a fixing ring is fixedly installed on the nut part of the ball screw, a rotating ring is rotatably installed on the fixing ring, a telescopic rod is fixedly installed on the rotating ring, a moving ring is fixedly installed on the telescopic rod, hydraulic rods are fixedly installed on the moving ring at uniform intervals, a connecting plate is fixedly installed on the other end of the hydraulic rod, and a slot block is fixedly installed on the connecting plate.
[0013] Preferably, the number of the slot blocks is the same as that of the extrusion plate, and the slot blocks are adapted to the accommodating grooves on the extrusion plate.
[0014] Preferably, a control rod is fixedly mounted on the rotating ring, the control rod passes through the fixed ring, and the fixed ring is provided with a groove for the control rod to slide.
[0015] Preferably, each of the fixing frames is provided with a groove for the connecting rod to move.
[0016] Preferably, the cross section of the diverter rod is elliptical, and the short axis of the diverter rod is perpendicular to the ground.
[0017] The working principle and beneficial effects of the utility model are:
[0018] (1) The utility model is provided with a fixed frame, a positioning cylinder, a diverter rod, a tooth plate, a tooth block, a connecting rod, a lifting plate; a spring extrusion plate, a rotating ring, a telescopic rod, a movable ring, a hydraulic rod, a connecting plate and a slot block. When the extrusion plate is subjected to a force toward one side of the tooth block, the tooth block is separated from the tooth plate. Then, by controlling the length of the hydraulic rod, the extrusion plate can be lifted and lowered, and the length of the diverter rod inside the barrel can be accurately controlled. Then, under the action of the spring, the teeth and tooth grooves on the tooth plate and the tooth block can be engaged, the tooth block cannot move, and then the lifting plate cannot move, so that the stability of the length adjustment of the diverter rod 11 can be ensured, and the length of multiple diverter rods on the same cross section can be adjusted at the same time, with low manual participation, high precision and high efficiency.
[0019] (2) The utility model is provided with a diverter rod. The elliptical cross section of the diverter rod reduces the contact area between the diverter rod and the flowing rubber during stirring and shearing, thereby reducing the damping force of the diverter rod on the flowing rubber, increasing the extrusion amount of the rubber, and improving the extrusion efficiency of the extruder. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the installation ring structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the adjustment principle of the diverter rod of the utility model;
[0024] Figure 4 This is a schematic diagram of the installation of the diverter rod of the utility model;
[0025] Figure 5 This is a schematic diagram of the movement principle of the fixed ring of the utility model;
[0026] Figure 6 This is a schematic diagram of the synchronous regulation principle of the utility model.
[0027] In the figure: 1. control panel; 2. support frame; 3. barrel; 4. feed port; 5. mounting ring; 6. fixing plate; 7. fixing ring; 8. servo motor; 9. fixing frame; 10. positioning barrel; 11. diverter rod; 12. tooth plate; 13. tooth block; 14. connecting rod; 15. lifting plate; 16. spring; 17. extrusion plate; 18. receiving groove; 19. mounting plate; 20. fixing block; 21. ball screw; 22. rotating ring; 23. control rod; 24. telescopic rod; 25. moving ring; 26. hydraulic rod; 27. connecting plate; 28. slot block. DETAILED DESCRIPTION
[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] First embodiment; please refer to Figures 1 to 6The utility model provides a technical solution of a silicone extruder with a pin: it includes a control panel 1 and a support frame 2, a barrel 3 is fixedly installed between the control panel 1 and the support frame 2, and a feed port 4 is embedded on the barrel 3 for injecting silicone raw materials.
[0030] The barrel 3 is fixedly mounted with a mounting ring 5, and the mounting ring 5 is provided with positioning cylinders 10 in evenly spaced circular rings. A fixing block 20 is slidably mounted inside the positioning cylinder 10, and a diverter rod 11 is fixedly mounted on the fixing block 20. When the raw material enters the barrel 3 through the feed port 4 and is driven by the screw thread during the processing, the diverter rod 11 can increase the extrusion pressure and accelerate the mixing speed. This helps compress the material and increase the density of the product.
[0031] And by moving the fixed block 20, the diverter rod 11 will move synchronously, so that the length of the diverter rod 11 inside the barrel 3 changes, and can be adjusted in time as needed.
[0032] A fixing frame 9 is fixedly mounted on the mounting ring 5, and the fixing frame 9 is located at the periphery of the positioning cylinder 10. A lifting plate 15 is slidably mounted on the fixing frame 9, and a mounting plate 19 is fixedly mounted on the lifting plate 15. A fixing block 20 is fixedly mounted on the mounting plate 19, and the fixing block 20 is fixedly connected to the diverter rod 11. By making the lifting plate 15 move up and down, the mounting plate 19 and the fixing block 20 thereon will move synchronously, thereby achieving the effect of changing the length of the diverter rod 11 inside the barrel 3;
[0033] A connecting rod 14 is slidably mounted on the lifting plate 15, and a tooth block 13 is fixedly mounted on the side of the connecting rod 14 away from the lifting plate 15;
[0034] The fixed frame 9 is internally fixed with a tooth plate 12. When the tooth block 13 fits with the tooth plate 12, the tooth block 13 cannot move, and thus the lifting plate 15 cannot move, thereby ensuring the stability of the length adjustment of the diverter rod 11.
[0035] A pressing plate 17 is fixedly mounted on one side of the connecting rod 14 close to the lifting plate 15 . A receiving groove 18 is provided on the pressing plate 17 . Springs 16 are fixedly mounted on the pressing plate 17 at even intervals. The other end of the spring 16 is fixedly mounted on the lifting plate 15 .
[0036] When the extrusion plate 17 is subjected to a force toward the tooth block 13, the connecting rod 14 moves while compressing the spring 16. The movement of the connecting rod 14 causes the tooth block 13 to move, and the tooth block 13 is separated from the tooth plate 12, so that the lifting plate 15 can move, and then the length of the diverter rod 11 can be adjusted.
[0037] The teeth and tooth grooves on the tooth plate 12 and the tooth block 13 can be engaged with each other, so by controlling whether the tooth plate 12 is in contact with the tooth block 13, whether the diverter rod 11 can be adjusted can be controlled.
[0038] The diverter rod 11 passes through the barrel 3 and the mounting ring 5 and is located inside the barrel 3 .
[0039] A fixing plate 6 is fixedly installed between the control console 1 and the support frame 2, and a servo motor 8 is arranged on the fixing plate 6. The shaft output end of the servo motor 8 is fixedly connected to the screw part of the ball screw 21, and a fixing ring 7 is fixedly installed on the nut part of the ball screw 21. When the servo motor 8 is started, the fixing ring 7 can move, thereby adjusting the installation ring 5 at different positions.
[0040] A rotating ring 22 is rotatably mounted on the fixed ring 7. When the rotating ring 22 rotates, it can be dislocated with the fixed frame 9, so that it can move normally.
[0041] A telescopic rod 24 is fixedly mounted on the rotating ring 22 , and a moving ring 25 is fixedly mounted on the telescopic rod 24 . By starting the telescopic rod 24 , a force toward one side of the tooth block 13 can be applied to the extrusion plate 17 .
[0042] Hydraulic rods 26 are evenly and evenly fixedly mounted on the moving ring 25 , and connecting plates 27 are fixedly mounted on the other ends of the hydraulic rods 26 , and slot blocks 28 are fixedly mounted on the connecting plates 27 .
[0043] The number of the slot blocks 28 is the same as the number of the extrusion plates 17 , and the slot blocks 28 are matched with the receiving slots 18 on the extrusion plates 17 .
[0044] At this time, the slot block 28 is inside the accommodating slot 18 , and by controlling the length of the hydraulic rod 26 , the extrusion plate 17 can be lifted and lowered, and the length of the diverter rod 11 inside the barrel 3 can be precisely controlled.
[0045] A control rod 23 is fixedly mounted on the rotating ring 22, and the control rod 23 passes through the fixed ring 7. The fixed ring 7 is provided with a groove for the control rod 23 to slide. The rotating ring 22 can be rotated by the control rod 23, thereby facilitating the moving link.
[0046] Each fixing frame 9 is provided with a slot for the connecting rod 14 to move.
[0047] The cross section of the diverter rod 11 is elliptical, and the short axis of the diverter rod 11 is perpendicular to the ground. The elliptical cross section reduces the contact area between the diverter rod 11 and the flowing rubber during stirring and shearing, thereby reducing the damping force of the diverter rod 11 on the flowing rubber, increasing the extrusion amount of the rubber, and improving the extrusion efficiency of the extruder.
[0048] The working process of the utility model is as follows: firstly, the length of the diverter rod 11 inside the barrel 3 is adjusted according to actual needs.
[0049] The servo motor 8 is started, and the screw portion of the ball screw 21 rotates, so that the fixing ring 7 can move, and when it moves to a position corresponding to the mounting ring 5, it stops moving.
[0050] Since the slot block 28 is matched with the receiving slot 18 on the extrusion plate 17 , the slot block 28 is located inside the receiving slot 18 at this time, and the telescopic rod 24 is started to move the moving ring 25 , thereby applying a force to the extrusion plate 17 toward the tooth block 13 side.
[0051] When the extrusion plate 17 is subjected to a force toward the tooth block 13, the connecting rod 14 moves while the spring 16 is compressed. The movement of the connecting rod 14 causes the tooth block 13 to move, and the tooth block 13 is separated from the tooth plate 12. Then, by controlling the length of the hydraulic rod 26, the extrusion plate 17 can be raised and lowered, and the length of the diverter rod 11 inside the barrel 3 can be accurately controlled.
[0052] When the adjustment is completed, the telescopic rod 24 is reset, that is, the slot block 28 is no longer in contact with the accommodating slot 18. Under the action of the spring 16, the teeth and tooth grooves on the tooth plate 12 and the tooth block 13 can be engaged, and the tooth block 13 cannot move, and the lifting plate 15 cannot move, thereby ensuring the stability of the length adjustment of the diverter rod 11.
[0053] When the adjustment of the diverter rod 11 on a cross section is completed, the rotating ring 22 can be rotated by the operating rod 23 to make it misaligned with the fixed frame 9, and then started and moved to the next position for adjustment.
[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A silicone extruder with a pin, comprising a control panel (1) and a support frame (2), a barrel (3) being fixedly mounted between the control panel (1) and the support frame (2), a feed port (4) being embedded and mounted on the barrel (3), characterized in that: The barrel (3) is fixedly mounted with a mounting ring (5), the mounting ring (5) is provided with positioning cylinders (10) in an evenly spaced circular shape, a fixing block (20) is slidably mounted inside the positioning cylinder (10), and a diverter rod (11) is fixedly mounted on each of the fixing blocks (20); A fixing frame (9) is fixedly mounted on the mounting ring (5), the fixing frame (9) is located at the periphery of the positioning cylinder (10), a lifting plate (15) is slidably mounted on the fixing frame (9), a mounting plate (19) is fixedly mounted on the lifting plate (15), a fixing block (20) is fixedly mounted on the mounting plate (19), and the fixing block (20) is fixedly connected to the diverter rod (11); A connecting rod (14) is slidably mounted on the lifting plate (15), and a tooth block (13) is fixedly mounted on a side of the connecting rod (14) facing away from the lifting plate (15); A toothed plate (12) is fixedly mounted inside the fixed frame (9); A squeezing plate (17) is fixedly mounted on one side of the connecting rod (14) close to the lifting plate (15); a receiving groove (18) is provided on the squeezing plate (17); springs (16) are fixedly mounted on the squeezing plate (17) at even intervals; the other end of the spring (16) is fixedly mounted on the lifting plate (15).
2. A silicone extruder with a pin according to claim 1, characterized in that: The teeth and tooth grooves on the tooth plate (12) and the tooth block (13) are capable of engaging with each other.
3. A silicone extruder with a pin according to claim 1, characterized in that: The diverter rod (11) passes through the barrel (3) and the mounting ring (5) and is located inside the barrel (3).
4. A silicone extruder with a pin according to claim 1, characterized in that: A fixing plate (6) is fixedly mounted between the control console (1) and the support frame (2), a servo motor (8) is arranged on the fixing plate (6), the shaft output end of the servo motor (8) is fixedly connected to the screw portion of the ball screw (21), a fixing ring (7) is fixedly mounted on the nut portion of the ball screw (21), a rotating ring (22) is rotatably mounted on the fixing ring (7), a telescopic rod (24) is fixedly mounted on the rotating ring (22), a moving ring (25) is fixedly mounted on the telescopic rod (24), hydraulic rods (26) are fixedly mounted on the moving ring (25) at equal intervals, the other ends of the hydraulic rods (26) are fixedly mounted with connecting plates (27), and a slot block (28) is fixedly mounted on the connecting plate (27).
5. A silicone extruder with a pin according to claim 4, characterized in that: The number of the slot blocks (28) is the same as that of the extrusion plate (17), and the slot blocks (28) are adapted to the accommodating slots (18) on the extrusion plate (17).
6. A silicone extruder with a pin according to claim 4, characterized in that: A control rod (23) is fixedly mounted on the rotating ring (22); the control rod (23) passes through the fixed ring (7); and a groove is provided on the fixed ring (7) for the control rod (23) to slide.
7. A silicone extruder with a pin according to claim 1, characterized in that: Each of the fixed frames (9) is provided with a slot for the connecting rod (14) to move.
8. A silicone extruder with a pin according to claim 1, characterized in that: The cross section of the diverter rod (11) is elliptical, and the short axis of the diverter rod (11) is perpendicular to the ground.
Citation Information
Patent Citations
Pin cold feeding extruder with adjustable pin length
CN217993449U