Rolling equipment for carbon fiber impregnated cloth
By setting up drying components in the carbon fiber impregnation cloth rolling equipment for secondary drying, the problems of insufficient heating time and stain adhesion in traditional equipment are solved, and product quality and equipment cleanliness are improved.
Patent Information
- Application Number
- CN202421377557.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the production process of traditional carbon fiber prepreg cloth, the contact time between the carbon fiber prepreg and the press roller is short, resulting in insufficient heating time, affecting the bonding temperature and the quality of the final product; at the same time, the fiber impregnation cloth is prone to stains when the equipment is in contact.
A rolling equipment with carbon fiber impregnated cloth is designed, and a drying component is arranged between the pressing roller groups, including a guide wheel and a top drying cover, and secondary drying is performed by hot air to reduce direct contact with the equipment and reduce the probability of stain adhesion.
Through secondary drying technology, the bonding temperature of carbon fiber prepreg is increased and the quality of the final product is enhanced. At the same time, the contact surface with the equipment is reduced, the risk of stain adhesion is reduced, and the equipment is clean and the product is clean.
Smart Images

Figure CN222628686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber impregnation cloth rolling, in particular to a carbon fiber impregnation cloth rolling device. Background Art
[0002] Carbon fiber prepreg is produced by processes such as spinning, hot pressing, cooling, and laminating of carbon fiber yarn impregnated with resin, release paper, etc. In the production process of carbon fiber prepreg, the pressing mechanism is an important equipment, which makes the carbon fiber prepreg bonded together and forms a carbon fiber prepreg of a certain thickness through the heating and pressure of the pressing roller.
[0003] The traditional pressing mechanism is generally composed of a plurality of pressing roller groups, each of which includes an upper pressing roller and a lower pressing roller. The carbon fiber prepreg in production is carried on the release paper and moves along the joint surface between the upper pressing roller and the lower pressing roller. Since the contact time between the carbon fiber prepreg carried on the release paper and the pressing roller is short, the carbon fiber prepreg is heated for a short time. To a certain extent, the bonding temperature of the carbon fiber prepreg is low, affecting the quality of the final carbon fiber prepreg cloth. Generally, a heating plate is set between the pressing roller groups, and the prepreg cloth is contacted with the heating plate for secondary heating. However, since the fiber prepreg cloth has a certain water content when it is rolled, the more contact surface with the equipment, the greater the probability of stains adhering to it. Utility Model Content
[0004] The purpose of the present application is to provide a rolling device for carbon fiber impregnation, aiming to solve the problems in the prior art.
[0005] The embodiment of the present application provides a rolling device for carbon fiber impregnation, including a frame, on which a plurality of pressure roller groups are arranged; the pressure roller group includes an upper roller, a lower roller and fixed brackets on both sides; the top feed point of the lower roller is consistent with the surface height of the frame; a drying assembly is arranged between adjacent pressure roller groups; the drying assembly includes an intermediate guide wheel and a top drying cover; the guide wheel is higher than the surface of the frame, and the line connecting the top of the guide wheel and the top of the lower rollers on both sides is inclined at an angle of 15° to the surface of the frame; two drying racks and two electric fans are arranged inside the drying cover; the drying rack is inclined at an angle of 15° to the horizontal plane and is symmetrically arranged with the guide wheel as the center line; an electric fan is arranged on the top of the drying rack; fixed plates are arranged on both sides of the drying cover; a plurality of fixing screws are arranged on the fixing plates; threaded holes are correspondingly arranged on the wall of the frame; and the drying cover is fixed to the frame by fixing screws.
[0006] Furthermore, a hydraulic cylinder is installed on the top of the fixed bracket; a rotating shaft is provided at the center of the upper roller; the upper roller is rotatably connected to the rotating shaft; and both sides of the rotating shaft are fixedly connected to the telescopic rods of the hydraulic cylinder.
[0007] Furthermore, a hot fluid flows inside the lower roller; the two sides of the lower roller are fixedly connected to the central rotating shaft; the central rotating shaft extends out of the outer wall of the frame and is rotatably connected to the frame; the central rotating shaft is fixedly connected to the rotating gear, and the rotating gear is located outside the outer wall of the frame.
[0008] Furthermore, support rods are provided on both sides of the guide wheel, and the guide wheel is rotatably connected to the support rods; the support rods are fixedly connected to the frame.
[0009] Furthermore, transparent windows are provided at the bottoms of both sides of the drying hood; and an opening is provided along the feeding direction of the drying hood.
[0010] The beneficial effects of the utility model are as follows: a drying assembly is provided between the pressing roller groups, a guide wheel is provided in the middle position, which plays a certain supporting role for the carbon fiber impregnated cloth, and the hot air of the top drying hood is used to perform secondary drying on the carbon fiber impregnated cloth, thereby reducing the contact area between the carbon fiber impregnated cloth and the roller pressing equipment assembly, and reducing the probability of stains adhering to the surface of the carbon fiber cloth due to excessive contact; and the drying hood can also effectively isolate some external impurities to ensure the cleanliness of the interior; at the same time, transparent windows are provided on both sides of the top drying hood, so that the internal drying situation can be observed at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is the overall structure diagram of the utility model.
[0012] Figure 2 This is a schematic diagram of the frame structure of the utility model.
[0013] Figure 3 This is a schematic diagram of the drying hood structure.
[0014] Figure 4 It is a schematic diagram of the cross-sectional structure of the drying hood.
[0015] In the figure:
[0016] 1. Frame; 2. Pressing roller group; 3. Drying assembly; 201. Upper roller; 202. Lower roller; 203. Central shaft; 204. Rotating gear; 205. Hydraulic cylinder; 206. Fixed bracket; 207. Telescopic rod; 208. Rotating shaft; 301. Guide wheel; 302. Support rod; 303. Threaded hole; 304. Fixing screw; 305. Fixing plate; 306. Transparent window; 307. Drying rack; 308. Electric fan; 309. Drying hood. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] like Figures 1 to 4 The rolling equipment for carbon fiber impregnation shown in the figure comprises a frame 1, on which a plurality of pressure roller groups 2 are arranged; the pressure roller group 2 comprises an upper roller 201, a lower roller 202 and fixed brackets 206 on both sides; the top feeding point of the lower roller 202 is in the same height as the surface of the frame 1; a drying assembly 3 is arranged between adjacent pressure roller groups 2; the drying assembly 3 comprises an intermediate guide wheel 301 and a top drying cover 309; the guide wheel 301 is higher than the surface of the frame 1, and the line connecting the top of the guide wheel 301 and the top of the lower rollers 202 on both sides is inclined at an angle of 15° to the surface of the frame 1; the guide wheel 301 supports the carbon fiber impregnation when the top drying cover 309 blows out hot air downward, while reducing the contact area with the impregnation; the drying cover 309 is provided with two The drying rack 307 and two electric fans 308 are provided; the drying rack 307 is inclined at an angle of 15° to the horizontal plane and is symmetrically arranged with the guide wheel 301 as the midline; the electric fan 308 is provided on the upper part of the drying rack 307; the drying rack 307 is composed of multiple heating tubes; the structural principle of the hot air blowing inside the drying hood 309 is the same as that of the hair dryer, and the hot air heated by the drying rack 307 is blown to the carbon fiber impregnated cloth at the bottom by the electric fan 308 for drying, and this process does not require contact with the carbon fiber impregnated cloth to avoid stains on the impregnated cloth; fixing plates 305 are provided on both sides of the drying hood 309; a plurality of fixing screws 304 are provided on the fixing plates 305; threaded holes 303 are correspondingly provided on the wall of the frame 1; the drying hood 309 is fixed to the frame 1 by fixing screws 304.
[0019] A hydraulic cylinder 205 is installed on the top of the fixed bracket 206; a rotating shaft 208 is provided at the center of the upper roller 201; the upper roller 201 is rotatably connected to the rotating shaft 208; both sides of the rotating shaft 208 are fixedly connected to the telescopic rod 207 of the hydraulic cylinder 205, and the hydraulic cylinder 205 controls the distance between the upper roller 201 and the lower roller 202 to press the carbon fiber impregnated cloth, and at the same time, the upper roller 201 can rotate under the drive of the lower roller 201.
[0020] A hot fluid flows inside the lower roller 202; the two sides of the lower roller 202 are fixedly connected to the central rotating shaft 203; the central rotating shaft 203 extends out of the outer wall of the frame 1 and is rotatably connected to the frame 1; the central rotating shaft 203 is fixedly connected to the rotating gear 204, and the rotating gear 204 is located outside the outer wall of the frame 1, and the rotating gear 204 is connected to an external driving device to drive the central rotating shaft 203 to rotate, thereby controlling the lower roller 202 to rotate.
[0021] Support rods 302 are provided on both sides of the guide wheel 301 , and the guide wheel 301 is rotatably connected to the support rods 302 ; the support rods 302 are fixedly connected to the frame 1 .
[0022] Transparent windows 306 are provided at the bottom of both sides of the drying cover 307; the drying cover 309 is provided with an opening along the feeding direction, and the transparent windows 306 can observe the drying status of the carbon fiber impregnated cloth in real time, so as to make timely processing when a fault occurs.
[0023] The two groups of pressing rollers 2 shown in the above embodiment are for illustration only and do not indicate the specific number of rollers to be set. In actual application, the specific number of rollers to be set can be determined according to the actual situation.
[0024] When the utility model is used, the carbon fiber impregnated cloth passes through the joint surface between the upper and lower rollers, and after preliminary heating and pressing, passes through the top of the guide wheel 301 and enters the next group of pressing rollers; at the same time, the carbon fiber impregnated cloth on both sides of the guide wheel 301 is dried for the second time by the hot air in the top drying cover 309, and the above process is repeated; since only the guide wheel 301 is set between the two adjacent groups of pressing rollers 2, the contact between the carbon fiber impregnated cloth and the equipment components is reduced, and the drying cover 309 also has a certain isolation effect on external particulate impurities, which not only realizes repeated heating and pressing of the carbon fiber impregnated cloth to ensure its adhesion strength, but also effectively reduces the probability of attached stains.
[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A rolling device for carbon fiber impregnation, characterized in that: It includes a frame, on which are arranged a plurality of roller groups; the roller group includes an upper roller, a lower roller and fixed brackets on both sides; the feeding point at the top of the lower roller is in the same height as the surface of the frame; a drying assembly is provided between adjacent roller groups; the drying assembly includes an intermediate guide wheel and a top drying cover; the guide wheel is higher than the surface of the frame, and the line connecting the top of the guide wheel and the top of the lower rollers on both sides is inclined at an angle of 15° to the surface of the frame; two drying racks and two electric fans are provided inside the drying cover; the drying rack is inclined at an angle of 15° to the horizontal plane and is symmetrically arranged with the guide wheel as the center line; an electric fan is installed on the top of the drying rack; fixing plates are provided on both sides of the drying cover; a plurality of fixing screws are provided on the fixing plates; threaded holes are provided on the wall of the frame accordingly; and the drying cover is fixed to the frame by fixing screws.
2. The rolling equipment for carbon fiber impregnation according to claim 1, characterized in that: A hydraulic cylinder is installed on the top of the fixed bracket; a rotating shaft is provided at the center of the upper roller; the upper roller is rotatably connected to the rotating shaft; and both sides of the rotating shaft are fixedly connected to the telescopic rods of the hydraulic cylinder.
3. The rolling equipment for carbon fiber impregnation according to claim 1, characterized in that: A hot fluid flows inside the lower roller; both sides of the lower roller are fixedly connected to a central rotating shaft; the central rotating shaft extends out of the outer wall of the frame and is rotatably connected to the frame; the central rotating shaft is fixedly connected to a rotating gear, and the rotating gear is located outside the outer wall of the frame.
4. The rolling equipment for carbon fiber impregnation according to claim 1, characterized in that: Support rods are arranged on both sides of the guide wheel, and the guide wheel is rotatably connected to the support rods; the support rods are fixedly connected to the frame.
5. The rolling equipment for carbon fiber impregnation according to claim 1, characterized in that: Transparent windows are arranged at the bottoms of both sides of the drying cover; and an opening is arranged along the feeding direction of the drying cover.