Tray vibration leveling mechanism for bread production

Abstract

The utility model provides a tray vibration leveling mechanism for bread production, which comprises a first conveyor belt and a second conveyor belt for conveying trays, the first conveyor belt and the second conveyor belt are horizontally arranged in parallel, and the trays are transversely placed on the first conveyor belt and the second conveyor belt and are driven by the first conveyor belt and the second conveyor belt to be conveyed; the position of the tray is obtained through induction of the inductor and converted into an electric signal to be transmitted to the controller, the controller is the distribution box capable of controlling conveying of the conveyor, and the distribution box controls the vibration unit to operate and vibrate the tray, so that the uniformity of bread in the tray is adjusted. A plurality of protrusions are arranged on the top end face of the plate body, so that friction force between the plate body and the tray is increased, and the tray is prevented from slipping after being separated from the first conveying belt and the second conveying belt.

Description

Technical Field

[0001] The utility model relates to a tray vibration leveling mechanism for bread production, belonging to the field of bread production equipment. Background Art

[0002] Bread baking is the process of converting the moisture inside the dough into steam, thereby making the dough expand. After putting the bread into the tray, the bread to be baked is convenient to take, transport and bake. Since the machine grabs the bread to be baked and puts it into the tray, all the bread is not placed in the tray neatly, and it is not convenient to brush oil on the surface. Brushing oil on the surface of the bread is to increase the color and taste of the bread. The surface of the bread will become shiny after brushing oil, which looks more tempting and has a delicate taste.

[0003] Placing the bread unevenly on the tray makes it difficult to brush oil on the surface or even sprinkle food additives that can enhance the flavor, such as sesame seeds.

[0004] Therefore, the utility model provides a tray vibration leveling mechanism for adjusting the neatness of bread in a tray. Utility Model Content

[0005] In view of this, the purpose of the utility model is to provide a tray vibration leveling mechanism for adjusting the neatness of bread in a tray.

[0006] The utility model is achieved in this way:

[0007] A tray vibrating leveling mechanism for bread production comprises a first conveyor belt and a second conveyor belt for conveying the tray, wherein the first conveyor belt and the second conveyor belt are arranged horizontally and parallel to each other, and the tray is placed horizontally on the first conveyor belt and the second conveyor belt and is driven and transported by the first conveyor belt and the second conveyor belt;

[0008] The sensor and the vibration unit, the sensor for detecting the position of the tray and the vibration unit for leveling the bread inside the tray are both located between the first conveyor belt and the second conveyor belt.

[0009] As a further improvement, the sensor includes a housing and an infrared sensor, wherein the infrared sensor is embedded in the top of the housing, and the top of the infrared sensor is exposed to the outside, and the infrared sensor is electrically connected to the controller through wires.

[0010] As a further improvement, the vibration unit comprises an adjustment plate and a slide rail, wherein the slide rail is located between the first conveyor belt and the second conveyor belt, so that the adjustment plate is installed on the slide rail and is flush with the surface of the first conveyor belt or the second conveyor belt;

[0011] Transmission unit is used to drive the leveling plate to lift and move repeatedly horizontally.

[0012] As a further improvement, the transmission unit comprises a first support rod, a second support rod vertically fixed to the first support rod, and the top end of the second support rod is mounted on the frame via a fixed support rod;

[0013] A crank, a turntable and a motor, one end of the crank is fixed on the second support rod, and the other end is fixed at a position of the turntable that deviates from the center of a circle. The middle of the turntable is penetrated by the output end of the motor, so that the motor drives the crank to perform horizontal reciprocating motion.

[0014] As a further improvement, the adjustment plate comprises a plate body and a slider screwed to the bottom surface of the plate body;

[0015] The fixing block is welded to the bottom surface of the plate body on one side of the slider. A mounting hole is opened inside the fixing block for the first support rod to penetrate. After the first support rod penetrates the mounting hole, bolts are used to lock the fixing block from the side.

[0016] As a further improvement, a plurality of protrusions are provided on the top surface of the plate body.

[0017] As a further improvement, the protrusion is hemispherical or disc-shaped.

[0018] As a further improvement, the slide rail is composed of a horizontal portion and a vertical portion, and the vertical portion is welded in the middle of the horizontal portion.

[0019] As a further improvement, the vertical portion cooperates with a slider of the adjustment plate, and the end of the vertical portion that cooperates with the slider is higher than the other end.

[0020] The beneficial effects of the utility model are:

[0021] ① The utility model senses the position of the tray through a sensor and converts it into an electrical signal to be transmitted to a controller. The controller mentioned here refers to a distribution box that can control the conveyor conveying. The distribution box controls the operation of the vibration unit to vibrate the tray, thereby adjusting the uniformity of the bread in the tray, making it convenient for the next process to brush oil or sprinkle food additives, etc.

[0022] ② The top surface of the plate body of the utility model is provided with a plurality of protrusions to increase the friction between the plate body and the pallet, so as to prevent the pallet from slipping after being separated from the first conveyor belt and the second conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 The utility model is a partial structural schematic diagram of a vibration leveling mechanism for a bread production tray in use state according to an embodiment of the utility model.

[0025] Figure 2 The utility model is a schematic diagram of the structural decomposition of a tray vibration leveling mechanism for bread production provided by an embodiment of the present invention.

[0026] Figure 3 The utility model is a schematic diagram of a plate structure of a vibration leveling mechanism for a bread production tray provided in an embodiment of the present invention.

[0027] Figure 4 The utility model is a schematic structural diagram of a vibrating leveling mechanism for a bread production tray in use. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0029] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0030] Reference Figure 1-Figure 4 As shown, this embodiment provides a specific implementation method for a tray vibration leveling mechanism for bread production, including a first conveyor belt 10 and a second conveyor belt 20 for conveying trays, wherein the first conveyor belt 10 and the second conveyor belt 20 are arranged horizontally and parallel to each other, and the tray is placed horizontally on the first conveyor belt 10 and the second conveyor belt 20 and is driven and transported by the first conveyor belt 10 and the second conveyor belt 20;

[0031] The sensor 30 and the vibration unit 40 , the sensor 30 for detecting the position of the tray and the vibration unit 40 for leveling the bread inside the tray, are both located between the first conveyor belt 10 and the second conveyor belt 20 .

[0032] The utility model senses the position of the tray through the sensor 30 and converts it into an electrical signal to be transmitted to the controller. The controller mentioned here refers to a distribution box that can control the conveyor. The distribution box controls the operation of the vibration unit 40 to vibrate the tray, thereby adjusting the neatness of the bread in the tray to facilitate the next process of brushing oil or sprinkling food additives, etc.

[0033] Furthermore, the sensor 30 includes a frame 301 and an infrared sensor 302 . The infrared sensor 302 is embedded in the top of the frame 301 , and the top of the infrared sensor 302 is exposed. The infrared sensor 302 is electrically connected to the controller through wires.

[0034] Furthermore, the vibration unit 40 includes a leveling plate 401 and a slide rail 402, wherein the slide rail 402 is located between the first conveyor belt 10 and the second conveyor belt 20, so that the leveling plate 401 is installed on the slide rail 402 and is flush with the surface of the first conveyor belt 10 or the second conveyor belt 20, and when vibration leveling is performed, Figure 2 As shown, the vertical portion 422 will be lifted due to the height change, and then moved repeatedly to achieve the leveling of the bread in the tray. After the adjustment is completed, it returns to the initial position;

[0035] The transmission unit 403 is used to drive the leveling plate 401 to lift and move horizontally repeatedly.

[0036] Furthermore, the transmission unit 403 includes a first support rod 431, a second support rod 432 vertically fixed to the first support rod 431, and a top end of the second support rod 432 is mounted on the frame via a fixed support rod 436;

[0037] A crank 433, a turntable 434 and a motor 435, wherein one end of the crank 433 is fixed on the second support rod 432, and the other end is fixed on the turntable 434 at a position deviating from the center of the circle. The output end of the motor 435 penetrates the middle of the turntable 434, so that the motor 435 drives the crank 433 to perform horizontal reciprocating motion.

[0038] As a possible specific implementation of the present utility model, the adjustment plate 401 includes a plate body 411, and a slider 412 screwed to the bottom surface of the plate body 411;

[0039] The fixing block 413 is welded to the bottom surface of the plate body 411 on one side of the slider 412. A mounting hole 413-1 is opened inside the fixing block 413 for the first support rod 431 to penetrate. After the first support rod 431 penetrates the mounting hole 413-1, bolts are used to lock the fixing block 413 from the side to achieve the connection between the adjustment plate 401 and the transmission unit 403, so that the movement of the transmission unit 403 will drive the adjustment plate 401 to move back and forth horizontally.

[0040] In one specific embodiment, a plurality of protrusions 411 - 1 are provided on the top surface of the plate body 411 to increase the friction between the plate body 411 and the pallet, thereby preventing the pallet from slipping after being separated from the first conveyor belt 10 and the second conveyor belt 20 .

[0041] In one specific embodiment, the protrusion 411 - 1 is hemispherical or disc-shaped, which is convenient for processing and production.

[0042] As a possible specific implementation of the present invention, the slide rail 402 is composed of a horizontal portion 421 and a vertical portion 422 , and the vertical portion 422 is welded in the middle of the horizontal portion 421 .

[0043] Furthermore, the vertical portion 422 cooperates with the slider 412 of the leveling plate 401, and the end of the vertical portion 422 that cooperates with the slider 412 is higher than the other end, so that the pallet can be lifted, separated from the first conveyor belt 10 and the second conveyor belt 20, and then vibrated to level the bread inside the pallet.

[0044] In one specific embodiment, the sensor 30 is two in number and is installed at the other end of the slide rail 402 and distributed on the horizontal portion 421 on both sides of the vertical portion 422 , so that the position measurement is more accurate and the device is more accurate.

[0045] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A bread production tray vibration leveling mechanism, characterized in that: The invention comprises a first conveyor belt (10) and a second conveyor belt (20) for conveying pallets, wherein the first conveyor belt (10) and the second conveyor belt (20) are arranged horizontally and parallel to each other, and the pallets are placed horizontally on the first conveyor belt (10) and the second conveyor belt (20) and are driven and transported by the first conveyor belt (10) and the second conveyor belt (20); A sensor (30) and a vibration unit (40), wherein the sensor (30) for detecting the position of the tray and the vibration unit (40) for leveling the bread inside the tray are both located between the first conveyor belt (10) and the second conveyor belt (20); The sensor (30) comprises a housing (301) and an infrared sensor (302), wherein the infrared sensor (302) is embedded in the top of the housing (301), and the top of the infrared sensor (302) is exposed to the outside, and the infrared sensor (302) is electrically connected to the controller through an electric wire; The vibration unit (40) comprises an adjustment plate (401) and a slide rail (402), wherein the slide rail (402) is located between the first conveyor belt (10) and the second conveyor belt (20), so that the adjustment plate (401) is flush with the surface of the first conveyor belt (10) or the second conveyor belt (20) after being installed on the slide rail (402); and a transmission unit (403) for driving the adjustment plate (401) to lift and move horizontally repeatedly.

2. The bread production tray vibration leveling mechanism according to claim 1, characterized in that: The transmission unit (403) comprises a first support rod (431), a second support rod (432) vertically fixed to the first support rod (431), and a top end of the second support rod (432) is mounted on a frame via a fixed support rod (436); A crank (433), a rotating disk (434) and a motor (435), wherein one end of the crank (433) is fixed on a second support rod (432), and the other end is fixed on a position of the rotating disk (434) that deviates from the center of a circle, and the output end of the motor (435) penetrates the middle of the rotating disk (434), so that the motor (435) drives the crank (433) to perform horizontal reciprocating motion.

3. The bread production tray vibration leveling mechanism according to claim 1, characterized in that: The adjustment plate (401) comprises a plate body (411) and a slider (412) screwed to the bottom surface of the plate body (411); The fixing block (413) is welded to the bottom surface of the plate body (411) on one side of the slider (412). The fixing block (413) has a mounting hole (413-1) inside for the first support rod (431) to penetrate. After the first support rod (431) penetrates the mounting hole (413-1), the fixing block (413) is locked with bolts from the side.

4. The bread production tray vibration leveling mechanism according to claim 3, characterized in that: A plurality of protrusions (411-1) are provided on the top end surface of the plate body (411).

5. The bread production tray vibration leveling mechanism according to claim 4, characterized in that: The protrusion (411-1) is hemispherical or disc-shaped.

6. The bread production tray vibration leveling mechanism according to claim 1, characterized in that: The slide rail (402) is composed of a horizontal portion (421) and a vertical portion (422), and the vertical portion (422) is welded in the middle of the horizontal portion (421).

7. The bread production tray vibration leveling mechanism according to claim 6, characterized in that: The vertical portion (422) cooperates with the slider (412) of the adjustment plate (401), and the end of the vertical portion (422) that cooperates with the slider (412) is higher than the other end.

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