Roller cooling device of sealing-tape machine

By setting a temperature sensor and nozzle system at the position of the tape machine rollers, real-time monitoring and cooling are solved, the problem of shortening service life and increasing maintenance costs caused by frictional heat generation is solved, and the effective cooling and service life of the rollers are achieved.

CN222630312UActive Publication Date: 2025-03-18POWERCHINA ANHUI CHANGJIU ADVANCED MATERIALS CO LTD
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Patent Information

Application Number
CN202420897093.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-18
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During high-speed operation, the tape machine rollers generate heat due to friction, resulting in shortening service life and increasing maintenance costs.

Method used

A tape machine drum cooling device is designed. By setting a temperature sensor at the roller position, the roller temperature is detected in real time. When the temperature exceeds the preset value, the water pump is started to spray cooling water to cool the roller.

Benefits of technology

Effectively prevent the roller from overheating, extend its service life, and reduce water resource waste by filtration and recycling.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222630312U_ABST
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Abstract

The utility model discloses an adhesive tape machine roller cooling device which comprises a machine frame, a plurality of sets of carrier rollers are installed at the top end of the machine frame, a conveying adhesive tape is installed above the carrier rollers, a flow guide base is installed at the bottom end of the inner side of the machine frame, a water cavity is formed in the flow guide base, a plurality of supporting plates are installed above the machine frame, and a water outlet is formed in the water cavity. Flow dividing pipes are installed at the two ends of the side face of the supporting plate in a penetrating mode, nozzles are connected to the upper portions of the two ends of the flow dividing pipes through threads, a plurality of water pumps are installed at the top end of the flow guiding base, and water guiding hoses are installed at the water outlet ends of the water pumps; the temperature sensor is arranged at the position of the carrier roller, the temperature of the carrier roller is detected in real time, when the temperature of the carrier roller exceeds a preset value, the water pump is started, and the corresponding spray heads spray cooling water to cool the carrier roller, so that the carrier roller is prevented from being overheated, the carrier roller is prevented from being damaged, and the service life of the carrier roller is prolonged. The service life is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of building material production, in particular to a roller cooling device for an adhesive tape conveyor. Background Art

[0002] In the process of producing sand and gravel, sand and gravel production enterprises will use belt conveyors to transfer and transport materials. The belt conveyors will cause friction and heat generation at the bottom rollers during the high-speed operation. This phenomenon will reduce the service life of the belt conveyor rollers and increase the maintenance costs of the enterprises.

[0003] Therefore, those skilled in the art provide a belt conveyor drum cooling device to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a belt conveyor drum cooling device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A belt conveyor drum cooling device comprises a frame, a plurality of groups of rollers are installed on the top of the frame, a conveying belt is installed above the rollers, a guide seat is installed on the bottom inner side of the frame, a water cavity is opened inside the guide seat, a water inlet pipe and a water outlet pipe are respectively arranged above the side surface and below the end of the guide seat, a plurality of support plates are installed above the frame, shunt pipes are installed through both ends of the side surface of the support plate, nozzles are connected with threads above both ends of the shunt pipe, and the nozzle heads are in an inclined state, a plurality of water pumps are installed on the top of the guide seat, the water inlet end of the water pump is connected with the water cavity through a water pipe, a water guide hose is installed on the water outlet end of the water pump, a guide pipe is arranged below the support plate, both ends of the guide pipe are connected with two shunt pipes on the support plate through branch pipes, and one end of the water guide hose is connected to the guide pipe.

[0007] Preferably, the roller assembly includes roller frames symmetrically arranged on both sides of the frame, a plurality of rollers are installed between the ends of the two roller frames, a crossbeam is installed between the two roller frames and below the rollers, a heat-conducting seat is installed in the middle of the top end of the crossbeam, the top end of the heat-conducting seat is an arc surface, and it contacts one of the rollers through the arc surface, and a temperature sensor is embedded in the side of the heat-conducting seat.

[0008] Preferably, a guide groove is provided in the middle of the top of the guide seat, a filter plate is provided at the top of the guide groove, water filter ports connected to the water cavity are provided on both sides of the guide groove, and a filter net is installed at the water filter port.

[0009] Preferably, support bars are fixedly connected to both sides of the inner wall of the guide groove, and the filter plate is mounted on the top of the support bars.

[0010] Preferably, a plurality of controllers are installed on the side of the frame, a solenoid valve is installed on the water pipe at the water pump input end, the temperature sensor is electrically connected to a comparator, the comparator is electrically connected to the controller, and the controller is electrically connected to the water pump and the solenoid valve respectively.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model detects the temperature of the roller in real time by arranging a temperature sensor at the position of the roller. When the temperature of the roller exceeds a preset value, the water pump is started to make the corresponding nozzle spray cooling water to cool the roller, thereby preventing the roller from overheating and extending its service life. At the same time, the sprayed water can be filtered and recycled to reduce the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more specifically and intuitively illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the structure proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the nozzle installation structure proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the water chamber provided by the utility model;

[0017] Figure 4 The utility model proposed Figure 2 Enlarged structural diagram at A in the middle.

[0018] In the figure: 1. frame; 2. roller; 3. transport tape; 4. guide seat; 5. water cavity; 6. water inlet pipe; 7. water outlet pipe; 8. support plate; 9. diversion pipe; 10. nozzle; 11. water pump; 12. water guide hose; 13. guide pipe; 14. branch pipe; 15. roller frame; 16. roller; 17. temperature sensor; 18. thermal conductive seat; 19. crossbeam; 20. guide groove; 21. filter plate; 22. filter screen; 23. controller. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-4, a belt conveyor drum cooling device, comprising a frame 1, a plurality of rollers 2 are installed on the top of the frame 1, a conveying belt 3 is installed above the rollers 2, a guide seat 4 is installed at the bottom of the inner side of the frame 1, a water cavity 5 is opened inside the guide seat 4, a water inlet pipe 6 and a water outlet pipe 7 are respectively arranged above the side and below the end of the guide seat 4, a plurality of support plates 8 are installed above the frame 1, both ends of the side of the support plate 8 are penetrated and installed with a shunt pipe 9, both ends of the shunt pipe 9 are connected with a nozzle 10 by threading, and the head of the nozzle 10 is in an inclined state, a plurality of water pumps 11 are installed on the top of the guide seat 4, the water inlet end of the water pump 11 is connected with the water cavity 5 through a water pipe, and a water guide hose 12 is installed at the water outlet end of the water pump 11, a guide pipe 13 is arranged below the support plate 8, both ends of the guide pipe 13 are connected with the two shunt pipes 9 on the support plate 8 through a branch pipe 14, and one end of the water guide hose 12 is connected with the guide pipe 13;

[0021] The technical solution adopted above draws water from the water chamber 5 through the water pump 11 and then sprays it out from the nozzle 10. The water sprayed by the nozzle 10 cools the surface of the roller assembly 2, thereby preventing the roller assembly 2 from aging and damage due to frictional overheating and extending its service life.

[0022] The roller assembly 2 includes roller frames 15 symmetrically arranged on both sides of the frame 1, a plurality of rollers 16 are installed between the ends of the two roller frames 15, a crossbeam 19 is installed between the two roller frames 15 and below the rollers 16, the support plate 8 is located below the crossbeam 19, a heat-conducting seat 18 is installed in the middle of the top of the crossbeam 19, the top of the heat-conducting seat 18 is an arc surface, and contacts with one of the rollers 16 through the arc surface, and a temperature sensor 17 is embedded on the side of the heat-conducting seat 18;

[0023] The technical solution adopted above is that the heat-conducting seat 18 contacts the middle roller 16, so that the heat generated by the roller 16 will be transferred to the heat-conducting seat, and then the temperature of the heat-conducting seat 18 is measured by the temperature sensor 17, thereby indirectly measuring the temperature of the roller 16. When the temperature is too high, it is cooled by spraying water.

[0024] A guide groove 20 is provided at the middle of the top of the guide seat 4, a filter plate 21 is provided at the top of the guide groove 20, and water filter ports connected to the water cavity 5 are provided on both sides of the guide groove 20, and a filter screen 22 is installed at the water filter port;

[0025] In the technical solution adopted above, the top of the guide seat 4 is located on both sides of the guide groove 20 and is an inclined surface. The guide groove 20 can receive water sprayed on the conveying tape 3 and falling on it. The filter plate 21 can isolate larger debris from entering the guide groove 20. The water entering the guide groove 20 will pass through the filter net 22 and re-enter the water cavity 5 to be collected, thereby saving water resources. Some sewage will also be discharged through the guide groove 20.

[0026] Support bars are fixedly connected to both sides of the inner wall of the guide groove 20, and the filter plate 21 is placed on the top of the support bars;

[0027] In the technical solution adopted above, if the conveying line is long, the filter plate 21 can be segmented, and the filter plate 21 is overlapped to facilitate its disassembly, assembly and cleaning.

[0028] A plurality of controllers 23 are installed on the side of the frame 1, a solenoid valve is installed on the water pipe at the input end of the water pump 11, the temperature sensor 17 is electrically connected to a comparator, the comparator is electrically connected to the controller 23, and the controller 23 is electrically connected to the water pump 11 and the solenoid valve respectively;

[0029] In the technical solution adopted above, the comparator includes a temperature receiver, a temperature comparator, a signal generating circuit and a signal transmitter. The temperature receiver is used to receive the temperature of the roller 16 measured by the temperature sensor 17. The temperature comparator will compare the preset comparison value with the measured temperature. When the measured temperature is greater than the preset value, the signal will be sent to the controller through the signal generating circuit and the signal transmitter. After receiving the signal, the controller will send a control signal to the solenoid valve and the water pump to start them and spray water through the nozzle 10 to cool the roller 16. The above can be further improved with reference to the existing technical control means.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A belt conveyor drum cooling device, comprising a frame (1), characterized in that: A plurality of roller assemblies (2) are installed at the top of the frame (1), a transport tape (3) is installed above the roller assemblies (2), a flow guide seat (4) is installed at the bottom of the inner side of the frame (1), a water cavity (5) is provided inside the flow guide seat (4), a water inlet pipe (6) and a water outlet pipe (7) are respectively provided above the side and below the end of the flow guide seat (4), a plurality of support plates (8) are installed above the frame (1), a shunt pipe (9) is installed through both ends of the side of the support plate (8), and threads are provided above both ends of the shunt pipe (9). A nozzle (10) is connected, and the nozzle (10) head is in an inclined state. A plurality of water pumps (11) are installed on the top of the flow guide seat (4). The water inlet end of the water pump (11) is connected to the water cavity (5) through a water pipe. The water outlet end of the water pump (11) is installed with a water guide hose (12). A flow guide pipe (13) is arranged below the support plate (8). Both ends of the flow guide pipe (13) are connected to two flow diversion pipes (9) on the support plate (8) through branch pipes (14). One end of the water guide hose (12) is connected to the flow guide pipe (13).

2. The belt conveyor drum cooling device according to claim 1, characterized in that: The roller assembly (2) comprises roller frames (15) symmetrically arranged on both sides of the frame (1), a plurality of rollers (16) are installed between the ends of the two roller frames (15), a crossbeam (19) is installed between the two roller frames (15) and below the rollers (16), a heat-conducting seat (18) is installed in the middle of the top end of the crossbeam (19), the top end of the heat-conducting seat (18) is an arc surface, and contacts one of the rollers (16) through the arc surface, and a temperature sensor (17) is embedded in the side of the heat-conducting seat (18).

3. The belt conveyor drum cooling device according to claim 1, characterized in that: A guide groove (20) is provided in the middle of the top of the guide seat (4), a filter plate (21) is provided at the top of the guide groove (20), water filter ports connected to the water cavity (5) are provided on both sides of the guide groove (20), and a filter screen (22) is installed at the water filter port.

4. The belt conveyor drum cooling device according to claim 3, characterized in that: Support bars are fixedly connected to both sides of the inner wall of the guide groove (20), and the filter plate (21) is mounted on the top of the support bar.

5. The belt conveyor drum cooling device according to claim 2, characterized in that: A plurality of controllers (23) are installed on the side of the frame (1); a solenoid valve is installed on the water pipe at the input end of the water pump (11); the temperature sensor (17) is electrically connected to a comparator; the comparator is electrically connected to the controller (23); and the controller (23) is electrically connected to the water pump (11) and the solenoid valve, respectively.