Mining intelligent variable-position tape winder

Abstract

The utility model relates to the technical field of variable-position tape winding, in particular to a mining intelligent variable-position tape winding machine. The technical problems that an existing tape winding machine is troublesome in actual use, a tape needs to be wound and unwound manually before use, and the tape needs to be wound and wound again after use, so that time and labor are consumed in use, and the working efficiency is reduced are solved. According to the technical scheme, the mining intelligent variable-position tape winding machine comprises a bottom frame assembly, a rotating assembly, an assembling assembly, a driving bearing assembly, a tape winding machine assembly and a tape guiding assembly. According to the utility model, the mining intelligent variable-position tape coiling machine is arranged, and the device is main equipment for collecting, feeding and conveying. The intelligent variable-position belt winding machine is composed of a motor pump set (externally connected with a power interface), a multi-way reversing valve, a belt drawing motor, a belt winding motor, a horizontal rotating device, a transverse rotating device, a pitching hydraulic cylinder, a belt drawing clamping hydraulic cylinder, a position sensor and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of variable position belt winding, in particular to an intelligent variable position belt winding machine for mining. Background Art

[0002] As an indispensable transportation equipment for coal transportation in the fully mechanized mining face, the belt conveyor is installed in the working face tunnel. As the fully mechanized mining progresses, the conveyor belt needs to be extended and retracted. When the conveyor belt stored in the belt storage bin is full or the surplus is insufficient, the conveyor belt in the belt storage bin needs to be increased or decreased. In this process, the conveyor belt needs to be retracted and released. The intelligent variable position belt reel is the main equipment for receiving and delivering the conveyor. The intelligent variable position belt reel is composed of an electric motor pump group (external power interface), a multi-way reversing valve, a belt extraction motor, a belt reeling motor, a horizontal rotation device, a lateral rotation device, a pitch hydraulic cylinder, a belt extraction clamping hydraulic cylinder, a position sensor, etc. Power is provided by a hydraulic power source, and the multi-way reversing valve controls each drive motor and hydraulic cylinder to complete the belt extraction and reeling, and complete the retraction and release of the conveyor belt. The existing belt reel needs to be manually wound and released before use, and after use, the belt needs to be wound and retracted again, which is more troublesome in actual use, time-consuming and labor-intensive, and has low work efficiency. Utility Model Content

[0003] In order to overcome the disadvantage that the existing tape winding machines are relatively troublesome in actual use, the tape needs to be manually wound and released before use, and the tape needs to be wound up again after use, which makes the use time-consuming and labor-intensive and reduces the work efficiency.

[0004] The technical solution of the utility model is: a kind of intelligent variable position tape reel for mining, including a chassis component, a rotating component, an assembly component, a driving bearing component, a tape reel assembly, and a tape guide component; a rotating component for rotating is provided at the upper end of the chassis component; the chassis component is a place for fixing. The rotating component is a power device for rotating. An assembly component for assembling is provided at the front end of the rotating component; the assembly component is a place for assembling. A driving bearing component for driving is provided at the front end of the assembly component; the driving bearing component is a power device for driving. A tape reel assembly for tape reeling is provided outside the driving bearing assembly; the tape reel assembly is a place for tape reeling. A tape guide component for guiding is provided at the front end of the tape reel assembly; the tape guide component is a place for guiding.

[0005] Preferably, a base frame assembly is provided for fixing and supporting the entire device at the same time; a rotating assembly is provided for rotation start; an assembly assembly is provided for fixed assembly; a driving bearing assembly is provided for power drive; a winding machine assembly is provided for winding the tape, which is the place for winding the tape; and a guiding tape assembly is provided for guiding the tape, which is the place for guiding the tape.

[0006] Preferably, the chassis assembly includes a support plate, a bottom frame and a lower plate; the bottom frame is provided at the lower end of the support plate; the lower plate is provided at the rear end of the bottom frame. The support plate supports, the bottom frame fixes, supports the whole, and the lower plate is connected and fixed.

[0007] Preferably, the rotating assembly includes a hollow rotating member, a rotating drive and a supporting frame; the upper end of the supporting plate is provided with a hollow rotating member; the rotating drive is provided on the hollow rotating member; the supporting frame is provided on the hollow rotating member. The hollow rotating member rotates through the rotating drive, and the supporting frame performs fixed support work on the whole.

[0008] Preferably, the assembly assembly includes an angle frame part and a horizontal angle cylinder body; the front end of the hollow rotating part is provided with an angle frame part; the lower end of the angle frame part is provided with a horizontal angle cylinder body. The angle frame part is fixedly connected, and the horizontal angle cylinder body performs a rotating hydraulic operation.

[0009] Preferably, the driving bearing assembly includes a U-shaped frame part, a roller group, a hydraulic motor 1 and a mandrel; the U-shaped frame part is arranged at the front end of the horizontal angle oil cylinder body; roller groups are arranged on both sides of the U-shaped frame part; a hydraulic motor 1 is arranged on one side of the roller group; and a mandrel is arranged between the roller groups. The U-shaped frame part is fixedly connected and supported, the roller group realizes rotational connection, the hydraulic motor 1 is convenient for rotational use, and the mandrel is convenient for rotational connection.

[0010] Preferably, the tape winding machine assembly comprises a tape winding machine body and a driving disk; the tape winding machine body is arranged outside the core shaft; the driving disk is arranged on one side of the tape winding machine body. The driving disk drives the tape winding machine body to perform tape winding operation.

[0011] Preferably, the guide belt assembly includes a square seat bearing, rollers, auxiliary wheels, a second hydraulic motor, a motor roller, a rectangular frame part and a steel frame; a square seat bearing is provided at the front end of the winding body; a roller is provided between the square seat bearings; an auxiliary wheel is provided on one side of the roller; a second hydraulic motor is provided on one side of the auxiliary wheel; a motor roller is provided on the second hydraulic motor; rectangular frame parts are provided on both sides of the square seat bearing; and a steel frame is provided at the lower end of the rectangular frame part. The square seat bearing supports the roller, the auxiliary wheel performs auxiliary rolling work, the second hydraulic motor is convenient for rotation adjustment, the motor roller realizes rolling, and the rectangular frame parts and the steel frame perform fixed support work.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up a mine-use intelligent variable position belt reel, the device is the main equipment for collecting and delivering. The intelligent variable position belt reel is composed of an electric motor pump group (external power interface), a multi-way reversing valve, a belt extraction motor, a belt reeling motor, a horizontal rotation device, a lateral rotation device, a pitch hydraulic cylinder, a belt extraction clamping hydraulic cylinder, a position sensor, etc. The hydraulic power source provides power, and the multi-way reversing valve controls each drive motor and hydraulic cylinder to complete the belt extraction and winding, and complete the retraction and release of the conveyor belt. An electric hydraulic unit or an external hydraulic power source is used. Hydraulic oil can be used as the medium, or emulsified oil can be used as the medium (using the hydraulic power source of the fully mechanized mining face). The horizontal rotation device can rotate ±90°, and the belt reel can be loaded and unloaded with the cooperation of the pitch hydraulic cylinder. The lateral rotation device can rotate ±90°, and the belt can be retracted and rolled at multiple angles with the cooperation of the belt extraction device and the pitch hydraulic cylinder. Through the cooperation of various parts, the applicability of the belt retraction and release in limited space is improved. The multi-way reversing valve is a manual mechanical type with automatic control and adopts a redundant design. It is easy to operate and improves positioning accuracy and reliability. It overcomes the shortcomings of the existing tape winding machine, which is troublesome in actual use. Before use, the tape needs to be manually wound and released, and after use, the tape needs to be wound again, which is time-consuming and labor-intensive, and reduces work efficiency.

[0014] 2. The belt is retracted and released by setting up the chassis assembly, rotating assembly, assembly assembly, drive bearing assembly and belt winding machine assembly. The support disk provides support, the bottom frame is fixed, the whole is supported, and the lower plate is connected and fixed. The hollow rotating part is rotated by rotation drive, and the support frame provides fixed support for the whole. The angle frame parts are fixedly connected, and the horizontal angle cylinder body performs hydraulic rotation. The U-shaped frame parts are fixedly connected and supported, the roller group realizes the rotation connection, the hydraulic motor 1 is convenient for rotation, and the core shaft is convenient for rotation connection. The drive disk drives the belt winding machine body to perform the belt winding work. After that, the belt guiding work is performed by setting up the belt guide assembly, the square seat bearing supports the roller, the auxiliary wheel performs auxiliary rolling work, the hydraulic motor 2 is convenient for rotation adjustment, the motor roller realizes rolling, the rectangular frame parts and the steel frame perform fixed support work, and the intelligent variable position belt winding work for mining is completed; BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The three-dimensional structure diagram of the intelligent variable position belt winding machine for mining of the utility model is shown;

[0016] Figure 2 The diagram shows a rotating assembly of a mining intelligent variable position belt winding machine of the utility model;

[0017] Figure 3 The diagram shows a guide belt assembly of a mine-used intelligent variable position belt winding machine of the utility model;

[0018] Figure 4 The schematic diagram of the driving bearing assembly of the intelligent variable position belt winding machine for mining of the utility model is shown;

[0019] Explanation of the reference numerals: 1. chassis assembly; 2. rotating assembly; 3. assembly assembly; 4. drive bearing assembly; 5. tape reel assembly; 6. tape guide assembly; 101. support plate; 102. bottom frame; 103. lower plate; 201. hollow rotating member; 202. rotation drive; 203. support frame; 301. angle frame part; 302. horizontal angle cylinder body; 401. U-shaped frame part; 402. roller group; 403. hydraulic motor one; 404. spindle; 501. tape reel body; 502. drive plate; 601. bearing with square seat; 602. roller; 603. auxiliary wheel; 604. hydraulic motor two; 605. motor roller; 606. rectangular frame part; 607. steel frame. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1 The utility model provides an embodiment: an intelligent variable position tape reel for mining, comprising a chassis component 1, a rotating component 2, an assembly component 3, a driving bearing component 4, a tape reel component 5, and a tape guide component 6; a rotating component 2 for rotation is arranged at the upper end of the chassis component 1; an assembly component 3 for assembly is arranged at the front end of the rotating component 2; a driving bearing component 4 for driving is arranged at the front end of the assembly component 3; a tape reel component 5 for tape reeling is arranged outside the driving bearing component 4; a tape guide component 6 for tape guide is arranged at the front end of the tape reel component 5.

[0022] See also Figure 2-4The utility model provides an embodiment: the base frame assembly 1 includes a support plate 101, a bottom frame 102 and a lower plate 103; the bottom frame 102 is provided at the lower end of the support plate 101; the lower plate 103 is provided at the rear end of the bottom frame 102. The support plate 101 supports, the bottom frame 102 is fixed, and the whole is supported, and the lower plate 103 is connected and fixed. The rotating assembly 2 includes a hollow rotating member 201, a rotating drive 202 and a supporting frame 203; the upper end of the support plate 101 is provided with a hollow rotating member 201; the rotating drive 202 is provided on the hollow rotating member 201; the supporting frame 203 is provided on the hollow rotating member 201. The hollow rotating member 201 rotates through the rotating drive 202, and the supporting frame 203 performs fixed support work on the whole. The assembly component 3 includes an angle frame part 301 and a horizontal angle cylinder body 302; the front end of the hollow rotating member 201 is provided with an angle frame part 301; the lower end of the angle frame part 301 is provided with a horizontal angle cylinder body 302. The angle frame part 301 is fixedly connected, and the horizontal angle cylinder body 302 performs hydraulic rotation. The driving bearing assembly 4 includes a U-shaped frame part 401, a roller group 402, a hydraulic motor 403 and a mandrel 404; the front end of the horizontal angle cylinder body 302 is provided with a U-shaped frame part 401; roller groups 402 are provided on both sides of the U-shaped frame part 401; a hydraulic motor 403 is provided on one side of the roller group 402; and a mandrel 404 is provided between the roller groups 402. The U-shaped frame part 401 is fixedly connected and supported, the roller group 402 realizes rotation connection, the hydraulic motor 403 is convenient for rotation use, and the mandrel 404 is convenient for rotation connection. The tape reel assembly 5 includes a tape reel body 501 and a drive disk 502; the tape reel body 501 is disposed outside the core shaft 404; the drive disk 502 is disposed on one side of the tape reel body 501. The drive disk 502 drives the tape reel body 501 to perform tape reeling. The tape guide assembly 6 includes a square seat bearing 601, a roller 602, an auxiliary wheel 603, a hydraulic motor 2 604, a motor roller 605, a rectangular frame part 606 and a steel frame 607; the front end of the tape reel body 501 is provided with a square seat bearing 601; rollers 602 are disposed between the square seat bearings 601; an auxiliary wheel 603 is disposed on one side of the roller 602; a hydraulic motor 2 604 is disposed on one side of the auxiliary wheel 603; a motor roller 605 is disposed on the hydraulic motor 2 604; rectangular frame parts 606 are disposed on both sides of the square seat bearing 601; and a steel frame 607 is disposed at the lower end of the rectangular frame part 606. The square seat bearing 601 supports the roller 602, the auxiliary wheel 603 performs auxiliary rolling work, the hydraulic motor 604 is convenient for rotation adjustment, the motor roller 605 realizes rolling, and the rectangular frame part 606 and the steel frame 607 perform fixed support work.

[0023] When working, the support plate 101 supports, the bottom frame 102 is fixed, the whole is supported, and the lower plate 103 is connected and fixed. The hollow rotating part 201 rotates by rotating the drive 202, and the support frame 203 fixes and supports the whole. The angle frame part 301 is fixedly connected, and the horizontal angle cylinder body 302 performs hydraulic rotation. The U-shaped frame part 401 is fixedly connected and supported, the roller group 402 realizes the rotation connection, the hydraulic motor 1 403 is convenient for rotation, and the core shaft 404 is convenient for rotation connection. The driving plate 502 drives the belt winding body 501 to wind the belt. The square seat bearing 601 supports the roller 602, the auxiliary wheel 603 performs auxiliary rolling work, the hydraulic motor 2 604 is convenient for rotation adjustment, the motor roller 605 realizes rolling, the rectangular frame part 606 and the steel frame 607 perform fixed support work to complete all the work.

[0024] Through the above steps, the base frame assembly 1, the rotating assembly 2, the assembly assembly 3, the driving bearing assembly 4 and the tape reel assembly 5 are set to carry out the tape reeling and unreeling work, the support disk 101 is supported, the bottom frame 102 is fixed to support the whole, and the lower plate 103 is connected and fixed. The hollow rotating part 201 rotates by rotating the drive 202, and the support frame 203 performs fixed support work on the whole. The angle frame part 301 is fixedly connected, and the horizontal angle cylinder body 302 performs hydraulic rotation work. The U-shaped frame part 401 is fixedly connected and supported, the roller group 402 realizes the rotation connection, the hydraulic motor 403 is convenient for rotation, and the core shaft 404 is convenient for rotation connection. The driving disk 502 drives the tape reel body 501 to reel the tape. After that, the belt guide assembly 6 is set to guide the belt, the square seat bearing 601 supports the roller 602, the auxiliary wheel 603 performs auxiliary rolling work, the hydraulic motor 2 604 is convenient for rotation adjustment, the motor roller 605 realizes rolling, the rectangular frame part 606 and the steel frame 607 perform fixed support work, and the intelligent variable position belt winding work for mining is completed. The device adopts an electric hydraulic unit or an external hydraulic power source. Hydraulic oil can be used as the medium or emulsified oil can be used as the medium (using the hydraulic power source of the fully mechanized mining face). The horizontal rotating device can rotate ±90°, and the belt roll can be loaded and unloaded with the cooperation of the pitch hydraulic cylinder. The lateral rotating device can rotate ±90°, and the belt can be withdrawn and rolled at multiple angles with the cooperation of the belt drawing device and the pitch hydraulic cylinder. Through the cooperation of various parts, the applicability of the belt retracting and releasing in a limited space is improved. The multi-way reversing valve is a manual mechanical plus automatic control, and adopts a redundant design. While facilitating operation, it improves positioning accuracy and reliability.

[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An intelligent variable position belt winding machine for mining, comprising a base frame assembly (1); characterized in that: The invention also comprises a rotating assembly (2), an assembly assembly (3), a driving bearing assembly (4), a tape reel assembly (5), and a tape guide assembly (6); the upper end of the base frame assembly (1) is provided with a rotating assembly (2) for rotating; the front end of the rotating assembly (2) is provided with an assembly assembly (3) for assembling; the front end of the assembly assembly (3) is provided with a driving bearing assembly (4) for driving; the outside of the driving bearing assembly (4) is provided with a tape reel assembly (5) for tape reeling; the front end of the tape reel assembly (5) is provided with a tape guide assembly (6) for tape guiding.

2. The intelligent variable position belt winding machine for mining according to claim 1 is characterized in that: The base frame assembly (1) comprises a support plate (101), a bottom frame (102) and a lower plate (103); the bottom frame (102) is arranged at the lower end of the support plate (101); and the lower plate (103) is arranged at the rear end of the bottom frame (102).

3. The intelligent variable position belt winding machine for mining according to claim 2 is characterized in that: The rotating assembly (2) comprises a hollow rotating member (201), a rotating drive (202) and a supporting frame (203); the upper end of the supporting plate (101) is provided with the hollow rotating member (201); the rotating drive (202) is provided on the hollow rotating member (201); and the supporting frame (203) is provided on the hollow rotating member (201).

4. The intelligent variable position belt winding machine for mining according to claim 3 is characterized in that: The assembly component (3) comprises an angle frame part (301) and a horizontal angle oil cylinder body (302); the front end of the hollow rotating part (201) is provided with the angle frame part (301); the lower end of the angle frame part (301) is provided with the horizontal angle oil cylinder body (302).

5. The intelligent variable position belt winding machine for mining according to claim 4 is characterized in that: The driving bearing assembly (4) comprises a U-shaped frame part (401), a roller group (402), a hydraulic motor one (403) and a core shaft (404); the front end of the horizontal angle oil cylinder body (302) is provided with the U-shaped frame part (401); the roller groups (402) are provided on both sides of the U-shaped frame part (401); the hydraulic motor one (403) is provided on one side of the roller group (402); and the core shaft (404) is provided between the roller groups (402).

6. The intelligent variable position belt winding machine for mining according to claim 5 is characterized in that: The tape reel assembly (5) comprises a tape reel body (501) and a drive disk (502); the tape reel body (501) is arranged outside the core shaft (404); and the drive disk (502) is arranged on one side of the tape reel body (501).

7. The intelligent variable position belt winding machine for mining according to claim 6 is characterized in that: The guide belt assembly (6) comprises a square seat bearing (601), a roller (602), an auxiliary wheel (603), a second hydraulic motor (604), a motor roller (605), a rectangular frame part (606) and a steel frame (607); the front end of the belt winding body (501) is provided with a square seat bearing (601); the roller (602) is provided between the square seat bearings (601); the auxiliary wheel (603) is provided on one side of the roller (602); the second hydraulic motor (604) is provided on one side of the auxiliary wheel (603); the motor roller (605) is provided on the second hydraulic motor (604); the rectangular frame parts (606) are provided on both sides of the square seat bearing (601); and the steel frame (607) is provided at the lower end of the rectangular frame part (606).

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