Overflow device of glass kiln and glass kiln
By using limit blocks, slots, temperature equalization plates, partitions and cooling pipes in the overflow device of the glass kiln, the problem of easy disengagement of the baffle at the end of the overflow tank is solved, and stronger connection stability and higher production efficiency are achieved.
Patent Information
- Application Number
- CN202420413605.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-04
AI Technical Summary
In the overflow device of existing glass kilns, the baffle at the end of the overflow tank is prone to disengage due to thermal expansion and glass liquid impact, resulting in gap formation and affecting production.
The limiting block is used to connect the second baffle and the overflow groove, and the connection between the limiting block and the baffle and the diversion plate is realized through the first and second casing grooves. The temperature uniform plate and the partition plate are used to protect the baffle, and the cooling pipe reduces the thermal expansion of the overflow groove.
It effectively avoids the gap formed by the disengagement of the baffle and the overflow groove, improves the connection strength, ensures the normal overflow of the glass liquid, and extends the service life of the equipment.
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Figure CN222631275U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of glass processing equipment, and in particular to an overflow device of a glass furnace and a glass furnace. Background Art
[0002] Overflow down-drawing is a kind of substrate glass production technology. The glass liquid flows from the front end of the overflow trough to the end of the overflow trough, overflows at the top of the overflow trough, flows down from the outer surfaces of both sides of the overflow trough, and converges at the bottom of the trough. Under the traction of the cooling clamping mechanism at both ends, the glass liquid then enters the substrate glass forming area. During the overflow process of the glass liquid, in order to prevent the glass liquid from overflowing from both ends of the overflow trough in the length direction, baffles are set at both ends of the overflow trough in the length direction.
[0003] The prior art proposes a metal structure ultra-thin flat glass overflow former (CN 105330132A), comprising a seat, a first baffle plate at one end of the seat, a second baffle plate at the other end, a glass liquid injection port at the second baffle plate, an overflow groove at the top of the seat, the overflow groove and the glass liquid injection port are interconnected, two mutually symmetrical guide surfaces are arranged on the lower side of the seat, the lower ends of the two guide surfaces intersect and form a forming edge, and the seat and the guide surface are an integrated structure made of heat-resistant metal. The invention has the beneficial effects of simple structure, stable and reliable, not only improving the processing accuracy of the former, making the thickness of the overflow-formed glass plate uniform, but also accelerating the efficiency of overflow forming, shortening the production cycle of flat glass, and extending the service life of the seat.
[0004] Although the first baffle and the second baffle of the prior art prevent the glass liquid from overflowing from both ends of the overflow trough in the length direction, the overflow trough will expand due to the high temperature of the glass liquid. In particular, the baffle at the end of the overflow trough will also be impacted by the flow of the glass liquid, which can easily cause the baffle at the end of the overflow trough to separate from the overflow trough, resulting in a gap between the baffle at the end and the overflow trough, causing the glass liquid to overflow from the gap and affect normal production. Based on this, how to prevent the baffle at the end of the overflow trough from separating from the overflow trough to form a gap is a problem that technicians in this field need to consider. Utility Model Content
[0005] A technical problem to be solved by the present disclosure is how to prevent the baffle at the end of the overflow trough from being separated from the overflow trough and forming a gap in the overflow device of the glass furnace mentioned above.
[0006] To solve the above technical problems, the embodiment of the present disclosure provides an overflow device for a glass kiln, comprising: an overflow trough, the overflow trough comprising a front end and an end opposite to the front end; a first baffle, the first baffle is arranged on the front end to prevent the glass liquid from overflowing from the front end, an injection pipe is connected to the first baffle, and the injection pipe has an injection port located at its end for injecting the glass liquid into the overflow trough; a second baffle, the second baffle is arranged on the end to prevent the glass liquid from overflowing from the end; a limit block, one end of the limit block is connected to the top of the second baffle, and the other end is connected to the overflow trough to strengthen the connection strength between the second baffle and the end.
[0007] In some embodiments, the overflow device further includes a diverter plate, which is disposed in the overflow trough near the end thereof for diverting the molten glass to both sides of the overflow trough, and the other end of the limit block is connected to the diverter plate.
[0008] In some embodiments, a first slot is provided on one end of the limit block, and a second slot is provided on the other end. The top end of the second baffle is disposed in the first slot, and the diverter plate is clamped in the second slot.
[0009] In some embodiments, the overflow device further includes a temperature balancing plate, which is disposed on the end and has a certain distance from the second baffle plate to block the bulge generated by the second baffle plate to prevent the bulge from rupturing.
[0010] In some embodiments, a partition is disposed on a side of the temperature homogenizing plate close to the second baffle plate to prevent the temperature homogenizing plate from contacting the second baffle plate.
[0011] In some embodiments, the overflow device further includes a connecting plate, one end of which is connected to the side wall of the second baffle, and the other end of which is connected to the outer wall of the overflow trough, and the top of the connecting plate is connected to the limiting block.
[0012] In some embodiments, the depth of the overflow groove gradually decreases from the front end to the rear end.
[0013] In some embodiments, a cooling pipe is disposed in the side wall of the overflow tank to cool the overflow tank.
[0014] In some embodiments, the cooling pipe comprises a plurality of cooling pipes, and the plurality of cooling pipes are evenly distributed in the side wall of the overflow tank.
[0015] On the other hand, the embodiment of the present disclosure also provides a glass furnace, including the overflow device of the glass furnace mentioned above.
[0016] According to the above technical scheme, the present disclosure provides an overflow device and a glass kiln for a glass kiln, wherein the overflow device strengthens the connection strength between the second baffle and the end of the overflow trough through a limit block, thereby avoiding the problem of the second baffle being separated from the end of the overflow trough and causing a gap due to thermal expansion of the overflow trough and impact of the glass liquid; the connection between the limit block and the second baffle and the diverter plate is achieved through the first card slot and the second card slot; the second baffle is protected by the temperature equalizing plate and the partition; and the thermal expansion of the overflow trough is reduced by the cooling pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 is a schematic diagram of an overflow device according to an embodiment of the present disclosure;
[0019] Figure 2 is a side view of an overflow device according to an embodiment of the present disclosure;
[0020] Figure 3 is a schematic diagram of a bulging state of an embodiment of the present disclosure;
[0021] Figure 4 is a partial schematic diagram of an overflow device according to an embodiment of the present disclosure;
[0022] Figure 5 It is a schematic diagram of a limit block according to an embodiment of the present disclosure.
[0023] Description of reference numerals:
[0024] 1. Overflow trough; 2. Front end; 3. End; 4. First baffle; 5. Second baffle; 6. Inlet; 7. Limit block; 8. Diverter plate; 9. First slot; 10. Second slot; 11. Temperature equalizing plate; 12. Belly; 13. Partition plate; 14. Bolt hole. DETAILED DESCRIPTION
[0025] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
[0026] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0027] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0028] In addition, the words "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0029] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0030] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.
[0031] The technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but in appropriate cases, the technologies, methods and equipment should be regarded as part of the specification. As mentioned in the above background technology, in the overflow process of glass liquid, in order to prevent the glass liquid from overflowing from the two ends of the overflow trough in the length direction, baffles are set at the two ends of the overflow trough in the length direction. However, due to the high temperature of the glass liquid, the overflow trough will produce thermal expansion, especially, the baffle at the end of the overflow trough will also be impacted by the flow of glass liquid, which can easily cause the baffle at the end of the overflow trough to separate from the overflow trough, so that a gap is generated between the baffle at the end and the overflow trough, causing the glass liquid to overflow from the gap and affect normal production. Based on this, the inventors of the present application provide an overflow device and a glass kiln for a glass kiln in one or more embodiments. The overflow device of the glass kiln strengthens the connection strength between the second baffle and the end of the overflow trough through a limit block, avoiding the problem of the second baffle separating from the end of the overflow trough and generating a gap. It is believed that it can solve one or more problems in the prior art.
[0032] In view of the above-mentioned technical problems, the utility model provides an overflow device for a glass kiln, such as Figure 1 and Figure 2 As shown, it includes: an overflow trough 1, the overflow trough 1 includes a front end 2 and an end 3 opposite to the front end 2; a first baffle 4, the first baffle 4 is arranged on the front end 2 to prevent the glass liquid from overflowing from the front end 2, and the first baffle 4 is connected to an injection pipe, and the injection pipe has an injection port 6 located at its end for injecting the glass liquid into the overflow trough 1; a second baffle 5, the second baffle 5 is arranged on the end 3 to prevent the glass liquid from overflowing from the end 3; a limit block 7, one end of the limit block 7 is connected to the top of the second baffle 5, and the other end is connected to the overflow trough 1 to strengthen the connection strength between the second baffle 5 and the end 3.
[0033] Specifically, the glass liquid is injected into the overflow trough 1 from the injection port 6, and flows from the front end 2 of the overflow trough 1 to the end 3 of the overflow trough 1. When the glass liquid fills the overflow trough 1, due to the blocking of the glass liquid by the first baffle 4 and the second baffle 5, the glass liquid will overflow the overflow trough 1 from both sides in the width direction of the overflow trough 1, flow through the outer wall of the overflow trough 1, and merge at the bottom of the outer side of the overflow to form a glass plate. Further, the height of the upper surface of the first baffle 4 and the second baffle 5 is higher than the height of the upper surface of the overflow trough 1. Specifically, the first baffle 4 can be connected to the front end 2 of the overflow trough 1 by welding, and the second baffle 5 can also be connected to the end 3 of the overflow trough 1 by welding. At the same time, the connection strength between the second baffle 5 and the end 3 of the overflow trough 1 is further strengthened by the stop block 7, avoiding the problem of the second baffle 5 and the end 3 of the overflow trough 1 being separated and forming a gap due to the thermal expansion of the overflow trough 1 and the impact of the glass melt. Further, the stop block 7 should have a certain tensile strength and tearing strength.
[0034] Compared with the prior art, the overflow device of a glass kiln in the present application strengthens the connection strength between the second baffle plate 5 and the end 3 of the overflow trough 1 by means of a limit block 7, thereby avoiding the problem of the second baffle plate 5 being separated from the end 3 of the overflow trough 1 and causing a gap due to thermal expansion of the overflow trough 1 and impact of the glass liquid.
[0035] In some embodiments, Figure 1 and Figure 2 As shown, the overflow device further includes a diverter plate 8, which is disposed in the overflow trough 1 near the end 3 to divert the glass liquid to both sides of the overflow trough 1, and the other end of the limit block 7 is connected to the diverter plate 8. The diverter plate 8 can divert the glass liquid to both sides of the overflow trough 1, and the diverter plate 8 facilitates the connection between the limit block 7 and the overflow trough 1.
[0036] In some embodiments, Figure 5 As shown, a first slot 9 is provided on one end of the limit block 7, and a second slot 10 is provided on the other end. The top end of the second baffle 5 is arranged in the first slot 9, and the diverter plate 8 is clamped in the second slot 10. The connection between the limit block 7 and the second baffle 5, and between the limit block 7 and the diverter plate 8 is realized through the first slot 9 and the second slot 10. Specifically, after the diverter plate 8 is clamped in the second slot 10, the limit block 7 can be fixed on the diverter plate 8 by passing a bolt through a bolt hole 14 provided on the top wall of the second slot 10.
[0037] In some embodiments, Figure 1-Figure 4 As shown, the overflow device also includes a temperature-averaging plate 11, which is arranged on the end 3 and has a certain distance from the second baffle 5, so as to form a barrier to the bulge 12 generated by the second baffle 5 to prevent the bulge 12 from rupturing. The temperature-averaging plate 11 is closer to the outside of the overflow device than the second baffle 5. When the second baffle 5 generates a bulge 12 under high temperature, the temperature-averaging plate 11 blocks and protects the second baffle 5 in a bulging state, thereby preventing the second baffle 5 from further swelling and rupture. Furthermore, the temperature-averaging plate 11 and the overflow trough 1 must have sufficient connection strength, and the temperature-averaging plate 11 itself must have sufficient strength and rigidity to resist the lateral thrust of the bulge 12 of the second baffle 5 on the temperature-averaging plate 11.
[0038] In some embodiments, Figure 4 As shown, a partition 13 is provided on one side of the temperature averaging plate 11 close to the second baffle plate 5 to prevent the temperature averaging plate 11 from contacting the second baffle plate 5. Specifically, the partition 13 is made of a material that does not react with the second baffle plate 5 and the temperature averaging plate 11, and under high temperature conditions, the bulge 12 of the second baffle plate 5 is prevented from directly contacting the temperature averaging plate 11 to corrode the second baffle plate 5, thereby causing leakage on the second baffle plate 5.
[0039] In some embodiments, the overflow device further includes a connecting plate (not shown in the figure), one end of the connecting plate is connected to the side wall of the second baffle 5, the other end is connected to the outer wall of the overflow tank 1, and the top of the connecting plate is connected to the limit block 7. The connection strength between the second baffle 5 and the overflow tank 1 is further strengthened by the connecting plate.
[0040] In some embodiments, the depth of the overflow trough 1 gradually decreases from the front end 2 to the end 3. By gradually reducing the depth of the trough, it is ensured that the glass liquid flows from the front end 2 to the end 3, so that the glass also overflows from both sides of the overflow trough 1 in the width direction to form a glass plate.
[0041] In some embodiments, a cooling pipe (not shown in the figure) is provided in the side wall of the overflow tank 1 to cool the overflow tank 1. The cooling pipe can cool the overflow tank 1, thereby reducing the thermal expansion of the overflow tank 1, thereby reducing the risk of a gap between the second baffle 5 and the overflow tank 1.
[0042] In some embodiments, the cooling pipe includes a plurality of cooling pipes, and the plurality of cooling pipes are evenly distributed in the side wall of the overflow tank 1. The cooling effect of the overflow tank 1 is further improved by the plurality of cooling pipes.
[0043] In addition, the utility model also provides a glass kiln, comprising the overflow device of the glass kiln mentioned above.
[0044] In summary, compared with the prior art, the present disclosure provides an overflow device and a glass kiln for a glass kiln, wherein the overflow device strengthens the connection strength between the second baffle plate 5 and the end 3 of the overflow trough 1 through the limit block 7, thereby avoiding the problem of the second baffle plate 5 being separated from the end 3 of the overflow trough 1 and causing a gap due to thermal expansion of the overflow trough 1 and impact of the glass liquid; the connection between the limit block 7 and the second baffle plate 5 and the diverter plate 8 is achieved through the first card slot 9 and the second card slot 10; the second baffle plate 5 is protected by the temperature equalizing plate 11 and the partition 13; and the thermal expansion of the overflow trough 1 is reduced by the cooling pipe.
[0045] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0046] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.
Claims
1. An overflow device for a glass furnace, characterized in that: include: An overflow trough (1), the overflow trough (1) comprising a front end (2) and an end (3) opposite to the front end (2); a first baffle (4), the first baffle (4) being arranged on the front end (2) to prevent the glass liquid from overflowing from the front end (2), the first baffle (4) being connected to an injection pipe, the injection pipe having an injection port (6) at an end thereof for injecting the glass liquid into the overflow tank (1); a second baffle (5), the second baffle (5) being arranged on the end (3) to prevent the glass liquid from overflowing from the end (3); and A limit block (7), one end of which is connected to the top of the second baffle (5), and the other end of which is connected to the overflow trough (1) to strengthen the connection strength between the second baffle (5) and the end (3).
2. The overflow device of the glass furnace according to claim 1, characterized in that: The overflow device also includes a diverter plate (8), which is arranged in the overflow trough (1) at a position close to the end (3) to divert the glass liquid to the two sides of the overflow trough (1), and the other end of the limit block (7) is connected to the diverter plate (8).
3. The overflow device of the glass furnace according to claim 2, characterized in that: A first slot (9) is provided on one end of the limit block (7), and a second slot (10) is provided on the other end; the top end of the second baffle (5) is arranged in the first slot (9), and the diverter plate (8) is snap-connected in the second slot (10).
4. The overflow device of the glass furnace according to claim 1, characterized in that: The overflow device also includes a temperature balancing plate (11), which is arranged on the end (3) and has a certain distance from the second baffle (5) to block the bulge (12) generated by the second baffle (5) to prevent the bulge (12) from rupturing.
5. The overflow device of the glass furnace according to claim 4, characterized in that: A partition plate (13) is provided on a side of the temperature averaging plate (11) close to the second baffle plate (5) to prevent the temperature averaging plate (11) from contacting the second baffle plate (5).
6. The overflow device of the glass furnace according to claim 1, characterized in that: The overflow device also includes a connecting plate, one end of which is connected to the side wall of the second baffle (5), the other end of which is connected to the outer wall of the overflow trough (1), and the top of which is connected to the limit block (7).
7. The overflow device of the glass furnace according to claim 1, characterized in that: The depth of the overflow groove (1) gradually decreases from the front end (2) to the rear end (3).
8. The overflow device of the glass furnace according to claim 1, characterized in that: A cooling pipe is arranged inside the side wall of the overflow trough (1) for cooling the overflow trough (1).
9. The overflow device of the glass furnace according to claim 8, characterized in that: The cooling pipes include a plurality of cooling pipes, and the plurality of cooling pipes are evenly distributed in the side wall of the overflow tank (1).
10. A glass furnace, characterized in that: An overflow device for a glass furnace comprising the overflow device according to any one of claims 1 to 9.
Citation Information
Patent Citations
Ultrathin flat glass overflowing former of metal structure
CN105330132A