Weaving device for producing braided layer of light pipe

By designing a production braid for light pipe braiding layer, the textile strip layer is wound to the surface of the pipe by rotating device, the problem of poor gap and connection stability between the braided layer and the pipe is solved, and the precision connection and stability of the braided layer is improved.

CN222631732UActive Publication Date: 2025-03-18杭州联辰实业有限公司
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Patent Information

Application Number
CN202420856187.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-18
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

现有编织层在管道外部安装时,容易出现间隙,且连接处稳定性差,容易断裂。

Method used

A light pipe braided layer production braider is designed, including mounting base plate, braided ring and support disc. The support disc and braided ring are driven to rotate in reverse through the rotating device, gradually wrapping the textile strip layer to the pipe surface, realizing the precision connection of the braided layer.

Benefits of technology

It effectively solves the gap problem between the braided layer and the pipe, improves the stability and connection strength of the braided layer, and extends the service life of the pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a light pipe braid production knitter which comprises an installation bottom plate, a braiding ring and a supporting disc, a supporting base is fixedly arranged on the upper end face of the installation bottom plate, a power groove with an upward opening is formed in the supporting base, a circular ring-shaped guider is fixedly arranged in the power groove, and the circular ring-shaped guider is arranged in the supporting base. The supporting disc is rotationally arranged in the guider, the supporting disc is in a circular ring shape, a plurality of fixing grooves are formed in the supporting disc, every two fixing grooves form a group, the fixing grooves are annularly arranged, and winding bases are fixedly arranged in the fixing grooves. According to the scheme, the rotating device in the supporting base is started to drive the supporting disc and the weaving ring to rotate reversely, the weaving ring is matched to rotate to gradually wind a spinning strip layer to the surface of the pipeline, the effect of winding and weaving the weaving layer on the surface of the light pipe is achieved, and the effect of precisely connecting the weaving layer to the surface of the light pipe is further achieved; and the subsequent production and output effect of the braided layer light pipe is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of light tube production, in particular to a light tube braiding layer production braiding machine. Background Art

[0002] The braided layer on the outer end of the pipe is usually called the pipe protective layer or reinforcement layer. The braided layer significantly improves the pipe's compression, tension and impact resistance through its structural characteristics, making the pipe more durable and stable.

[0003] At the same time, adding a braided layer to the outside of the pipe can effectively prevent damage to the pipe caused by sharp objects, heavy objects or misoperation during construction. The braided layer can reduce the direct contact between the pipe and the external environment, reduce friction and wear, and thus extend the service life of the pipe. The braided layer usually has a certain flexibility and elasticity, which makes the PVC pipe more flexible during installation and can adapt to different construction environments and installation requirements.

[0004] The existing braided layer is generally customized according to the specifications of the pipe, and then installed on the outside of the pipe through sleeve installation. This often results in a gap between the braided layer and the pipe. If the braided layer is connected to the outer layer of the pipe in the form of cloth packaging, first of all, due to the limited length of the cloth, if the pipe is long, it is necessary to use multiple sections of braided layers for sleeve installation and then connect the braided layers. This results in the braided layer connection being easy to break and having poor stability. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a braiding machine for producing a light tube braided layer, which solves the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a light tube braided layer production braiding device, including a mounting base, a braiding ring and a supporting disc, a supporting base is fixedly provided on the upper end surface of the mounting base, a power groove opening upward is provided in the supporting base, a circular guide is fixedly provided in the power groove, the supporting disc is rotatably arranged in the guide, the supporting disc is in a circular shape, a plurality of fixed grooves are provided in the supporting disc, the fixed grooves are grouped in pairs and arranged in a ring, a winding base is fixedly provided in the fixed groove, a supporting base is provided on one side of the mounting base, support rods are fixedly provided on the end surfaces of both sides of the supporting base, the support rods on both sides are symmetrically positioned, a braiding frame is fixedly provided on the top of the support rod, and the braiding ring is rotatably arranged between the braiding frames on both sides.

[0009] Preferably, a connecting rod is fixedly provided on one end surface of the braiding frame, and an arc-shaped guide plate is installed between the connecting rods on both sides, and the arc-shaped guide plate is in the shape of a circular arc sector with the inner arc surface facing upward.

[0010] Preferably, a support frame with a horizontal frame is provided on one side of the installation base plate away from the support base plate, and a plurality of support cavities with openings passing through are provided on both sides of the support frame, and the support cavities are arranged in a matrix.

[0011] Preferably, a plurality of yarn wheels are rotatably provided in the support cavity and at the top end of the support frame, and the yarn wheels are arranged in a matrix.

[0012] Preferably, a plurality of weaving devices are fixedly provided on the end surface of the weaving ring close to the guide, and the weaving devices are arranged in a circular shape.

[0013] Preferably, a winding rod is fixedly provided on one end surface of the winding base, and a power gear is rotatably provided on one end surface of the winding base.

[0014] Preferably, a guide rod is rotatably provided in the fixing groove, and the guide rod is meshingly connected with the outer end surface of the power gear.

[0015] Preferably, a sealing plate is rotatably connected to the top end of the winding rod, and the sealing plate is fixedly connected to the top end of the guide rod.

[0016] (III) Beneficial effects

[0017] The utility model provides a braiding machine for producing a light tube braided layer, which has the following beneficial effects:

[0018] 1. The rotation device in the support base of this scheme is started to drive the support disc and the braiding ring to rotate in the opposite direction, and cooperate with the rotation of the braiding ring to gradually wrap the textile strip layer onto the pipe surface, and achieve the effect of winding and weaving the braided layer on the surface of the light pipe, and further play the effect of precisely connecting the braided layer to the surface of the light pipe, thereby facilitating the subsequent braided layer light pipe production output effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 3 This is a front view structural schematic diagram of the utility model;

[0022] Figure 4 It is a side view structural schematic diagram of the utility model;

[0023] Figure 5For this utility model Figure 1 Schematic diagram of the enlarged structure of the middle supporting disc component.

[0024] In the figure: 101, mounting base; 102, power slot; 103, support base; 104, support rod; 105, support base; 106, arc guide plate; 107, weaving frame; 108, weaving ring; 109, winding base; 110, supporting disc; 111, guide; 112, yarn wheel; 113, supporting cavity; 114, supporting frame; 115, weaving device; 116, fixing slot; 117, power gear; 118, guide rod; 119, winding rod; 120, closing plate; 121, connecting support rod. DETAILED DESCRIPTION

[0025] The utility model embodiment provides a light tube braided layer production braiding machine, such as Figure 1-5 As shown, it includes a mounting base 101, a weaving ring 108 and a supporting disc 110. A supporting base 103 is fixedly arranged on the upper end surface of the mounting base 101. A power groove 102 opening upward is arranged in the supporting base 103. A circular guide 111 is fixedly arranged in the power groove 102. The supporting disc 110 is rotatably arranged in the guide 111. The supporting disc 110 is in a circular shape. A plurality of fixed grooves 116 are arranged in groups of two and in a ring. A winding base 109 is fixedly arranged in the fixed grooves 116. A supporting base 105 is arranged on one side of the mounting base 101. Support rods 104 are fixedly arranged on both side end surfaces of the supporting base 105. The support rods 104 on both sides are symmetrically positioned. A weaving frame 107 is fixedly arranged on the top of the support rod 104. The weaving ring 108 is rotatably arranged between the weaving frames 107 on both sides.

[0026] It should be further explained that a rotating device is fixedly provided inside the support base 103 , and the rotating device can drive the support disc 110 to rotate.

[0027] Furthermore, a connecting rod 121 is fixedly provided on one end surface of the braiding frame 107, and an arc-shaped guide plate 106 is installed between the connecting rods 121 on both sides. The arc-shaped guide plate 106 is in the shape of a circular arc sector with the inner arc surface facing upward.

[0028] It is worth noting that a driving device is provided inside the braiding frame 107 , and the driving device can drive the braiding ring 108 to rotate.

[0029] Furthermore, a horizontal support frame 114 is provided on one side of the installation base plate 101 away from the support base plate 105 , and a plurality of support cavities 113 with openings passing through are provided on both sides of the support frame 114 , and the support cavities 113 are arranged in a matrix.

[0030] Furthermore, a plurality of yarn wheels 112 are rotatably disposed in the support cavity 113 and at the top of the support frame 114 , and the yarn wheels 112 are arranged in a matrix.

[0031] Furthermore, a plurality of braiding devices 115 are fixedly provided on the end surface of the braiding ring 108 close to the guide 111, and the braiding devices 115 are arranged in a circular shape.

[0032] It should be further explained that the braider 115 is a yarn braider.

[0033] Furthermore, a winding rod 119 is fixedly provided on one end surface of the winding base 109 , and a power gear 117 is rotatably provided on one end surface of the winding base 109 .

[0034] Furthermore, a guide rod 118 is rotatably provided in the fixing groove 116 , and the guide rod 118 is meshedly connected with the outer end surface of the power gear 117 .

[0035] It should be further explained that a power device is provided inside the winding base 109 , and the power device can drive the power gear 117 to rotate.

[0036] Furthermore, a sealing plate 120 is rotatably connected to the top of the winding rod 119 , and the sealing plate 120 is fixedly connected to the top of the guide rod 118 .

[0037] It is worth noting that the braided layer is usually made of polyester fiber, nylon or other high-strength synthetic materials, which have good wear resistance, corrosion resistance and tensile resistance, and can effectively protect the pipe from the impact of the external environment.

[0038] When using this solution, first, an installation location is opened in the workshop, and the installation base plate 101 is installed at the installation location, and the support frame 114 is erected to the outside of the installation base plate 101, and then the yarn wheel 112 wrapped with textile thread is installed to the corresponding position in the support cavity 113, and the textile yarn is connected to the corresponding outer end faces of the winding rod 119 respectively, and then the power device in the fixed groove 116 drives the power gear 117 to rotate, and the power gear 117 rotates to drive the guide rod 118 to rotate with the winding rod 119 as the rotation center, and the guide rod 118 contacts one end of the textile yarn and pulls the textile yarn to wind around the outer end face of the winding rod 119. When the winding rod 119 is wound to a certain length to the outer end face of the winding rod 119, the staff will then move several yarns to the input port of the weaving machine 115, and weave the yarn into a thicker textile strip layer through the operation of the weaving machine 115.

[0039] At the same time, the manufactured pipes are output to the inside of the support disc 110, and are placed on the inner arc surface of the arc guide plate 106 to play a supporting role. As the subsequent pipes are produced and continuously output toward the output position, the driving device provided in the weaving frame 107 drives the weaving ring 108 to rotate, thereby driving the weaving devices 115 on each side to rotate, thereby driving the textile strip layer to be wound in one direction to the output pipe surface.

[0040] At the same time, the start of the rotating device in the support base 103 can drive the support disc 110 and the braiding ring 108 to rotate in the opposite direction, and cooperate with the rotation of the braiding ring 108 to gradually wrap the textile strip layer around the pipe surface, and achieve the effect of winding and weaving the braided layer on the surface of the light pipe, and further play the effect of precisely connecting the braided layer to the surface of the light pipe, thereby facilitating the subsequent braided layer light pipe production output effect.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A braiding machine for producing a light tube braided layer, characterized in that: The invention comprises a mounting base (101), a braiding ring (108) and a supporting disc (110); a supporting base (103) is fixedly provided on the upper end surface of the mounting base (101); a power groove (102) opening upward is provided in the supporting base (103); a circular guide (111) is fixedly provided in the power groove (102); the supporting disc (110) is rotatably arranged in the guide (111); and a plurality of fixing grooves (116) are provided in the supporting disc (110). The fixing grooves (116) are arranged in groups of two and in a ring shape. A winding base (109) is fixedly provided in the fixing groove (116). A supporting base (105) is provided on one side of the mounting base plate (101). Support rods (104) are fixedly provided on both side end surfaces of the supporting base plate (105). The support rods (104) on both sides are symmetrically positioned. A braiding frame (107) is fixedly provided on the top of the support rod (104). The braiding ring (108) is rotatably provided between the braiding frames (107) on both sides.

2. A braiding machine for producing a light tube braided layer according to claim 1, characterized in that: A connecting rod (121) is fixedly provided on one end surface of the braiding frame (107), and an arc-shaped guide plate (106) is installed between the connecting rods (121) on both sides.

3. A braiding machine for producing a light tube braided layer according to claim 1, characterized in that: A support frame (114) is provided on one side of the installation base plate (101) away from the support base plate (105), and a plurality of support cavities (113) with openings passing through are provided on both sides of the support frame (114), and the support cavities (113) are arranged in a matrix.

4. A braiding machine for producing light tube braided layers according to claim 3, characterized in that: A plurality of yarn wheels (112) are rotatably arranged in the support cavity (113) and at the top of the support frame (114), and the yarn wheels (112) are arranged in a matrix.

5. A braiding machine for producing light tube braided layers according to claim 1, characterized in that: A plurality of braiding devices (115) are fixedly provided on the end surface of the braiding ring (108) close to the guide (111), and the braiding devices (115) are arranged in a circular shape.

6. A braiding machine for producing light tube braided layers according to claim 1, characterized in that: A winding rod (119) is fixedly provided on one end surface of the winding base (109), and a power gear (117) is rotatably provided on one end surface of the winding base (109).

7. A braiding machine for producing light tube braided layers according to claim 6, characterized in that: A guide rod (118) is rotatably arranged in the fixing groove (116), and the guide rod (118) is meshingly connected with the outer end surface of the power gear (117).

8. A braiding machine for producing light tube braided layers according to claim 7, characterized in that: The top end of the winding rod (119) is rotatably connected to a sealing plate (120), and the sealing plate (120) is fixedly connected to the top end of the guide rod (118).

Citation Information

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