Auxiliary pressure regulating and level dyeing device for cloth printing and dyeing
By designing a fabric printing and dyeing device including a regulator, collector, raw material roller placement and pusher, the dyeing problem caused by discomfort in the fabric tension in the prior art and the trouble of replacing raw material rolls is solved, and uniform dyeing and efficient automated operation are achieved.
Patent Information
- Application Number
- CN202421001544.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-10
AI Technical Summary
When existing fabric printing and dyeing devices are uniformly dyed, excessive traction force may easily lead to uneven dyeing or textile breakage. If the tension is too small, it may easily cause smudge or crease, and it is very troublesome to constantly replace the raw material rolls.
A cloth printing and dyeing auxiliary pressure regulating and uniform dyeing device is designed, including a regulator, a collector, a raw material roller placing device and a pusher. The adjuster adjusts the tension of the fabric through the frame, slide rod, tee mount and spring; the collector uses the pressing roller and the collecting reel to ensure that the printed and dyed fabric is collected; the raw material roller placing device realizes layered loading and automatic pushing of multiple raw material shafts through columns, telescopic rotating shafts and gear levers; the pusher reduces manual operation by rotating the motor, gear discs and chains.
The device maintains proper fabric tension through the spring device of the regulator to avoid uneven dyeing and textile damage; the design of raw material roller placing device and pusher simplifies the replacement process of raw material rolls and reduces manual operation time and labor intensity.
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Figure CN222631802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth printing and dyeing devices, in particular to a cloth printing and dyeing auxiliary pressure regulating and dyeing device. Background Art
[0002] Chinese textile industry originated from the spinning wheels and looms of the Neolithic period 5,000 years ago. In the Western Zhou Dynasty, simple mechanical reeling wheels, spinning wheels and looms with traditional performance appeared one after another. Jacquard machines and twill looms were widely used in the Han Dynasty. After the Tang Dynasty, Chinese textile machinery became increasingly sophisticated. Textile culture has a long history in China. Textiles occupy an important position in people's lives, and printing and dyeing are equally important.
[0003] However, in actual use of the prior art, when the printing and dyeing roller is uniformly dyeing the cloth, excessive traction force may easily lead to uneven or incomplete dyeing of the fabric, or even breakage of the textile. If the tension applied to the cloth by the printing and dyeing roller is too small, smudges or creases may easily appear. In addition, it is very troublesome to constantly replace the raw material rolls during printing and dyeing. For this reason, we propose a cloth printing and dyeing auxiliary pressure adjustment and uniform dyeing device. Utility Model Content
[0004] The utility model aims to provide a pressure-adjusting and dyeing device for auxiliary printing and dyeing of cloth, so as to solve the problems in the above-mentioned background technology that inappropriate traction force may easily cause damage to the cloth and constant replacement of raw material rolls is very troublesome.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cloth printing and dyeing auxiliary pressure-adjusting and dyeing device, comprising a base, a regulator is connected to the left side wall of the base, a collector is connected to the left side wall of the regulator, a raw material roller placer is installed on the top surface of the base, a pusher is arranged at the center of the top surface of the base, the regulator comprises: a frame, a slide rod, a three-way mounting seat and a spring, the frame is a hollow rectangle, the slide rod is installed in the inner cavity of the frame, the three-way mounting seat is slidably installed on the slide rod, the spring is installed at the bottom end of the three-way mounting seat, and a roller shaft is rotatably buckled in the middle of the three-way mounting seat.
[0006] Preferably, the collector comprises: a shell on left and right sides, a pressure roller and a collecting reel, the pressure roller is installed in the middle of the inner cavity of the shell on left and right sides, and the collecting reel is installed at the bottom of the inner cavity of the shell on left and right sides.
[0007] Preferably, the left side wall of the pressure roller passes through the shell and is connected to a first drive motor, and the left side wall of the collecting reel passes through the shell and is connected to a second drive motor.
[0008] Preferably, the raw material roller placer includes a column and a telescopic rotating shaft, a slide groove is opened in the middle of the column, a hole is opened on the bottom side wall of the slide groove, the telescopic rotating shaft is installed in the inner cavity of the hole, an outlet is opened on the left side wall of the bottom surface of the slide groove, and telescopic blocking rods are installed on the outlet and the inner cavity of the slide groove.
[0009] Preferably, the pusher comprises: a rotating motor, a bracket, a gear plate, a chain and a block, the rotating motor is installed on the top surface of the base, and the bracket is installed on the left and right sides of the top surface of the base.
[0010] Preferably, the toothed disc is rotatably mounted on a bracket, the chain is mounted on the toothed disc, the clamping block is fixedly mounted on the chain, and the output shaft of the rotating motor passes through the bracket and is rotatably connected to the toothed disc.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The device is provided with an adjuster between the raw material roller placer and the collector, and the adjuster comprises: a frame, a sliding rod, a three-way mounting seat and a spring. A roller shaft is rotatably buckled in the middle of the three-way mounting seat, and the roller shaft is lifted up by the spring and has a certain tension, which can support and tighten the cloth. When the tension is too high, the cloth is easy to be torn apart. The spring has resilience and when it is pulled too tight, the spring retracts to reduce the tension. The device has a simple structure and is easy to use.
[0013] The device is provided with a raw material roller placer, which includes a column and a telescopic rotating shaft. A chute is opened on the raw material roller placer, and the raw material shaft is placed in the inner cavity of the chute. The outlet and the inner cavity of the chute are both equipped with telescopic blocking rods, which can load multiple raw materials at the same time, reducing the trouble of constant replacement. After use, the pusher at the bottom can push down the empty raw material roller to save time for manual adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the regulator of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the collector of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the raw material roller placement device of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the pusher of the utility model.
[0019] In the figure: 1. base; 2. raw material roller placer; 3. regulator; 4. collector; 5. pusher; 6. rotating motor; 7. frame; 8. slide bar; 9. three-way mounting seat; 10. spring; 11. roller; 12. shell; 13. pressure roller; 14. collecting reel; 15. first drive motor; 16. second drive motor; 17. column; 18. slide slot; 19. hole; 20. telescopic shaft; 21. outlet; 22. telescopic stop rod; 23. bracket; 24. toothed disc; 25. chain; 26. block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] See also Figure 1-5 The utility model provides a technical solution: a cloth printing and dyeing auxiliary pressure regulating and dyeing device, including a base 1, a regulator 3 is connected to the left wall of the base 1, the regulator 3 is responsible for controlling the tension of the cloth, the left wall of the regulator 3 is connected to a collector 4, the collector 4 collects the printed and dyed cloth, a raw material roller placer 2 is installed on the top surface of the base 1, a pusher 5 is arranged at the center of the top surface of the base 1, the pusher 5 is installed corresponding to the raw material shaft, and the used raw material shaft is removed. The regulator 3 includes: a frame 7, a slide Rod 8, three-way mounting seat 9 and spring 10, frame 7 is a hollow rectangle, the slide bar 8 is installed in the inner cavity of the frame 7, the three-way mounting seat 9 is slidably installed on the slide bar 8, the spring 10 is installed at the bottom end of the three-way mounting seat 9, and the middle part of the three-way mounting seat 9 is rotatably buckled with a roller 11, which is lifted up by the spring 10 and has a certain tension, which can support and tighten the cloth. When the tension is too high, the cloth is easily torn. The spring 10 has resilience. When it is pulled too tight, the spring 10 retracts to reduce the tension, thereby reducing the damage to the cloth during printing and dyeing.
[0023] The collector 4 includes: a shell 12 on the left and right sides, a pressure roller 13 and a collecting reel 14. The pressure roller 13 is installed in the middle of the inner cavity of the shell 12 on the left and right sides, and the collecting reel 14 is installed at the bottom of the inner cavity of the shell 12 on the left and right sides. The left wall of the pressure roller 13 penetrates the shell 12 and is connected to a first drive motor 15. The left wall of the collecting reel 14 penetrates the shell 12 and is connected to a second drive motor 16. The pressure roller 13 is arranged in the middle. After the cloth is printed and dyed, in order to prevent wrinkles and unevenness, it is compacted by the pressure roller 13 and then transmitted to the collecting reel 14 at the bottom. The collecting reel 14 collects the printed and dyed cloth.
[0024] The material roller placement device 2 includes a column 17 and a telescopic shaft 20. A chute 18 is provided in the middle of the column 17. A hole 19 is provided on the bottom side wall of the chute 18. The telescopic shaft 20 is installed in the inner cavity of the hole 19. An outlet 21 is provided on the left side wall of the bottom of the chute 18. Telescopic stopper rods 22 are installed in the outlet 21 and the inner cavity of the chute 18. The material shaft needs to be replaced every time the cloth on the material shaft is used up. Sometimes two people are needed to change it, which is very troublesome. Multiple material shafts are placed in the inner cavity of the chute 18. A stopper rod 22 is provided in the inner cavity, so that the material shafts can be layered. The telescopic shaft 20 is installed in the inner cavity of the hole 19. When the lowest end of the material shaft arrives, the telescopic shaft 20 extends to clamp the material shaft and rotate it.
[0025] The pusher 5 includes: a rotating motor 6, a bracket 23, a toothed disc 24, a chain 25 and a block 26. The rotating motor 6 is installed on the top surface of the base 1, the bracket 23 is installed on the left and right sides of the top surface of the base 1, the toothed disc 24 is rotatably installed on the bracket 23, the chain 25 is installed on the toothed disc 24, and the block 26 is fixedly installed on the chain 25. The output shaft of the rotating motor 6 passes through the bracket 23 and is rotatably connected with the toothed disc 24. The rotating motor 6 drives the toothed disc 24 to rotate, and the chain 25 rotates accordingly. When the gear lever 22 at the outlet 21 is used up, the telescopic rotating shaft 20 retracts the raw material shaft and falls off. The block 26 corresponds to the raw material shaft and can clamp the raw material shaft to push the raw material shaft down, and the next raw material shaft enters and continues to operate.
[0026] Working principle: If the traction force is too large, it will easily lead to uneven dyeing or incomplete dyeing of the fabric, or even the breakage of the textile. If the tension applied to the fabric by the printing and dyeing roller is too small, it will easily cause blurring or creases. The roller shaft 11 is lifted up by the spring 10 and has a certain tension, which can support and tighten the fabric. When the tension is too high, the fabric is easy to be torn apart. The spring 10 has resilience. When the fabric is pulled too tight, the spring 10 retracts to reduce the tension and reduce the damage to the fabric during printing and dyeing. It is very troublesome to constantly replace the raw material roll during printing and dyeing. The fabric on the raw material shaft needs to be replaced after each use. The raw material shaft is sometimes difficult to replace and requires two persons. Multiple raw material shafts are placed in the inner cavity of the slide 18. A lever 22 is provided in the inner cavity to layer the raw material shafts. The telescopic shaft 20 is installed in the inner cavity of the hole 19. When the raw material shaft at the lowest end arrives, the telescopic shaft 20 extends to clamp the raw material shaft and rotate it. When use is completed, the lever 22 at the outlet 21 falls, the telescopic shaft 20 retracts and the raw material shaft falls off. The clamping block 26 corresponds to the raw material shaft, and can clamp the raw material shaft and push it down. The next raw material shaft enters and continues to operate, which reduces manual operation and increases the speed.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cloth printing and dyeing auxiliary pressure regulating and leveling dyeing device, comprising a base (1), characterized in that: The left side wall of the base (1) is connected to an adjuster (3), the left side wall of the adjuster (3) is connected to a collector (4), the top surface of the base (1) is installed with a raw material roller placer (2), the center of the top surface of the base (1) is provided with a pusher (5), the adjuster (3) comprises: a frame (7), a slide rod (8), a three-way mounting seat (9) and a spring (10), the frame (7) is a hollow rectangle, the slide rod (8) is installed in the inner cavity of the frame (7), the three-way mounting seat (9) is slidably installed on the slide rod (8), the spring (10) is installed at the bottom end of the three-way mounting seat (9), and the middle part of the three-way mounting seat (9) is rotatably buckled with a roller shaft (11).
2. The cloth printing and dyeing auxiliary pressure regulating and dyeing device according to claim 1, characterized in that: The collector (4) comprises: a shell (12) on the left and right sides, a pressure roller (13) and a collection reel (14); the pressure roller (13) is mounted in the middle of the inner cavity of the shell (12) on the left and right sides, and the collection reel (14) is mounted at the bottom of the inner cavity of the shell (12) on the left and right sides.
3. The cloth printing and dyeing auxiliary pressure regulating and leveling dyeing device according to claim 2, characterized in that: The left side wall of the pressing roller (13) passes through the outer shell (12) and is connected to a first driving motor (15), and the left side wall of the collecting reel (14) passes through the outer shell (12) and is connected to a second driving motor (16).
4. The cloth printing and dyeing auxiliary pressure regulating and dyeing device according to claim 1, characterized in that: The raw material roller placement device (2) comprises a column (17) and a telescopic rotating shaft (20), a slide groove (18) is provided in the middle of the column (17), a hole (19) is provided on the bottom side wall of the slide groove (18), the telescopic rotating shaft (20) is installed in the inner cavity of the hole (19), an outlet (21) is provided on the left side wall of the bottom surface of the slide groove (18), and a telescopic blocking rod (22) is installed in both the outlet (21) and the inner cavity of the slide groove (18).
5. The cloth printing and dyeing auxiliary pressure regulating and dyeing device according to claim 1, characterized in that: The pusher (5) comprises: a rotating motor (6), a bracket (23), a toothed disc (24), a chain (25) and a clamping block (26); the rotating motor (6) is mounted on the top surface of the base (1); and the bracket (23) is mounted on the left and right sides of the top surface of the base (1).
6. The cloth printing and dyeing auxiliary pressure regulating and dyeing device according to claim 5, characterized in that: The toothed disc (24) is rotatably mounted on the bracket (23), the chain (25) is mounted on the toothed disc (24), the clamping block (26) is fixedly mounted on the chain (25), and the output shaft of the rotary motor (6) passes through the bracket (23) and is rotatably connected to the toothed disc (24).