Dispensing device for two-component fiber needled felt
By designing a two-component fiber needle felt dispersion device including pressing rollers, bending plates, vibration motors and strike structures, the problem of uneven structure of the two-component fibers is solved, and finer microfiber formation and more efficient dust filtration performance are achieved.
Patent Information
- Application Number
- CN202420890001.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the processing process, the two-component fibers have uneven structures, which affect performance and durability. The uneven structure affects the quality of textiles and the filtration performance of fine particle size dust.
A dispersion device for two-component fiber needle felt is designed. Through the pressing roller, bending plate, vibration motor and strike structure in the box, mechanical vibration and dispersion of the two-component fibers are realized, and different components are separated to form thinner microfibers.
Through mechanical dispersion, the components in the composite fibers are separated from each other, forming microfibers with finer diameters, improving the structural stability of textiles and filtration performance for fine particle size dust.
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Figure CN222631830U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of needle felt processing, and specifically relates to an opening device for double-component fiber needle felt. Background Art
[0002] At present, the smallest ultrafine fiber in China is 0.89D, and the ultrafine fiber to achieve nano-level fineness depends on bicomponent fiber. Bicomponent fiber is a composite fiber formed by two polymers with different chemical structures or properties in a certain combination structure. The reason is that the production product has a fast transmission speed and a short process, and it is not possible to perform online dispersion processing on different components in the composite fiber.
[0003] If the bicomponent fibers are not dispersed during the production process, the two different polymer components in the bicomponent fibers will aggregate, resulting in an uneven structure of the bicomponent fibers, affecting the performance of the bicomponent fibers, and affecting the durability and strength of the bicomponent fibers. The unevenness of the bicomponent fibers will also lead to unstable quality of the textiles, and the filtering performance of fine dust particles will also be affected during use. Therefore, we propose a dispersion device for bicomponent fiber needle felt to ensure the stability of the fiber structure and quality. Utility Model Content
[0004] The utility model aims to provide a device for spreading bicomponent fiber needle felt to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for spreading out a two-component fiber needle felt, comprising a box body, a pressure roller is symmetrically fixedly connected to one side of the inner cavity of the box body, the two-component fiber needle felt is clamped between the inner sides of the two pressure rollers, and curved plates are symmetrically arranged on the side of the inner cavity of the box body away from the pressure roller, the inner side walls of the two curved plates are in contact with the side walls of the two-component fiber needle felt, a vibration motor is fixedly connected to the other side of the curved plate away from the two-component fiber needle felt, and a striking structure is fixedly connected to the side wall of the curved plate.
[0006] Preferably, the striking structure includes a side panel, the side wall of the side panel is fixedly connected to the side wall of the bent plate, the two ends of the side panel are fixedly connected to the inner wall of the box, the inner cavity of the side panel is sleeved with a concave plate, the lower surface of the concave plate is fixedly connected to a striking plate, the side wall of the striking plate is gap-matched with the side wall of the two-component fiber needle-punched felt, a compression spring is fixedly connected between the striking plate and the side panel, the inner side wall of the concave plate is fixedly connected with a rack, the side wall of the rack is meshed with a semi-toothed roller, and the two sides of the semi-toothed roller are connected to the box.
[0007] Preferably, a rubber layer is glued to the side wall of the striking plate, and the other side of the rubber layer is in contact with the side wall of the two-component fiber needle-punched felt.
[0008] Preferably, the number of the compression springs is four, and they are symmetrically arranged on one side.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is mainly designed for a two-component fiber needle-punched felt mixed with a certain proportion, and the purpose is to set vibration and striking after the needle-punching setting to disperse it, and after mechanical vibration, a certain proportion of different components in the composite fiber are separated from each other to form ultrafine denier fibers with finer diameters. The ultrafine denier fibers after mechanical dispersion are entangled with each other to form small pores in the felt body, thereby improving the efficient capture and filtration efficiency of fine dust particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the structure of the utility model;
[0011] Figure 2 for Figure 1 A structural stereogram of the middle striking structure;
[0012] Figure 3 for Figure 2 Structural details of the middle striking plate;
[0013] In the figure: 1. box body; 2. pressure roller; 3. two-component fiber needle felt; 4. bending plate; 5. vibration motor; 6. striking structure; 61. side plate; 62. concave plate; 63. striking plate; 64. compression spring; 65. rack; 66. semi-toothed roller; 7. rubber layer. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] See also Figure 1-3 The utility model provides a spreading device for a two-component fiber needle felt, comprising a box body 1, a pressure roller 2 is symmetrically fixedly connected to one side of the inner cavity of the box body 1, a two-component fiber needle felt 3 is sandwiched between the inner sides of the two pressure rollers 2, a bent plate 4 is symmetrically arranged on the side of the inner cavity of the box body 1 away from the pressure roller 2, the inner side walls of the two bent plates 4 are in contact with the side wall of the two-component fiber needle felt 3, a vibration motor 5 is fixedly connected to the other side of the bent plate 4 away from the two-component fiber needle felt 3, and a striking structure 6 is fixedly connected to the side wall of the bent plate 4.
[0016] When the two-component fiber needle felt 3 is dispersed, the two-component fiber needle felt 3 is first placed in the box 1, and the two-component fiber needle felt 3 is clamped by the symmetrically arranged bent plates 4. Since the two sides of the bent plates 4 are arranged in an arc shape, the surface of the needle felt will not be scratched when it is placed. The vibration motors 5 on both sides provide the bending plates 4 with a vibration function, and then the two-component fiber needle felt 3 is symmetrically struck by the striking structure 6. The needle felt is dispersed by vibration and striking. After mechanical vibration, a certain proportion of different components in the composite fiber are separated from each other to form ultra-fine denier fibers with a finer diameter. The other side is transported by the symmetrical pressing rollers 2, which is convenient for subsequent processing of the two-component fiber needle felt 3.
[0017] The striking structure 6 includes a side plate 61, the side wall of the side plate 61 is fixedly connected to the side wall of the curved plate 4, the two ends of the side plate 61 are fixedly connected to the inner wall of the box body 1, the inner cavity of the side plate 61 is sleeved with a concave plate 62, the lower surface of the concave plate 62 is fixedly connected to a striking plate 63, the side wall of the striking plate 63 is gap-matched with the side wall of the two-component fiber needle-punched felt 3, the striking plate 63 is fixedly connected to the side plate 61 with a compression spring 64, the inner side wall of the concave plate 62 is fixedly connected to a rack 65, the side wall of the rack 65 is meshed with a semi-toothed roller 66, and the two sides of the semi-toothed roller 66 are connected to the box body 1 Next, when the striking work is performed, the semi-toothed rollers 66 on both sides are started, and the semi-toothed rollers 66 will rotate. A latching tooth is provided on one side of the semi-toothed rollers 66. When the semi-toothed rollers 66 are rotated to a certain position, the latching teeth of the semi-toothed rollers 66 will mesh with the rack 65 of the concave plate 62. After the semi-toothed rollers 66 are meshed with the rack 65, the semi-toothed rollers 66 are rotated to pull the concave plate 62 outward. When the semi-toothed rollers 66 are rotated to the other side where there is no latching tooth, the semi-toothed rollers 66 are disengaged from the rack 65, and the compression springs 64 are used to reset and push, and the striking plate 63 will strike the surface of the two-component fiber needle-punched felt 3.
[0018] The side wall of the striking plate 63 is glued with a rubber layer 7, and the other side of the rubber layer 7 is in contact with the side wall of the two-component fiber needle felt 3. By using the rubber layer 7, when the striking plate 63 strikes the two-component fiber needle felt 3, the corners of the striking plate 63 are prevented from scratching the two-component fiber needle felt 3, thereby providing a protective function for the striking process.
[0019] The number of compression springs 64 is four, and they are symmetrically arranged on one side.
[0020] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for spreading bicomponent fiber needle felt, characterized in that: The invention comprises a box body (1), wherein a pressure roller (2) is symmetrically fixedly connected to one side of the inner cavity of the box body (1), a two-component fiber needle felt (3) is sandwiched between the inner sides of the two pressure rollers (2), and a bent plate (4) is symmetrically arranged on the side of the inner cavity of the box body (1) away from the pressure roller (2), the inner side walls of the two bent plates (4) are in contact with the side wall of the two-component fiber needle felt (3), the other side of the bent plate (4) away from the two-component fiber needle felt (3) is fixedly connected to a vibration motor (5), and the side wall of the bent plate (4) is fixedly connected to a striking structure (6).
2. The opening device of the two-component fiber needle felt according to claim 1, characterized in that: The striking structure (6) comprises a side plate (61), the side wall of the side plate (61) is fixedly connected to the side wall of the bent plate (4), the two ends of the side plate (61) are fixedly connected to the inner wall of the box body (1), the inner cavity of the side plate (61) is sleeved with a concave plate (62), the lower surface of the concave plate (62) is fixedly connected to a striking plate (63), the side wall of the striking plate (63) is gap-matched with the side wall of the two-component fiber needle-punched felt (3), a compression spring (64) is fixedly connected between the striking plate (63) and the side plate (61), the inner side wall of the concave plate (62) is fixedly connected to a rack (65), the side wall of the rack (65) is meshed with a semi-toothed roller (66), and the two sides of the semi-toothed roller (66) are connected to the box body (1).
3. The opening device of the two-component fiber needle felt according to claim 2, characterized in that: A rubber layer (7) is glued to the side wall of the striking plate (63), and the other side of the rubber layer (7) is in contact with the side wall of the two-component fiber needle-punched felt (3).
4. The opening device of the two-component fiber needle felt according to claim 2, characterized in that: The number of the compression springs (64) is four, and they are symmetrically arranged on one side.