High-precision quick mounting device for ALC (autoclaved lightweight concrete) wallboards

Abstract

The utility model discloses an ALC wallboard high precision fast installation device, including frame, push plate subassembly, stack-up subassembly and positioning track, push plate subassembly is provided on the side plate of frame, stack-up subassembly is provided on the bottom plate of frame, frame slides on the positioning track. The utility model belongs to the technical field of ALC wallboard installation. According to the utility model, the mounting surface of the ALC wallboard is leveled, and then the positioning track is fixed, so that the technical effect of high-precision positioning of wallboard mounting is realized; a worker carries wallboards to a stacking frame of the stacking assembly, the stacking frame is driven to move through rotation of a threaded rod, meanwhile, the wallboards are driven to move obliquely under rotation of inclined rollers and lean against a back plate of a rack in order, and neat stacking of the wallboards is completed; the pushing plate is driven by the double threaded rods to move in a reciprocating mode, the wallboards are sequentially pushed out of the bottom plate of the rack and placed on the ground in order, and the technical effect of rapid installation of the wallboards is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of ALC wall panel installation, and specifically refers to a high-precision and fast installation device for ALC wall panels. Background Art

[0002] ALC wall panels are porous concrete panels (containing treated reinforced steel bars) made from fly ash (or silica sand), cement, lime, etc. as the main raw materials and cured with high-pressure steam. They are a type of lightweight building panels.

[0003] Before the installation of existing ALC wall panels, they are mostly placed on the ground by manual or machine-assisted manual handling. In order to prevent the gaps between the wall panels from being too large or causing staggered layers, the wall panels are prone to breakage and cracks after being painted later. Workers are also required to fine-tune the wall panels, which seriously affects the installation efficiency of the wall panels. Therefore, a wall panel placement device with high efficiency and high precision is needed. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an ALC wall panel high-precision and rapid installation device, which effectively solves the above problems.

[0005] The technical solution adopted by the utility model is as follows: The utility model proposes a high-precision and rapid installation device for ALC wall panels, including a frame, a push plate assembly, a stacking assembly and a positioning rail, the push plate assembly is arranged on the side plate of the frame, the stacking assembly is arranged on the bottom plate of the frame, and the frame slides on the positioning rail; a push plate slide groove is provided on the top of the side plate of the frame, threaded rod positioning plates are provided at both ends of the push plate slide groove, a push plate recovery groove is provided on the right side of the push plate slide groove, and a positioning slide rail protrusion is provided at the bottom of the side plate of the frame.

[0006] Furthermore, a threaded hole is provided in the center of the bottom plate of the frame, bottom plate slide grooves are symmetrically provided on both sides of the threaded hole, inclined rollers are provided at both ends of the front side of the bottom plate of the frame, a wall panel positioning plate and a lower plate groove are provided on the left side of the bottom plate of the frame, a wheel hub is provided at the bottom of the frame, and a motor frame and a hand push frame are provided on the back plate of the frame.

[0007] Furthermore, the push plate assembly includes a push plate, a double-threaded rod and a drive motor, the push plate is arranged on the double-threaded rod, the push plate slides on the push plate slide groove, the double-threaded rod is arranged on the threaded rod positioning plate, and the drive motor is arranged on the motor frame.

[0008] Furthermore, the push plate includes a wedge, a slider and a return spring, the return spring is arranged between the wedge and the slider, a slide bar is provided at the bottom of the wedge, slide bar grooves are provided on both sides of the slider, and the slide bar slides in the slide bar groove.

[0009] Furthermore, a slider threaded hole is provided at the center of the slider, the slider threaded hole is threadedly connected to the double threaded rod, a screw transmission wheel is provided on the right side of the double threaded rod, a motor transmission wheel is provided on the drive motor, and the motor transmission wheel is connected to the screw transmission wheel through a transmission belt.

[0010] Furthermore, the stacking assembly includes a stacking frame and a threaded rod, the stacking frame is arranged on the bottom plate of the frame, and the threaded rod rotates in the central channel of the stacking frame.

[0011] Furthermore, the stacking rack includes a vertical plate and a stacking rack stretching rod, the vertical plates are symmetrically arranged on both sides above the stacking rack, the stacking rack stretching rod is symmetrically arranged at both ends of the side walls of the stacking rack, the stacking rack stretching rod slides in the bottom plate slide groove, and the stacking rack roller is provided at the bottom of the stacking rack.

[0012] Furthermore, a screw motor is provided at one end of the threaded rod, and the screw motor is fixed on the stacking rack. The other end of the threaded rod is provided in a threaded hole, and the threaded rod is connected to the threaded hole through threads.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. Workers level the installation position of the ALC wall panel, fix the positioning track on the ground on one side of the wall panel according to the leveling straight line, push the hand carriage, embed the positioning slide rail protrusion into the positioning track, and make the positioning slide rail protrusion slide on the positioning track to achieve high-precision positioning of the subsequent installation of the ALC wall panel.

[0015] 2. The screw motor drives the threaded rod to rotate, which in turn drives the stacking rack to move on the bottom plate of the rack. The workers move the ALC wall panels to the stacking rack. During the movement of the stacking rack toward the inside of the rack, the vertical plate pushes the ALC wall panels toward the inside of the rack. When the bottom of the ALC wall panel slides onto the inclined roller, the rotation of the inclined roller drives the wall panel to tilt and move, and finally fits on the back plate of the rack and squeezes toward the side plate of the rack, so that the wall panel is neatly leaning against the back plate of the rack, achieving the technical effect of neatly stacking the ALC wall panels on the rack.

[0016] 3. The double-threaded rod is driven to rotate by a driving motor. Under the rotation of the double-threaded rod, the push plate is driven to move back and forth on the push plate slide groove. When the push plate moves to the left, the straight edge of the wedge will push the innermost wall panel to move forward. When the bottom of the wall panel is completely separated from the bottom plate of the rack, it will fall from the lower plate groove. Under the reaction force, the device moves in the opposite direction of the wall panel to complete the placement of the wall panel. As the push plate moves to the right, the new wall panel will move to the innermost layer of the rack driven by the inclined roller. The wall panel will squeeze the inclined surface of the wedge, causing the wedge to compress the reset spring and approach the slider, thereby causing the push plate to continue to move to the right. After the push plate returns to the push plate recovery groove, the wedge is reset under the elastic force of the reset spring. When the push plate moves to the left again, it will push the new wall panel to move and be accurately placed on the side wall of the previous wall panel, thereby achieving the technical effect of rapid placement of the ALC wall panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of a high-precision and rapid installation device for ALC wall panels proposed by the utility model;

[0018] Figure 2 This is a top view of a high-precision and rapid installation device for ALC wall panels proposed by the utility model;

[0019] Figure 3 for Figure 2 A cross-sectional view along the cutting line AA;

[0020] Figure 4 for Figure 2 A cross-sectional view along the cutting line BB;

[0021] Figure 5 This is a structural schematic diagram of a push plate of an ALC wall panel high-precision and rapid installation device proposed by the utility model;

[0022] Figure 6 This is a schematic diagram of the wall panel handling working condition of the ALC wall panel high-precision and rapid installation device proposed by the utility model.

[0023] Among them, 1. frame, 111, push plate slide, 112, threaded rod positioning plate, 113, positioning slide rail protrusion, 114, push plate recovery groove, 121, bottom plate slide, 122, inclined roller, 123, wall plate positioning plate, 124, wheel hub, 125, threaded hole, 126, lower plate groove, 131, motor frame, 132, hand push frame, 2, push plate assembly, 21, push plate, 211, wedge, 21 2. Slide bar, 213. Slider, 215. Slider threaded hole, 216. Slide bar groove, 214. Reset spring, 22. Double threaded rod, 221. Screw drive wheel, 23. Drive motor, 231. Motor drive wheel, 3. Stacking assembly, 31. Stacking rack, 311. Vertical board, 312. Stacking rack stretching rod, 313. Stacking rack roller, 32. Threaded rod, 321. Screw motor, 4. Positioning track.

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] like Figure 1-Figure 6 As shown, the utility model proposes a high-precision and rapid installation device for ALC wall panels, comprising a frame 1, a push plate assembly 2, a stacking assembly 3 and a positioning rail 4, the push plate assembly 2 is arranged on the side plate of the frame 1, the stacking assembly 3 is arranged on the bottom plate of the frame 1, and the frame 1 slides on the positioning rail 4; a push plate slide groove 111 is provided on the top of the side plate of the frame 1, threaded rod positioning plates 112 are provided at both ends of the push plate slide groove 111, a push plate recovery groove 114 is provided on the right side of the push plate slide groove 111, and a positioning slide rail protrusion 113 is provided at the bottom of the side plate of the frame 1.

[0027] A threaded hole 125 is provided at the center of the bottom plate of the frame 1, and bottom plate slide grooves 121 are symmetrically provided on both sides of the threaded hole 125. Inclined rollers 122 are provided at both ends of the front side of the bottom plate of the frame 1. A wall panel positioning plate 123 and a lower plate groove 126 are provided on the left side of the bottom plate of the frame 1. A wheel hub 124 is provided at the bottom of the frame 1, and a motor frame 131 and a hand push frame 132 are provided on the back plate of the frame 1.

[0028] The push plate assembly 2 includes a push plate 21, a double threaded rod 22 and a drive motor 23. The push plate 21 is arranged on the double threaded rod 22. The push plate 21 slides on the push plate slide groove 111. The double threaded rod 22 is arranged on the threaded rod positioning plate 112. The drive motor 23 is arranged on the motor frame 131.

[0029] The push plate 21 includes a wedge 211 , a slider 213 and a return spring 214 . The return spring 214 is arranged between the wedge 211 and the slider 213 . A slide bar 212 is arranged at the bottom of the wedge 211 . Slide bar grooves 216 are arranged on both sides of the slider 213 . The slide bar 212 slides in the slide bar grooves 216 .

[0030] A slider threaded hole 215 is provided at the center of the slider 213, and the slider threaded hole 215 is connected to the double-threaded rod 22 through threads. A screw transmission wheel 221 is provided on the right side of the double-threaded rod 22, and a motor transmission wheel 231 is provided on the drive motor 23. The motor transmission wheel 231 is connected to the screw transmission wheel 221 through a transmission belt.

[0031] The stacking assembly 3 includes a stacking frame 31 and a threaded rod 32 . The stacking frame 31 is arranged on the bottom plate of the frame 1 , and the threaded rod 32 rotates in the central channel of the stacking frame 31 .

[0032] The stacking rack 31 includes a vertical plate 311 and a stacking rack stretching rod 312. The vertical plate 311 is symmetrically arranged on both sides above the stacking rack 31. The stacking rack stretching rod 312 is symmetrically arranged at both ends of the side wall of the stacking rack 31. The stacking rack stretching rod 312 slides in the bottom plate slide groove 121. A stacking rack roller 313 is provided at the bottom of the stacking rack 31.

[0033] A screw motor 321 is provided at one end of the threaded rod 32 , and the screw motor 321 is fixed on the stacking rack 31 . The other end of the threaded rod 32 is disposed in the threaded hole 125 , and the threaded rod 32 is connected to the threaded hole 125 by threads.

[0034] When in use, a worker levels the installation position of the ALC wall panel, fixes the positioning track 4 on the ground on one side of the wall panel, pushes the hand push frame 132, embeds the positioning slide rail protrusion 113 into the positioning track 4, makes the positioning slide rail protrusion 113 slide on the positioning track 4, and places the device at the initial installation position of the ALC wall panel, starts the inclined roller 122 switch, and starts the screw motor 321 at the same time, so that the threaded rod 32 rotates, drives the stacking frame 31 to move outward, moves to the maximum position, and turns off the screw motor. Machine 321, a worker moves the ALC wall panel to the stacking rack stretching rod 312 of the stacking rack 31, and starts the screw motor 321 to reverse it, driving the stacking rack 31 to be retracted into the rack 1, and the vertical plate 311 on the stacking rack 31 pushes the ALC wall panel toward the inside of the rack 1. When the bottom of the ALC wall panel slides onto the inclined roller 122, the rotation of the inclined roller 122 will drive the wall panel to tilt and move, and finally fit on the back panel of the rack 1, and squeeze against the side panel of the rack 1, so that the wall panel is neatly leaning against the back panel of the rack 1.

[0035] The drive motor 23 is started to rotate forward, and the motor transmission wheel 231 of the drive motor 23 drives the screw transmission wheel 221, and the screw transmission wheel 221 drives the double-threaded rod 22 to rotate. Under the rotation of the double-threaded rod 22, the push plate 21 is driven to slide out of the push plate recovery groove 114 and slide to the left on the push plate slide groove 111. The straight edge of the wedge 211 of the push plate 21 will push the innermost wall panel to move forward. When the bottom of the wall panel is completely separated from the bottom plate of the frame 1, it will fall from the lower plate groove 126. At the same time, the forward movement of the wall panel will react on the frame 1, causing the frame 1 to move backward. The worker can hold the hand push frame 132 of the frame 1 to assist in the operation. When the innermost ALC wall panel falls, it is driven by the inclined roller 122 to move the wall panel inward as a whole. At the same time, the worker replenishes the wall panel on the stacking rack 31 and starts the screw motor 321 to make the wall panels fit together.

[0036] After the double-threaded rod 22 drives the push plate 21 to move to the far left, it moves to the right. At this time, the new ALC wall panel has been added to the innermost side of the rack 1. The innermost wall panel will squeeze the inclined surface of the wedge 211, so that the wedge 211 compresses the reset spring 214 and approaches the slider 213, thereby causing the push plate 21 to continue to move to the right. After the push plate 21 returns to the push plate recovery groove 114, the wedge 211 is reset under the elastic force of the reset spring 214, and the push plate 21 continues to move to the left, pushing the new wall panel to move forward. During this process, the wall panel positioning plate 123 plays a role in fixing the wall panel to prevent the wall panel from sliding sideways. At the same time, it will block another wall panel attached to the innermost wall panel to prevent multiple wall panels from sliding off the bottom plate of the rack 1 due to friction. During the reciprocating movement of the push plate 21, the ALC wall panel is quickly and accurately placed on the ground.

[0037] The above is the overall working process of the utility model, and you can repeat this step next time you use it.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

[0040] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A high-precision and rapid installation device for ALC wall panels, characterized by: The machine comprises a frame (1), a push plate assembly (2), a stacking assembly (3) and a positioning rail (4), wherein the push plate assembly (2) is arranged on a side plate of the frame (1), the stacking assembly (3) is arranged on a bottom plate of the frame (1), and the frame (1) slides on the positioning rail (4); A push plate slide groove (111) is provided at the top of the side plate of the frame (1), threaded rod positioning plates (112) are provided at both ends of the push plate slide groove (111), a push plate recovery groove (114) is provided on the right side of the push plate slide groove (111), and a positioning slide rail protrusion (113) is provided at the bottom of the side plate of the frame (1); A threaded hole (125) is provided at the center of the bottom plate of the frame (1), bottom plate sliding grooves (121) are symmetrically provided on both sides of the threaded hole (125), inclined rollers (122) are provided at both ends of the front side of the bottom plate of the frame (1), a wall plate positioning plate (123) and a lower plate groove (126) are provided on the left side of the bottom plate of the frame (1), a wheel hub (124) is provided at the bottom of the frame (1), and a motor frame (131) and a hand push frame (132) are provided on the back plate of the frame (1).

2. The ALC wall panel high-precision rapid installation device according to claim 1 is characterized by: The push plate assembly (2) comprises a push plate (21), a double-threaded rod (22) and a drive motor (23); the push plate (21) is arranged on the double-threaded rod (22); the push plate (21) slides on a push plate slide groove (111); the double-threaded rod (22) is arranged on a threaded rod positioning plate (112); and the drive motor (23) is arranged on a motor frame (131).

3. The ALC wall panel high-precision rapid installation device according to claim 2 is characterized by: The push plate (21) comprises a wedge (211), a slider (213) and a return spring (214); the return spring (214) is arranged between the wedge (211) and the slider (213); a slide bar (212) is arranged at the bottom of the wedge (211); slide bar grooves (216) are arranged on both sides of the slider (213); and the slide bar (212) slides in the slide bar grooves (216).

4. The ALC wall panel high-precision rapid installation device according to claim 3 is characterized by: A slider threaded hole (215) is provided at the center of the slider (213); the slider threaded hole (215) is connected to the double-threaded rod (22) via threads; a screw drive wheel (221) is provided on the right side of the double-threaded rod (22); a motor drive wheel (231) is provided on the drive motor (23); and the motor drive wheel (231) is connected to the screw drive wheel (221) via a transmission belt.

5. The ALC wall panel high-precision rapid installation device according to claim 4 is characterized by: The stacking assembly (3) comprises a stacking frame (31) and a threaded rod (32); the stacking frame (31) is arranged on a bottom plate of the frame (1); and the threaded rod (32) rotates in a central hole of the stacking frame (31).

6. The ALC wall panel high-precision rapid installation device according to claim 5, characterized in that: The stacking rack (31) comprises a vertical plate (311) and a stacking rack stretching rod (312), wherein the vertical plate (311) is symmetrically arranged on both sides above the stacking rack (31), and the stacking rack stretching rod (312) is symmetrically arranged on both ends of the side wall of the stacking rack (31), and the stacking rack stretching rod (312) slides in a bottom plate slide groove (121), and a stacking rack roller (313) is provided at the bottom of the stacking rack (31).

7. The ALC wall panel high-precision rapid installation device according to claim 6, characterized in that: A screw motor (321) is provided at one end of the threaded rod (32), and the screw motor (321) is fixed on the stacking rack (31). The other end of the threaded rod (32) is disposed in a threaded hole (125), and the threaded rod (32) and the threaded hole (125) are connected via threads.

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