Dust-falling coal mine heading machine

By installing dust reduction components on the head of the excavator, the surface tension of the water source drives the dust to fall, the problem of the boring machine producing a large amount of dust during the coal mine excavation process is solved, and the effect of effectively reducing dust and improving the construction environment is achieved.

CN222633228UActive Publication Date: 2025-03-18SHANXI CHINA RESOURCES LIANSHENG ENERGY INVESTMENT CO LTD
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Patent Information

Application Number
CN202420752495.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-18
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The excavator generates a large amount of dust during the coal mine excavation process, which affects the construction environment and is inconvenient for staff to enter when the dust concentration is too high.

Method used

A dust reduction coal mine boring machine is designed, which adopts dust reduction components including water tanks, water pumps, telescopic pipes and atomization spray heads. The water source is directed into the atomization spray head through the water pump. The atomized water source comes into contact with the dust in the air, and the surface tension of the water source drives the dust falling, achieving the dust reduction effect around the head of the excavator.

Benefits of technology

It effectively reduces the concentration of dust in the mine hole when the head of the excavator is working, improves the construction environment, and ensures the safety of staff.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222633228U_ABST
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Abstract

The utility model relates to the technical field of heading machines, and particularly discloses a dust-falling coal mine heading machine which comprises a heading machine head, a dust-falling component and an adjusting component, the dust-falling component enables dust generated when the heading machine head works to fall down, the dust-falling component is fixedly connected to the heading machine head, and the adjusting component is used for changing the using position of the dust-falling component. The adjusting assembly is fixedly connected to the heading machine head, a water source in the water tank is guided into the atomization spray head through the water pump, the pressure of the water source is increased through the water pump, atomization of the water source, large-area diffusion of the atomized water source and contact of the atomized water source and dust are facilitated, and then dust generated in the heading process is subjected to dust falling treatment; the concentration of dust in a mine hole is reduced when the heading machine head works, the position of the connecting pipe is conveniently adjusted through the use of the telescopic pipe, the multiple atomizing nozzles are distributed along the connecting pipe at equal intervals, and the dust falling range around the heading machine head is enlarged.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunneling machines, in particular to a dust reduction coal mine tunneling machine. Background Art

[0002] my country is a large coal-producing country with numerous coal mines of all sizes. With the rising prices of energy sources such as oil and natural gas, coal has become a popular energy source in China, and the demand for it will inevitably be huge in the future, which will stimulate the rapid development of the coal mining industry. With the government's attention to the safety issues of coal mining, it will become possible to gradually achieve fully mechanized production in the future, which will inevitably further increase the demand for coal mine roadheaders.

[0003] Among them, the tunnel boring machine is mainly composed of a traveling mechanism, a working mechanism, a loading mechanism and a transfer mechanism. The working mode of the tunnel boring machine is: as the traveling mechanism moves forward, the cutting head in the working mechanism continuously crushes the rock and transports the crushed rock away. The crushing process drives the transmission shaft to rotate through the action of an external power source, and the transmission shaft drives the tunneling cutter head to rotate. The rotating tunneling cutter head is used to carry out coal mine excavation work. During the process of the tunneling cutter head crushing the rock, a large amount of dust will be generated. The dust affects the construction environment. When the dust concentration in the mine is too high, it is inconvenient for workers to enter. For this reason, we propose a dust reduction coal mine tunnel boring machine. Utility Model Content

[0004] The utility model aims to provide a dust reduction coal mine boring machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust reduction coal mine tunneling machine, comprising a tunneling machine head, a dust reduction component, the dust reduction component allows the dust generated when the tunneling machine head is working to fall, the dust reduction component is fixedly connected to the tunneling machine head, and an adjustment component, the adjustment component is used to change the use position of the dust reduction component, and the adjustment component is fixedly connected to the tunneling machine head.

[0006] Preferably, the dust reduction component comprises a water tank, which is fixedly connected to the tunnel boring machine head, a water pump is installed on the water tank, a telescopic pipe is fixedly connected to the water pump, a connecting pipe is fixedly connected to the telescopic pipe, and an atomizing nozzle is installed in the connecting pipe.

[0007] Preferably, a sealing plug is installed in the water tank.

[0008] Preferably, a transmission shaft is rotatably connected to the tunneling machine head, and a tunneling cutter head is fixedly connected to the transmission shaft.

[0009] Preferably, a connecting plate is fixedly connected to the tunnel boring machine head, and a mounting hole is processed in the connecting plate.

[0010] Preferably, the adjustment assembly includes a bracket, the bracket is fixedly connected to the tunnel boring machine head, a rotating shaft is rotatably connected in the bracket, a storage plate is fixedly connected to the rotating shaft, the storage plate and the connecting pipe are fixedly connected, a gear is fixedly connected to the rotating shaft, a tooth plate is meshingly connected to the gear, a hydraulic rod is fixedly connected to the tooth plate, and the hydraulic rod is fixedly connected to the tunnel boring machine head.

[0011] Preferably, a protective shell is provided on the storage plate, bolts are sleeved in the protective shell, and the bolts are threadedly connected to the storage plate.

[0012] Preferably, a mesh plate is fixedly connected in the protective shell.

[0013] The utility model has at least the following beneficial effects:

[0014] 1. When using a tunneling machine head for coal mining, the water in the water tank is introduced into the telescopic pipe under the action of the water pump. The water flows along the telescopic pipe into the connecting pipe and is finally discharged through the atomizing nozzle. The atomized water comes into contact with the dust in the air, and the surface tension of the water is used to drive the dust to fall, thereby achieving the dust reduction effect around the tunneling machine head.

[0015] The water source in the water tank is introduced into the atomizing nozzle through a water pump, and the water pressure is increased by the water pump to facilitate the atomization of the water source. The atomized water source spreads over a large area, and the atomized water source comes into contact with the dust, thereby reducing the dust generated during the excavation process and reducing the dust concentration in the mine when the tunnel boring machine head is working. The use of telescopic pipes facilitates the adjustment of the position of the connecting pipe. Multiple atomizing nozzles are evenly distributed along the connecting pipe to expand the dust reduction range around the tunnel boring machine head.

[0016] 2. When dust is reduced around the tunneling cutter head, start the hydraulic rod on the tunneling machine head, which drives the tooth plate to move horizontally. The tooth plate drives the gear to rotate through meshing, and the gear drives the shaft to rotate in the bracket. At the same time, the shaft drives the placement plate to move, and the placement plate drives the connecting pipe to move together.

[0017] Through the reciprocating motion of the hydraulic rod, gears and toothed plates are used as transmission, and the connecting tube on the placement plate swings in an arc shape. At this time, the water source emitted from the atomizing nozzle swings in a fan shape, and the atomized water source contacts the surrounding dust, expanding the dust reduction range of the atomizing nozzle. When the hydraulic rod stops working, the toothed plate does not move, and the inclination angle of the placement plate can be fixed, so that dust can be reduced in a specific direction in the coal mine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a structural schematic diagram of the water tank, water pump and telescopic pipe in the utility model.

[0020] Figure 3 It is a schematic diagram of the structure of the protective shell, bolts and mesh plate in the utility model.

[0021] Figure 4 It is a structural schematic diagram of the gear, gear plate and hydraulic rod in the utility model.

[0022] Figure 5 It is a structural schematic diagram of the bracket, the rotating shaft and the storage plate in the utility model.

[0023] In the figure: 1-dust suppression component; 2-adjustment component; 3-tunneling machine head; 4-water tank; 5-water pump; 6-telescopic pipe; 7-connecting pipe; 8-atomizing nozzle; 9-transmission shaft; 10-tunneling cutter head; 11-connecting plate; 12-mounting hole; 13-bracket; 14-rotating shaft; 15-storage plate; 16-gear; 17-tooth plate; 18-hydraulic rod; 19-casing; 20-bolt; 21-mesh plate; 22-sealing plug. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Please refer to Figure 1-Figure 5 The utility model provides a technical solution for a dust reduction coal mine boring machine: a dust reduction coal mine boring machine, including a boring machine head 3, a dust reduction component 1, the dust reduction component 1 makes the dust generated when the boring machine head 3 is working fall, the dust reduction component 1 is fixedly connected to the boring machine head 3, and an adjustment component 2, the adjustment component 2 is used to change the use position of the dust reduction component 1, and the adjustment component 2 is fixedly connected to the boring machine head 3.

[0026] The dust reduction component 1 includes a water tank 4, which is fixedly connected to the tunneling head 3. A water pump 5 is installed on the water tank 4. A telescopic pipe 6 is fixedly connected to the water pump 5. A connecting pipe 7 is fixedly connected to the telescopic pipe 6. An atomizing nozzle 8 is installed in the connecting pipe 7. When the tunneling head 3 is used for coal mine excavation, the water source is filled in the water tank 4. Under the action of the water pump 5, the water source in the water tank 4 is introduced into the telescopic pipe 6. The water source flows into the connecting pipe 7 and is finally discharged through the atomizing nozzle 8. The atomized water source contacts the dust in the air, and the surface tension of the water source is used to drive the dust to fall. In this embodiment, the water source in the water tank 4 is introduced into the atomizing nozzle 8 by the water pump 5, so as to increase the pressure of the water source and facilitate the atomization of the water source. The atomized water source diffuses over a large area, and then the dust generated during the excavation process is subjected to dust reduction treatment. The use of the telescopic pipe 6 facilitates the position adjustment of the connecting pipe 7.

[0027] A sealing plug 22 is installed in the water tank 4 . The sealing plug 22 is made of rubber material. Water can be added to the water tank 4 by opening the sealing plug 22 .

[0028] A transmission shaft 9 is rotatably connected in the tunneling machine head 3, and the transmission shaft 9 is used to drive a tunneling cutter head 10 to rotate. The tunneling cutter head 10 is fixedly connected to the transmission shaft 9. The tunneling cutter head 10 is provided with two to ensure the tunneling efficiency of the coal mine.

[0029] A connecting plate 11 is fixedly connected to the tunnel boring machine head 3, and a mounting hole 12 is processed in the connecting plate 11. The connecting plate 11 is configured to connect the tunnel boring machine head 3 and an external power device. The mounting hole 12 is processed in the connecting plate 11 to facilitate the connecting piece to pass through the mounting hole 12 to connect the connecting plate 11 and the external power mechanism.

[0030] Embodiment 2: The adjustment component 2 includes a bracket 13, which is fixedly connected to the tunneling head 3. A rotating shaft 14 is rotatably connected in the bracket 13, and a storage plate 15 is fixedly connected to the rotating shaft 14. The storage plate 15 is fixedly connected to the connecting pipe 7. A gear 16 is fixedly connected to the rotating shaft 14, and a tooth plate 17 is meshed and connected to the gear 16. A hydraulic rod 18 is fixedly connected to the tooth plate 17. The hydraulic rod 18 is fixedly connected to the tunneling head 3. According to the above embodiment, when dust is reduced around the tunneling cutter head 10, the hydraulic rod 18 is started, and the hydraulic rod 18 drives the tooth plate 17 to move horizontally. The tooth plate 17 drives the rotating shaft 14 to rotate in the bracket 13 through the gear 16, and then the rotating shaft 14 drives the storage plate 15 to move, and the storage plate 15 drives the connecting pipe 7 to move together. Through the reciprocating motion of the hydraulic rod 18, the gear 16 and the tooth plate 17 are used as a transmission, and then the connecting pipe 7 on the storage plate 15 swings in an arc shape, thereby expanding the dust reduction range of the atomizing nozzle 8.

[0031] A protective shell 19 is provided on the storage plate 15, and a bolt 20 is sleeved in the protective shell 19. The bolt 20 is threadedly connected to the storage plate 15. The protective shell 19 is connected to the storage plate 15 through the bolt 20. The setting of the protective shell 19 prevents flying gravel from hitting the atomizing nozzle 8.

[0032] A mesh plate 21 is fixedly connected to the protective shell 19. The aperture of the mesh plate 21 is relatively large. The mesh plate 21 can block the gravel while facilitating the spraying of the atomized water source.

Claims

1. A dust reduction coal mine boring machine, comprising a boring machine head (3), characterized in that: A dust reduction component (1), the dust reduction component (1) causing dust generated when the tunnel boring machine head (3) is working to fall down, the dust reduction component (1) being fixedly connected to the tunnel boring machine head (3); An adjustment component (2), the adjustment component (2) being used to change the use position of the dust reduction component (1), the adjustment component (2) being fixedly connected to the tunneling machine head (3); The dust suppression component (1) comprises a water tank (4), the water tank (4) being fixedly connected to the tunnel boring machine head (3), a water pump (5) being installed on the water tank (4), a telescopic pipe (6) being fixedly connected to the water pump (5), a connecting pipe (7) being fixedly connected to the telescopic pipe (6), and an atomizing nozzle (8) being installed in the connecting pipe (7); The adjustment assembly (2) comprises a bracket (13), the bracket (13) is fixedly connected to the tunnel boring machine head (3), a rotating shaft (14) is rotatably connected to the bracket (13), a storage plate (15) is fixedly connected to the rotating shaft (14), the storage plate (15) is fixedly connected to the connecting pipe (7), a gear (16) is fixedly connected to the rotating shaft (14), a toothed plate (17) is meshingly connected to the gear (16), a hydraulic rod (18) is fixedly connected to the toothed plate (17), and the hydraulic rod (18) is fixedly connected to the tunnel boring machine head (3); The storage plate (15) is provided with a protective shell (19), a bolt (20) is sleeved in the protective shell (19), and the bolt (20) and the storage plate (15) are threadedly connected; A mesh plate (21) is fixedly connected to the protective shell (19).

2. A dust reduction coal mine boring machine according to claim 1, characterized in that: A sealing plug (22) is installed in the water tank (4).

3. The dust reduction coal mine boring machine according to claim 1, characterized in that: A transmission shaft (9) is rotatably connected to the tunneling machine head (3), and a tunneling cutter head (10) is fixedly connected to the transmission shaft (9).

4. The dust reduction coal mine boring machine according to claim 1, characterized in that: A connecting plate (11) is fixedly connected to the tunnel boring machine head (3), and a mounting hole (12) is machined in the connecting plate (11).