Electric heating smelting furnace

By designing a combination of water tank, smoking hood, fan and activated carbon filter in an electric heating melting furnace, the hazards of harmful substances in the flue gas at high temperatures are solved, effective filtration and emission of flue gas are achieved, and environmental protection performance is improved.

CN222635147UActive Publication Date: 2025-03-18YANCHENG DRAGONPOWER ELECTRIC CO
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Patent Information

Application Number
CN202420653152.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-18
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing electric heating melting furnaces contain more harmful substances in the flue gas at high temperatures, which harms the environment and human health, but lacks effective flue gas treatment measures.

Method used

An electric heating smelting furnace is designed, using components such as water tank, smoking hood, fan, activated carbon filter, etc. to inhale the smoke through the smoking hood, discharge it into the installation pipe through the inlet pipe, smoke supply pipe and smoke outlet pipe, and then filter the harmful substances through the activated carbon filter and then discharge it.

Benefits of technology

It effectively reduces the harm of harmful substances in the flue gas to the environment and the human body, and improves the environmental protection performance of the electric heating melting furnace.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222635147U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric heating smelting furnace which comprises a U-shaped base arranged on the ground, and is characterized in that the base is connected with the electric heating smelting furnace through a rotating mechanism, a water tank is arranged on one side of the base, the top of the water tank is connected with a smoke suction cover through a smoke suction mechanism, a water suction pump is arranged on the top of the water tank, and the water suction pump is connected with the electric heating smelting furnace. The rotating mechanism comprises a servo motor and a rotating shaft, one side of the base is fixedly connected with a U-shaped fixing plate, and the servo motor is fixedly connected with the fixing plate. The electric heating smelting furnace has the advantages that the fan sucks smoke generated when the electric heating smelting furnace is used through the smoke suction cover, then the smoke is discharged into the mounting pipe through the smoke inlet pipe, the smoke conveying pipe and the smoke outlet pipe, harmful substances in the smoke are filtered through the activated carbon filter screens in the mounting pipe, and then the smoke is discharged, so that harm to the environment and human bodies can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting furnaces, in particular to an electric heating smelting furnace. Background Art

[0002] A smelting furnace is a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then smelts them into the required alloy through operations such as slagging and refining. Traditional electric heating smelting furnaces are heated by built-in electric heating devices, and can convert electrical energy into thermal energy for smelting. Electric heating smelting furnaces have broad application prospects in metal smelting, casting and other material processing fields.

[0003] After searching, the patent document with application number CN202320651086.9 discloses an electric heating smelting furnace, which includes an insulation layer, a thermal insulation layer and multiple electric heating plates, the electric heating plates are embedded in the thermal insulation layer, and the thermal insulation layer is arranged in the insulation layer; the inner wall of the thermal insulation layer is slidably connected to a sliding bin; the two side walls of the sliding bin are connected to a crucible through a rotating shaft.

[0004] In the above-mentioned prior art, although the liquid in the crucible in the electric heating smelting furnace can be poured out by controlling the tilt of the crucible through a motor, which is relatively convenient, there is a lack of corresponding flue gas treatment measures. Under high temperature, metals such as copper react with oxygen to produce a large amount of oxides, part of which volatilizes into flue gas. The electric heating furnace uses a variety of auxiliary materials, such as coating materials, heat stabilizers, reducing agents, etc. These auxiliary materials will also decompose at high temperatures to produce gases, further increasing the amount of flue gas generated. These flue gases generated at high temperatures contain more harmful substances, which will cause harm to the environment and human health. Therefore, an electric heating smelting furnace is now proposed. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an electric heating smelting furnace.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The electric heating smelting furnace comprises a U-shaped base arranged on the ground, the base is connected to the electric heating smelting furnace through a rotating mechanism, a water tank is arranged on one side of the base, a smoking hood is connected to the top of the water tank through a smoking mechanism, a water pump is arranged on the top of the water tank, the rotating mechanism comprises a servo motor and a rotating shaft, a U-shaped fixing plate is fixedly connected to one side of the base, the servo motor is fixedly connected to the fixing plate, an output end of the servo motor is connected to a rotating shaft that rotates and penetrates the base, an end of the rotating shaft away from the servo motor is fixedly connected to the electric heating smelting furnace, and a side of the electric heating smelting furnace away from the rotating shaft is fixedly connected There is a rotating rod, which is rotatably connected to the inner wall of the base, the smoking mechanism includes a U-shaped support plate fixedly connected to the top of the base, a smoke inlet pipe is fixedly connected to the top of the smoking hood, and the smoke inlet pipe is fixedly connected to the inner top of the support plate, a fan is installed on the top of the water tank, and the top of the fan is fixedly connected to a smoke delivery pipe that passes through the inside of the smoke inlet pipe, a smoke outlet pipe is arranged on one side of the fan, and a mounting pipe is threadedly connected to one end of the smoke outlet pipe, and a plurality of activated carbon filters are arranged inside the mounting pipe, a water outlet pipe is arranged on the top of the water pump, and a water pump extending to the inside of the water tank is fixedly connected to the bottom of the water pump.

[0008] In order to better achieve the above purpose, the utility model adopts a further technical solution: the top of the water tank is fixedly connected to the water supply pipe, a drainage pipe is arranged on one side of the bottom of the water tank, and a valve is arranged on the drainage pipe.

[0009] In order to better achieve the above-mentioned purpose, the utility model adopts a further technical solution: the fume hood is located directly above the electrically heated smelting furnace.

[0010] The utility model has the advantages that the fan can inhale the smoke generated when the electric heating smelting furnace is in use through the smoke hood, and then discharge it to the inside of the installation pipe through the smoke inlet pipe, the smoke delivery pipe and the smoke outlet pipe, and then filter the harmful substances in the smoke through the multiple activated carbon filters inside the installation pipe before discharging, which can reduce the harm to the environment and human body. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a front perspective structural diagram of the electric heating smelting furnace proposed by the utility model;

[0012] Figure 2 This is a schematic diagram of the back three-dimensional structure of the electric heating smelting furnace proposed by the utility model;

[0013] Figure 3 It is a schematic diagram of the partial three-dimensional structure of the electric heating smelting furnace proposed by the utility model.

[0014] In the figure: 1 base, 2 electric heating smelting furnace, 3 water tank, 4 smoke hood, 5 water pump, 6 servo motor, 7 rotating shaft, 8 fixing plate, 9 rotating rod, 10 supporting plate, 11 smoke inlet pipe, 12 fan, 13 smoke conveying pipe, 14 smoke outlet pipe, 15 installation pipe, 16 activated carbon filter, 17 water outlet pipe. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0016] Reference Figure 1-Figure 3 As shown, the electric heating smelting furnace 2 includes a U-shaped base 1 arranged on the ground, the base 1 is connected to the electric heating smelting furnace 2 through a rotating mechanism, a water tank 3 is arranged on one side of the base 1, and the top of the water tank 3 is connected to a smoking hood 4 through a smoking mechanism, and a water pump 5, a servo motor 6, a water pump 5, and a fan 12 are arranged on the top of the water tank 3. The specific model specifications need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it is not repeated, and both can be powered by external equipment and controlled to be opened and closed; the outer wall and the top of the water tank 3 are provided with a layer of iron sheet to protect the water tank 3.

[0017] The rotating mechanism includes a servo motor 6 and a rotating shaft 7. A U-shaped fixing plate 8 is fixedly connected to one side of the base 1. The servo motor 6 is fixedly connected to the fixing plate 8. The output end of the servo motor 6 is connected to the rotating shaft 7 that rotates through the base 1. The end of the rotating shaft 7 away from the servo motor 6 is fixedly connected to the electric heating melting furnace 2. A rotating rod 9 is fixedly connected to the side of the electric heating melting furnace 2 away from the rotating shaft 7. The rotating rod 9 is rotatably connected to the inner wall of the base 1. When the servo motor 6 is in the position control mode and there is no new position instruction, the driving rod of the servo motor 6 will maintain the current position and be in a self-locking state, so that the rotating shaft 7 and the electric heating melting furnace 2 will not rotate. When there is a new instruction, it will rotate.

[0018] The smoking mechanism includes a U-shaped support plate 10 fixedly connected to the top of the base 1, a smoke inlet pipe 11 fixedly connected to the top of the smoking hood 4, and the smoke inlet pipe 11 is fixedly connected to the inner top of the support plate 10. A fan 12 is installed on the top of the water tank 3, and a smoke delivery pipe 13 that passes through the inside of the smoke inlet pipe 11 is fixedly connected to the top of the fan 12. A smoke outlet pipe 14 is arranged on one side of the fan 12, and a mounting pipe 15 is threadedly connected to one end of the smoke outlet pipe 14, and a plurality of activated carbon filters 16 are arranged inside the mounting pipe 15; a threaded hole is opened at one end of the mounting pipe 15 close to the smoke outlet pipe 14, and an external thread is arranged on the outer wall of one end of the smoke outlet pipe 14. The mounting pipe 15 is threadedly connected to the smoke outlet pipe 14, so that the mounting pipe 15 can be removed and the activated carbon filter 16 can be replaced conveniently; a water outlet pipe 17 is arranged on the top of the water pump 5, and a water pump extending to the inside of the water tank 3 is fixedly connected to the bottom of the water pump 5.

[0019] After the electric heating smelting furnace 2 is used, some residues may accumulate inside the furnace body. In order to keep the furnace clean and the smelting efficiency, the furnace body needs to be cleaned regularly. During the cleaning process, an external water pipe can be inserted into the water outlet pipe 17 to flush and remove these residues with water. The top of the water tank 3 is fixedly connected to the water supply pipe, and a drain pipe is provided on one side of the bottom of the water tank 3. A valve is provided on the drain pipe. The smoke hood 4 is located directly above the electric heating smelting furnace 2. Through the smoke hood 4, the smoke generated by the electric heating smelting furnace 2 can be inhaled.

[0020] When the utility model is used, first, the fan 12 is turned on, and the fan 12 will inhale the smoke generated when the electric heating smelting furnace 2 is in use through the smoke hood 4, and then discharge it to the inside of the installation pipe 15 through the smoke inlet pipe 11, the smoke delivery pipe 13 and the smoke outlet pipe 14, and then filter the harmful substances in the smoke through the multiple activated carbon filters 16 inside the installation pipe 15 before discharging, which can reduce the harm to the environment and human body.

Claims

1. An electrically heated smelting furnace, comprising a U-shaped base (1) arranged on the ground, characterized in that: The base (1) is connected to an electric heating smelting furnace (2) via a rotating mechanism. A water tank (3) is provided on one side of the base (1). A smoking hood (4) is connected to the top of the water tank (3) via a smoking mechanism. A water pump (5) is provided on the top of the water tank (3). The rotating mechanism comprises a servo motor (6) and a rotating shaft (7). A U-shaped fixing plate (8) is fixedly connected to one side of the base (1). The servo motor (6) is fixedly connected to the fixing plate (8). An output end of the servo motor (6) is connected to a rotating shaft (7) that rotates and passes through the base (1). An end of the rotating shaft (7) that is away from the servo motor (6) is fixedly connected to the electric heating smelting furnace (2). A rotating rod (9) is fixedly connected to the side of the electric heating smelting furnace (2) that is away from the rotating shaft (7). The rotating rod (9) is connected to the base (1). ), the smoking mechanism comprising a U-shaped support plate (10) fixedly connected to the top of the base (1), a smoke inlet pipe (11) fixedly connected to the top of the smoking hood (4), the smoke inlet pipe (11) fixedly connected to the inner top of the support plate (10), a fan (12) installed on the top of the water tank (3), the top of the fan (12) fixedly connected to a smoke delivery pipe (13) penetrating the inside of the smoke inlet pipe (11), a smoke outlet pipe (14) arranged on one side of the fan (12), one end of the smoke outlet pipe (14) threadedly connected to a mounting pipe (15), a plurality of activated carbon filters (16) arranged inside the mounting pipe (15), a water outlet pipe (17) arranged on the top of the water pump (5), the bottom of the water pump (5) fixedly connected to a water pump pipe extending to the inside of the water tank (3).

2. The electrically heated smelting furnace according to claim 1, characterized in that: The top of the water tank (3) is fixedly connected to a water supply pipe, and a drainage pipe is provided on one side of the bottom of the water tank (3), and a valve is provided on the drainage pipe.

3. The electrically heated smelting furnace according to claim 1, characterized in that: The smoking hood (4) is located directly above the electrically heated smelting furnace (2).

Citation Information

Patent Citations

  • Electric heating smelting furnace

    CN219551160U