Universal mold splitting detection equipment

By designing a general mode split detection device, using high-definition camera devices and XY modules to collect and locate workpiece information, the problem of low detection accuracy of existing MIM products is solved, and an efficient and accurate detection process is achieved.

CN222635524UActive Publication Date: 2025-03-18QUJING MINGHUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421207869.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The inspection of existing MIM products mainly relies on manual labor, resulting in low detection accuracy and prone to missed judgments. Manual inspection is time-consuming and labor-intensive, and high labor costs.

Method used

A general mold split detection equipment is designed, including a cabinet, a positioning device, a detection device and a control device. Through the precise identification of positioning devices and detection devices, the high-definition camera device and XY module are used to collect and position workpiece information, and the processor controls the entire detection process to improve detection accuracy and efficiency.

Benefits of technology

The device can accurately identify the information of each workpiece, save manpower, improve the accuracy and efficiency of detection module division, and reduce the situation of wrong judgment and missed judgment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses universal mold splitting detection equipment which comprises a machine cabinet, a positioning device, a detection device and a control device, a platform is arranged in the machine cabinet, the positioning device and the detection device are installed on the platform, the control device is installed in the machine cabinet, the positioning device further comprises an XY module, a universal positioning clamp and a universal charging tray, the detection device further comprises a supporting rod, a sliding base, an electric telescopic rod and a high-definition camera device. The control device further comprises a displayer, a control button, a power source and a processor. According to the utility model, the device can accurately identify the information of each workpiece through the positioning device and the detection device, so that the manpower is saved, and the precision and efficiency of mold splitting detection are improved.
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Description

Technical Field

[0001] This utility model patent belongs to the technical field of mold splitting equipment, and specifically relates to a universal mold splitting detection equipment. Background Art

[0002] Metal injection molding is a molding method that injects a plasticized mixture of metal powder and its binder into a mold. It is suitable for mass production of metal parts of different models, precision, complex three-dimensional shapes and special performance requirements. In order to ensure that all metal parts leaving the factory are qualified, these MIM products need to be tested after manufacturing to pick out unqualified products.

[0003] At present, the inspection of these MIM products is mostly done manually. During the inspection process, inspectors rely on experience and special tools to complete the inspection work. However, since some MIM products have the same appearance and are very small in size, they can only be distinguished by model number. The accuracy of inspection of such products is low, and misjudgment or missed judgment often occurs. In addition, manual inspection is time-consuming, labor-intensive, and has high labor costs.

[0004] In order to solve the above problems, this paper proposes a universal mold separation detection device. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a universal mold splitting detection device, which can accurately identify the information of each workpiece through a positioning device and a detection device, saving manpower and improving the accuracy and efficiency of mold splitting detection.

[0006] In order to achieve the above technical effects, the utility model is implemented through the following technical solutions: a universal mold splitting detection device, including a cabinet, a positioning device, a detection device, and a control device. A platform is provided in the cabinet, and a positioning device and a detection device are installed on the platform. A control device is installed in the cabinet. The positioning device also includes an XY module, a universal positioning fixture, and a universal material tray. The XY module is arranged at the center of the platform, and the universal positioning fixture is installed on the X module in the XY module. The universal material tray is detachably installed on the positioning table of the universal positioning fixture. The detection device also includes a support rod, a slide, an electric telescopic rod, and a high-definition camera device. The bracket is installed on the left and right sides of the XY module, and the slide is slidably installed on the support rod and is located above the universal positioning fixture. The upper mechanism of the slide is equipped with an electric telescopic rod and its driving end is connected to the center of the upper surface of the slide, and a high-definition camera device is installed below the slide.

[0007] The control device also includes a display, a control button, a power supply, and a processor. The display and the control button are installed above the cabinet, and the power supply and the processor are installed in the cabinet below the platform. The processor is connected to the display, the control button, the power supply, the positioning device, and the detection device by telecommunications, and the power supply provides power to the processor, the display, the control button, the positioning device, and the detection device.

[0008] Preferably, the universal positioning fixture also includes a positioning platform, a universal positioning card, and a fixture. The positioning platform is installed on the mobile end of the X module. The universal positioning card is detachably installed on the left and right sides and the rear side of the positioning platform. The fixture is installed on the universal positioning cards on the left and right sides of the positioning platform.

[0009] Preferably, the clamp further comprises a base, a torsion spring and a clamping plate, wherein the clamping plate is rotatably mounted on the base, and the torsion spring is mounted between the base and the clamping plate.

[0010] Preferably, the high-definition camera device is configured as an industrial camera; the structure may adopt a Keyence industrial camera.

[0011] Beneficial effects of the utility model:

[0012] The device can position the universal material tray containing the workpieces through a universal positioning fixture, and then the processor controls the high-definition camera device to collect information about the workpieces on the universal material tray. At the same time, the XY module controls the universal material tray to push each workpiece to the optimal shooting position under the high-definition camera device, ensuring that the information of each workpiece on the universal material tray is accurately collected, so that the mixed workpiece can be accurately identified after comparison by the processor; from the above, it can be seen that the device can accurately identify the information of each workpiece through the positioning device and the detection device, saving manpower and improving the accuracy and efficiency of detection and mold separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Those skilled in the art can also obtain other drawings based on these drawings without paying any creative work.

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is the front view of the utility model;

[0016] Figure 3 It is a cross-sectional view of the main view of the utility model;

[0017] Figure 4 For this utility model Figure 3 A partial schematic diagram of the middle part;

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0019] 1. Cabinet; 2. XY module; 3. Universal material tray; 4. Support rod; 5. Slide; 6. Electric telescopic rod; 7. High-definition camera device; 8. Display; 9. Control button; 10. Power supply; 11. Processor; 12. Positioning table; 13. Universal positioning card; 14. Base; 15. Torsion spring; 16. Clamp; 17. Platform. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model. Example 1

[0021] like Figures 1 to 4 As shown, the prior art in this embodiment has the following problems: the inventors found that the current detection of MIM products is mostly completed manually. During the detection process, the detection personnel rely on experience and special tools to complete the detection work. However, since some MIM products have the same appearance and are very small in size, they can only be distinguished according to the mold number. The accuracy of detecting such products is low, and misjudgment or missed judgment often occurs. In addition, manual detection is time-consuming and labor-intensive, with high labor intensity and high labor costs.

[0022] Therefore, the inventor provides a universal mold splitting detection device, including a cabinet 1, a positioning device, a detection device, and a control device. The cabinet 1 is provided with a platform, and the platform is equipped with a positioning device and a detection device. The cabinet 1 is equipped with a control device. The positioning device also includes an XY module 2, a universal positioning fixture, and a universal material tray 3. The XY module 2 is arranged at the center of the platform, and the universal positioning fixture is installed on the X module in the XY module 2. The universal material tray 3 is detachably installed on the positioning table 12 of the universal positioning fixture. The detection device also includes a support rod 4, a slide 5, an electric telescopic rod 6, and a high-definition camera 7. The bracket is installed on the left and right sides of the XY module 2, and the slide 5 is slidably installed on the support rod 4 and is located above the universal positioning fixture. The upper mechanism of the slide 5 is equipped with an electric telescopic rod 6 and its driving end is connected to the center of the upper surface of the slide 5. The high-definition camera 7 is installed below the slide 5.

[0023] The control device also includes a display 8, a control button 9, a power supply 10, and a processor 11. The display 8 and the control button 9 are installed above the cabinet 1, and the power supply 10 and the processor 11 are installed in the cabinet 1 below the platform. The processor 11 is connected to the display 8, the control button 9, the power supply 10, the positioning device, and the detection device by telecommunications, and the power supply 10 provides power for the processor 11, the display 8, the control button 9, the positioning device, and the detection device.

[0024] Its principle and effect are as follows: when in use, the device can position the universal material tray 3 containing the workpieces through the universal positioning fixture, and then input the workpiece information to be detected through the control button 9, and then the processor 11 controls the high-definition camera device 7 to collect information on the workpieces on the universal material tray 3. During the collection process, in order to ensure the accuracy of the information, the electric telescopic rod 6 can be controlled to push the high-definition camera device 7 downward, and at the same time, the XY module 2 controls the universal material tray 3 to move in the X and Y directions of the platform horizontal plane, and pushes each workpiece to the optimal shooting position below the high-definition camera device 7, ensuring that the information of each workpiece on the universal material tray 3 is accurately collected, so that the mixed workpiece can be accurately identified after comparison by the processor 11; from the above, it can be seen that the device can accurately identify the information of each workpiece through the positioning device and the detection device, save manpower, and improve the accuracy and efficiency of detection and mold separation. Example 2

[0025] like Figures 1 to 4 As shown, based on the above embodiment, the universal positioning fixture provided in this embodiment further includes a positioning platform 12, a universal positioning card 13, and a fixture. The positioning platform 12 is installed on the mobile end of the X module. The universal positioning card 13 is detachably installed on the left and right sides and the rear side of the positioning platform 12. The fixture is installed on the universal positioning cards 13 on the left and right sides of the positioning platform 12.

[0026] The effect is that the positioning table 12 in the structure can be controlled by the XY module 2 to move in the X and Y directions of the horizontal plane of the platform, pushing each workpiece to the best shooting position below the high-definition camera device 7, ensuring that the information of each workpiece on the universal material tray 3 is accurately collected.

[0027] Furthermore, the clamp also includes a base 14, a torsion spring 15, and a clamping plate 16. The clamping plate 16 is rotatably mounted on the base 14, and the torsion spring 15 is installed between the base 14 and the clamping plate 16;

[0028] The effect is: when using this structure, you only need to press the outer side of the clamp 16 to lift the inner side of the clamp 16, then put the universal material tray 3 on the positioning table 12, and finally release the clamp 16 so that the inner side of the clamp 16 presses the universal material tray 3 under the action of the torsion spring 15, thereby achieving a clamping effect. Example 3

[0029] like Figures 1 to 4 As shown, based on the above embodiments, the high-definition camera device 7 provided in this embodiment is configured as an industrial camera; this structure can adopt a Keyence industrial camera.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A universal mold splitting detection device, comprising a cabinet (1), a positioning device, a detection device, and a control device, wherein the cabinet (1) is provided with a platform, the positioning device and the detection device are installed on the platform, and the cabinet (1) is installed with a control device, characterized in that: The positioning device further comprises an XY module (2), a universal positioning fixture, and a universal material tray (3), wherein the XY module (2) is arranged at the center of the platform, the universal positioning fixture is mounted on the X module in the XY module (2), and the universal material tray (3) is detachably mounted on the positioning platform (12) of the universal positioning fixture. The detection device further comprises a support rod (4), a slide seat (5), an electric telescopic rod (6), and a high-definition camera device (7), wherein the support is mounted on the left and right sides of the XY module (2), the slide seat (5) is slidably mounted on the support rod (4) and is located above the universal positioning fixture, an electric telescopic rod (6) is mounted on the upper mechanism of the slide seat (5) and its driving end is connected to the center of the upper surface of the slide seat (5), and a high-definition camera device (7) is mounted below the slide seat (5); The control device further comprises a display (8), a control button (9), a power supply (10), and a processor (11); the display (8) and the control button (9) are mounted above the cabinet (1); the power supply (10) and the processor (11) are mounted in the cabinet (1) below the platform; the processor (11) is connected to the display (8), the control button (9), the power supply (10), the positioning device, and the detection device by telecommunication; and the power supply (10) provides power to the processor (11), the display (8), the control button (9), the positioning device, and the detection device.

2. A universal mold separation detection device according to claim 1, characterized in that: The universal positioning fixture further comprises a positioning platform (12), a universal positioning card (13), and a fixture. The positioning platform (12) is mounted on the mobile end of the X module. The universal positioning card (13) is detachably mounted on the left and right sides and the rear side of the positioning platform (12). The fixture is mounted on the universal positioning cards (13) on the left and right sides of the positioning platform (12).

3. A universal mold splitting detection device according to claim 2, characterized in that: The clamp further comprises a base (14), a torsion spring (15), and a clamping plate (16); the clamping plate (16) is rotatably mounted on the base (14), and the torsion spring (15) is mounted between the base (14) and the clamping plate (16).

4. A universal mold splitting detection device according to claim 1, characterized in that: The high-definition camera device (7) is configured as an industrial camera.