Online automatic defect detection device for high-strength aluminum alloy

By designing a high-strength aluminum alloy online automated defect detection device equipped with an ultrasonic detector and laser scanner, the problem of low defect detection efficiency in the prior art is solved, and the effect of rapid detection and improved production efficiency is achieved.

CN222636121UActive Publication Date: 2025-03-18WUHAN MEILIMEI TECH CO LTD
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Patent Information

Application Number
CN202420913380.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-18
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing high-strength aluminum alloy online automation defect detection device does not help improve overall production efficiency when used.

Method used

A high-strength aluminum alloy online automation defect detection device including a operating table, a push-pull handle, an ultrasonic detector and a laser scanner is designed. By installing an ultrasonic detector and laser scanner on the bottom of the X-frame, defects in the interior and surface of the aluminum alloy can be accurately identified, and detection efficiency and operational convenience can be improved through accessories such as universal wheels and display screens.

Benefits of technology

It realizes a fast scanning and detection process, reduces time delays in production, improves overall production efficiency, and facilitates equipment maintenance and maintenance.

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Abstract

The utility model provides an on-line automatic defect detection device for high-strength aluminum alloy, which relates to the technical field of defect detection, and comprises an operating table and a push-pull handle, the top of the operating table is provided with a limiting plate, a movable chute, a placing table and a support column, the bottom of the operation table is provided with the supporting legs, the bottoms of the supporting legs are provided with the universal wheels, and the ultrasonic detector and the laser scanner are additionally arranged at the bottom of the X-shaped frame, so that tiny holes, cracks and other hidden defects in aluminum alloy can be accurately recognized through the additionally arranged ultrasonic detector during use; the laser scanner can accurately detect the problems of flaws, scratches and abrasion on the surface, so that the rapid scanning and detection process is added during use, time delay in production is reduced, and the overall production efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of defect detection, in particular to an online automatic defect detection device for high-strength aluminum alloy. Background Art

[0002] According to the Chinese patent number CN216433940U, the utility model discloses an automatic paper surface defect detection device, including a base, the four corners of the lower end of the base are fixedly connected to support legs, the base is a "U"-shaped structure, the inner wall of the base is movably connected to a number of No. 1 rotating rollers, the front part of the upper end of the base is fixedly connected to a shaping device, the middle part of the upper end of the base is fixedly connected to a bracket, the inner wall of the bracket is fixedly connected to a camera, the rear right end of the base is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a No. 1 inclined plate, the rear end of the base is provided with a classification device, the classification device includes an adjustment seat, the adjustment seat is a "U"-shaped structure, and the lower left and lower right parts of the adjustment seat are both provided with front and rear through slots. The automatic paper surface defect detection device described in the utility model has high stirring efficiency, good stirring effect, high stability, and is suitable for use in the production of energy-saving materials.

[0003] The above-mentioned comparative documents and prior art have the following technical problems:

[0004] 1. The high-strength aluminum alloy online automatic defect detection device commonly used in the current market does not help improve the overall production efficiency when used. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an online automatic defect detection device for high-strength aluminum alloy.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-strength aluminum alloy online automatic defect detection device, including an operating table and a push-pull handle, a limit plate is provided on the top of the operating table, a movable slide is provided on the top of the operating table, a placing table is provided on the top of the movable slide, a support column is provided on the top of the operating table, a support leg is provided at the bottom of the operating table, and a universal wheel is provided at the bottom of the support leg.

[0007] Preferably, a control cabinet shell is provided on the front of the operating table, and the front of the control cabinet shell is connected to the back of the operating table in a fitting manner.

[0008] Preferably, a display screen is provided on the top of the control cabinet housing, and the display screen and the control cabinet housing are rounded.

[0009] Preferably, six operation buttons are provided on the top of the control cabinet housing, and the top of each operation button is rounded.

[0010] Preferably, an X-shaped frame is provided on the top of the support column, and the four corners of the X-shaped frame are connected to the support column in a positioning manner.

[0011] Preferably, an ultrasonic detector is provided at the bottom of the X-shaped frame, and the ultrasonic detector is fixedly connected to the X-shaped frame.

[0012] Preferably, a laser scanner is provided at the bottom of the X-shaped frame, and the laser scanner is fixedly connected to the X-shaped frame, and one side of the laser scanner is rounded.

[0013] Beneficial Effects

[0014] In the utility model, an ultrasonic detector and a laser scanner are installed at the bottom of the X-shaped frame, so that when in use, the installed ultrasonic detector can accurately identify tiny cavities, cracks and other hidden defects inside the aluminum alloy, and the laser scanner can accurately detect surface flaws, scratches and wear problems, which increases the rapid scanning and detection process during use, reduces time delays in production, and helps to improve overall production efficiency.

[0015] In the utility model, a universal wheel is provided at the bottom of each supporting leg, so that when in use, the installed universal wheel can be used to move between different positions to adapt to different detection needs, the position of the device can be quickly adjusted, the work efficiency is improved, and the maintenance of the equipment is also convenient.

[0016] In the utility model, a display screen and operation buttons are provided on one side of the control cabinet shell, so that when in use, the monitoring screen can be displayed in real time through the installed display screen and operation buttons, so that the staff can immediately understand the on-site situation without time delay, ensuring timely response and handling of emergencies, facilitating the staff to perform quick operations, and improving the accuracy and efficiency of operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an axonometric drawing of the utility model;

[0018] Figure 2 It is a front view of the utility model;

[0019] Figure 3 It is a right side view of the utility model;

[0020] Figure 4 It is a left view of the utility model.

[0021] Legend:

[0022] 1. Operating table; 2. Support column; 3. X-shaped frame; 4. Ultrasonic detector; 5. Laser scanner; 6. Display screen; 7. Operation buttons; 8. Control cabinet shell; 9. Universal wheel; 10. Moving slide; 11. Support leg; 12. Limit plate; 13. Placement table; 14. Push-pull handle. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects of the utility model easier to understand, the utility model is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.

[0024] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:

[0026] Reference Figure 1-4 A high-strength aluminum alloy online automatic defect detection device includes an operating table 1 and a push-pull handle 14. A limit plate 12 is provided on the top of the operating table 1. A control cabinet shell 8 is provided on the front of the operating table 1. A control circuit is provided inside the control cabinet shell 8. The front of the control cabinet shell 8 is connected to the back of the operating table 1 by a fitting connection. A display screen 6 is provided on the top of the control cabinet shell 8. The display screen 6 is electrically connected to the control circuit provided inside the control cabinet shell 8. The display screen 6 and the control cabinet shell 8 are rounded. Six operation buttons 7 are provided on the top of the control cabinet shell 8. The six operation buttons 7 are electrically connected to the control circuit provided inside the control cabinet shell 8. The top of each operation button 7 is rounded. A movable slide 10 is provided on the top of the platform 1, and a placing table 13 is provided on the top of the movable slide 10. A supporting column 2 is provided on the top of the operating table 1, and an X-shaped frame 3 is provided on the top of the supporting column 2, and the four corners of the X-shaped frame 3 are positioned and connected to the supporting column 2, an ultrasonic detector 4 is provided at the bottom of the X-shaped frame 3, and the ultrasonic detector 4 is fixedly connected to the X-shaped frame 3, a laser scanner 5 is provided at the bottom of the X-shaped frame 3, and the laser scanner 5 is fixedly connected to the X-shaped frame 3, and one side of the laser scanner 5 is rounded, a supporting leg 11 is provided at the bottom of the operating table 1, and a universal wheel 9 is provided at the bottom of the supporting leg 11, and the ultrasonic detector 4 and the laser scanner 5 are electrically connected to the control circuit arranged inside the control cabinet housing 8.

[0027] When in use, the user can install an ultrasonic detector 4 and a laser scanner 5 at the bottom of the X-shaped frame 3, so that when in use, the installed ultrasonic detector 4 can accurately identify tiny cavities, cracks and other hidden defects inside the aluminum alloy, and the laser scanner 5 can accurately detect surface flaws, scratches, and wear problems, which increases the rapid scanning and detection process during use, reduces time delays in production, and helps to improve overall production efficiency. Universal wheels 9 are provided at the bottom of each supporting leg 11, so that when in use, the installed universal wheels 9 can be moved between different positions to adapt to different detection needs, and the position of the device can be quickly adjusted to improve work efficiency. At the same time, it is also convenient for equipment maintenance and maintenance. A display screen 6 and an operation button 7 are provided on one side of the control cabinet housing 8, so that when in use, the installed display screen 6 and the operation button 7 can be used to display the monitoring screen in real time, so that the staff can immediately understand the on-site situation, there is no time delay, and timely response and handling of emergencies are ensured, which is convenient for the staff to perform quick operations and improves the accuracy and efficiency of the operation. Specific embodiment 2:

[0029] Reference Figure 1-4 A warning light is provided on the top of the X-shaped frame 3, which is electrically connected to the control circuit arranged inside the control cabinet housing 8. In this way, when in use, the installed warning light can ensure that the staff can immediately notice the test results, which helps to take necessary measures in time, while reducing the possibility of accidents and ensuring the safety of the working environment, thus making work more efficient and convenient.

[0030] In summary:

[0031] 1. An ultrasonic detector 4 and a laser scanner 5 are installed at the bottom of the X-shaped frame 3. In this way, the ultrasonic detector 4 can accurately identify tiny cavities, cracks and other hidden defects inside the aluminum alloy during use, and the laser scanner 5 can accurately detect surface flaws, scratches and wear problems. This increases the rapid scanning and detection process during use, reduces time delays in production, and helps to improve overall production efficiency;

[0032] 2. A universal wheel 9 is provided at the bottom of each supporting leg 11, so that when in use, the universal wheel 9 can be used to move between different positions to adapt to different detection requirements, and the position of the device can be quickly adjusted to improve work efficiency, and it is also convenient for equipment maintenance;

[0033] 3. A display screen 6 and an operation button 7 are provided on one side of the control cabinet housing 8. In this way, the monitoring screen can be displayed in real time through the installed display screen 6 and operation button 7 during use, so that the staff can immediately understand the on-site situation without time delay, ensuring timely response and handling of emergencies, facilitating quick operation by the staff, and improving the accuracy and efficiency of the operation.

[0034] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An online automatic defect detection device for high-strength aluminum alloy, comprising an operating table (1) and a push-pull handle (14), characterized in that: The top of the operating platform (1) is provided with a limit plate (12), the top of the operating platform (1) is provided with a movable slide groove (10), the top of the movable slide groove (10) is provided with a placing table (13), the top of the operating platform (1) is provided with a support column (2), the top of the support column (2) is provided with an X-shaped frame (3), the bottom of the operating platform (1) is provided with a support leg (11), the bottom of the support leg (11) is provided with a universal wheel (9), the front of the operating platform (1) is provided with a control cabinet shell (8), the control cabinet shell (8) is provided with a control circuit, the top of the control cabinet shell (8) is provided with a display screen (6), the display screen (6) is electrically connected to the control circuit provided inside the control cabinet shell (8), the X-shaped frame (3) is provided with an ultrasonic detector (4) and a laser scanner (5), the ultrasonic detector (4) and the laser scanner (5) are electrically connected to the control circuit provided inside the control cabinet shell (8).

2. The high-strength aluminum alloy online automatic defect detection device according to claim 1, characterized in that: The front side of the control cabinet housing (8) and the back side of the operating table (1) are connected in a fitting manner.

3. The high-strength aluminum alloy online automatic defect detection device according to claim 1 is characterized in that: The display screen (6) and the control cabinet housing (8) are rounded.

4. The high-strength aluminum alloy online automatic defect detection device according to claim 1, characterized in that: Six operating buttons (7) are arranged on the top of the control cabinet housing (8), and the top of each operating button (7) is rounded. The operating button (7) is electrically connected to a control circuit arranged inside the control cabinet housing (8).

5. The high-strength aluminum alloy online automatic defect detection device according to claim 1, characterized in that: The four corners of the X-shaped frame (3) are all connected to the support column (2) by positioning.

6. The high-strength aluminum alloy online automatic defect detection device according to claim 1, characterized in that: The ultrasonic detector (4) is provided at the bottom of the X-shaped frame (3), and the ultrasonic detector (4) and the X-shaped frame (3) are fixedly connected.

7. The high-strength aluminum alloy online automatic defect detection device according to claim 1 is characterized in that: The laser scanner (5) is provided at the bottom of the X-shaped frame (3), the laser scanner (5) and the X-shaped frame (3) are fixedly connected, and one side of the laser scanner (5) is rounded.

Citation Information

Patent Citations

  • Automatic paper surface defect detection device

    CN216433940U