Anti-virtual-insertion device for visual inspection of camera

Abstract

The utility model relates to the field of vehicle lamp detection, in particular to a camera visual inspection false insertion prevention device, which comprises an equipment module, a positioning module and a detection module, the positioning module is assembled on the equipment module, a placement position for placing parts is formed on the positioning module, the detection module comprises a manipulator, and the manipulator is connected with the equipment module through a connecting rod. A visual camera used for visual detection and a marking assembly used for marking are assembled on the mechanical arm. The technical problem that many uncertain factors are generated due to the fact that wire harness plug-in pieces are plugged manually in the lamp production and manufacturing process in the prior art is solved.

Description

Technical Field

[0001] The utility model relates to the field of vehicle lamp detection, in particular to a camera visual detection anti-false insertion device. Background Art

[0002] Today's automotive industry is developing rapidly. During the production and manufacturing of lamps, manual work on wiring harnesses and plug-ins produces many uncertain factors, such as wrong plugging, missed plugging, false plugging, and improper plugging, which causes the LED to fail to light up, thus having a significant impact on the quality of delivered products. Manual visual inspection increases the workload of employees and cannot effectively judge the effectiveness. Based on these needs, industry trends require the development of automation, less-manpowered, and integrated camera visual inspection devices to achieve new process requirements for products, facilitate the improvement of corporate competitiveness, promote digital development, and improve product quality. Utility Model Content

[0003] In order to solve the technical problem in the prior art that many uncertain factors are generated during the manual insertion of wiring harnesses and plugs in the lamp production process, the present application proposes a camera visual detection and anti-false insertion device to solve the above technical problem.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] The utility model provides a camera visual detection and anti-false insertion device, comprising: an equipment module; a positioning module, the positioning module is assembled on the equipment module, and an insertion position for inserting parts is formed on the positioning module; and an inspection module, the inspection module comprises a manipulator, and the manipulator is equipped with a visual camera for visual inspection and a marking component for marking.

[0006] Furthermore, the equipment module includes a box body, the box body is provided with a table panel, and the table panel is provided with a guide groove for receiving the positioning module.

[0007] Furthermore, the table panel is also provided with a bracket, and the bracket is provided with a display screen, an operation panel and an LED work station light.

[0008] Furthermore, the box body includes an equipment square tube frame, a side of the equipment square tube frame is equipped with an equipment protective cover, the equipment square tube frame is equipped with a button box near the table panel, and the equipment square tube frame is equipped with a Forma wheel.

[0009] Furthermore, the positioning module includes a base plate that fits into the guide groove, and a plurality of limiting blocks are arranged on the base plate to form a placement position on the base plate that is adapted in shape to the component.

[0010] Furthermore, a rotary plunger mounting seat is provided on the base plate, and after the base plate is inserted into the guide groove, a rotary plunger is screwed into the rotary plunger mounting seat to match and fix the base plate.

[0011] Furthermore, the manipulator is mounted on the table panel via a first mounting plate and a second mounting plate to achieve biaxial adjustment movement.

[0012] Furthermore, the top of the manipulator is provided with a mounting bracket for assembling a visual camera.

[0013] Furthermore, the marking assembly is assembled on the mounting frame, and the marking assembly includes a needle-shaped cylinder, a marking head and a protective cover.

[0014] Based on the above technical solution, the technical effects that can be achieved by the present invention are:

[0015] The camera visual inspection and anti-false plug-in device of the utility model is used for detecting whether the wiring harness in the lamp product is properly connected to the plug-in, so as to prevent the LED from failing to light up due to false plug-in. The camera visual inspection and anti-false plug-in device comprises three parts: an equipment module, a positioning module, and a detection module. The camera visual inspection and anti-false plug-in device is an improvement in the technical strength of the automated production line. By performing visual inspection through a visual camera assembled on a manipulator, the risk of the operator's visual inspection being unable to identify is reduced, the product qualification rate and production rhythm are improved, and the production quality is improved. The promotion and application of the device in the inspection of lamp products has promoted the development direction of digitization and intelligence, improved the technical strength of the enterprise, and ensured the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the camera visual detection and anti-false insertion device of the present invention;

[0017] Figure 2 This is a schematic diagram of the equipment module of the camera visual detection anti-false insertion device of the present invention;

[0018] Figure 3 This is a schematic diagram of a positioning module of a camera visual detection anti-false insertion device of the present invention;

[0019] Figure 4 Schematic diagram of the detection module of the camera visual detection anti-false insertion device of the present invention.

[0020] Among them: a-components; 1-equipment module, 11-box, 12-table panel, 13-guide groove, 14-bracket, 141-display screen, 142-operation panel, 143-LED workstation light, 15-equipment square tube frame, 16-equipment protective cover, 17-button box, 18-Foma wheel; 2-positioning module, 21-base plate, 22-limit block, 23-rotary plunger mounting seat, 24-rotary plunger; 3-detection module, 31-manipulator, 32-visual camera, 33-marking component, 331-needle cylinder, 332-marking head, 333-protective cover, 34-first mounting plate, 35-second mounting plate, 36-mounting frame. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1-4 As shown, the utility model provides a camera visual inspection and anti-false insertion device, including an equipment module 1, a positioning module 2 and a detection module 3. The lamp product component a is placed in an insertion position formed by a plurality of limit blocks 22 on the bottom plate 21, which is adapted to the component a. This ensures that the product is firmly positioned in the positioning module 2 without movement. The employee operation is simple, efficient and convenient, saving time and effort, and improving work efficiency. After positioning the product component a, both hands start the button box 17 in the equipment module 1. The device is started through PLC program control, triggering the detection module 3 to start the operation motion program instruction. The visual camera 32 is fixed on the mounting frame 36 of the manipulator 31. The manipulator 31 drives the visual camera 32 to align the wiring harness of the lamp product component a on the positioning module 2. The plug-in position is checked for proper insertion to prevent false insertion. After the inspection is completed, the needle cylinder 331, marking head 332 and protective cover 333 of the marking component 33 are fixed to the manipulator 31. When the visual camera 32 takes a photo of the wiring harness to be inspected at the insertion inspection position and the inspection is completed, the marking head 332 on the needle cylinder 331 performs dot confirmation on the product to ensure that the product of this process is qualified and flows to the next process. The camera visual inspection anti-false insertion device is an improvement in the technical strength of the automated production line, which reduces the risk of operators being unable to identify by visual inspection, improves the product qualification rate and production rhythm, and improves production quality. The promotion and application of this technology in lighting products has promoted the development direction of digitalization and intelligence, improved the technical strength of the enterprise, and ensured product quality.

[0023] The present invention provides a camera visual inspection and anti-false insertion device. The device module 1 includes a display screen 141, an operation panel 142, an LED work station light 143, a button box 17, a table panel 12, a square tube frame 15 for the device, a protective cover 16 for the device, a Formosa wheel 18, and a guide groove 13. When a lighting product is placed on the positioning module 2 and fixed in the positioning module 2, the bottom plate 21 in the positioning module 2 slides into the guide groove 13, the positioning module 2 is fixed to the device module 1, and the button box 17 in the device module 1 is activated with both hands. The device is started through PLC program control, triggering the detection module 3 to start the operation motion program instruction. The detection module 3 is fixed on the table panel 12 in the device module 1. The visual inspection result, OK or NG, is displayed on the display screen 141 of the device module 1. The visual effect of the operation inspection is direct and clear, preventing the outflow of unqualified products.

[0024] The camera visual detection and anti-false insertion device of the present invention has a bottom plate 21 of the positioning module 2 and a guide groove 13 of the equipment module 1 that directly pushes the positioning module 2 into the equipment module 1 through a sliding groove, and then the rotating plunger 24 and the rotating plunger mounting seat 23 match and fix the positioning module 2 and the equipment module 1, which is convenient for employees to operate and replace. The operation of employees is simple, efficient and convenient, which saves time and effort and improves work efficiency.

[0025] The camera visual inspection and anti-false insertion device of the present invention is as follows: after the lighting product is placed, the button box 17 in the equipment module 1 is activated by both hands, and the equipment is started through the PLC program control, triggering the detection module 3 to start the operation motion program instruction. The detection module 3 is fixed on the table panel 12 in the equipment module 1. When the detection module 3 detects whether the product is qualified or not, the detection result OK or NG will be displayed on the display screen 141 of the equipment module 1. The visual effect of the operation detection is direct and clear, which prevents the outflow of unqualified products.

[0026] The camera visual inspection and anti-false insertion device of the present invention has an inspection camera fixed on the mounting frame 36 of the inspection module 3, and the manipulator 31 drives the inspection camera to detect whether the wiring harness of the lamp product component a on the positioning module 2 is in place to prevent false insertion. The manipulator 31 is installed on the table panel 12 through the first mounting plate 34 and the second mounting plate 35 to realize biaxial adjustment movement, and realize forward and backward, left and right adjustment movement in the X and Y directions. The operation of employees is simple, efficient and convenient, saving time and effort, and improving work efficiency.

[0027] It should be understood that the specific embodiments described above are only used to explain the present invention and are not intended to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the scope of protection of the present invention.

Claims

1. A camera visual detection anti-false insertion device, characterized in that: include: Equipment module (1); A positioning module (2), the positioning module (2) being assembled on the equipment module (1), and having an insertion position for inserting a component (a) formed on the positioning module (2); The detection module (3) comprises a manipulator (31), and the manipulator (31) is equipped with a visual camera (32) for visual detection and a marking component (33) for marking.

2. The camera visual detection anti-false insertion device according to claim 1 is characterized in that: The equipment module (1) comprises a box body (11), a table panel (12) is arranged on the box body (11), and a guide groove (13) is arranged on the table panel (12) to connect the positioning module (2).

3. The camera visual detection anti-false insertion device according to claim 2 is characterized in that: The table panel (12) is also provided with a bracket (14), and the bracket (14) is provided with a display screen (141), an operation panel (142) and an LED work station lamp (143).

4. The camera visual detection anti-false insertion device according to claim 3 is characterized in that: The box body (11) comprises an equipment square tube frame (15), a side of the equipment square tube frame (15) is equipped with an equipment protection cover (16), a button box (17) is equipped on the equipment square tube frame (15) near the table panel (12), and the equipment square tube frame (15) is equipped with a Forma wheel (18).

5. The camera visual detection and anti-false insertion device according to claim 2 is characterized in that: The positioning module (2) comprises a base plate (21) fitted into the guide groove (13), and a plurality of limit blocks (22) are arranged on the base plate (21) to form an insertion position on the base plate (21) whose shape is adapted to the component (a).

6. The camera visual detection and anti-false insertion device according to claim 5 is characterized in that: A rotary plunger mounting seat (23) is arranged on the bottom plate (21). After the bottom plate (21) is inserted into the guide groove (13), a rotary plunger (24) is screwed into the rotary plunger mounting seat (23) to match and fix the bottom plate (21).

7. The camera visual detection and anti-false insertion device according to claim 2, characterized in that: The manipulator (31) is mounted on the table panel (12) via a first mounting plate (34) and a second mounting plate (35) to achieve biaxial adjustment movement.

8. The camera visual detection and anti-false insertion device according to claim 7 is characterized in that: The top of the manipulator (31) is provided with a mounting frame (36) for assembling a visual camera (32).

9. The camera visual detection and anti-false insertion device according to claim 8, characterized in that: The marking assembly (33) is mounted on the mounting frame (36), and the marking assembly (33) comprises a needle cylinder (331), a marking head (332) and a protective cover (333).

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