Full-automatic wire ironing, crimping and binding machine for lead-out wire of refrigeration compressor

By designing a fully automatic wire binding machine, automatic hot wire crimping and binding of the lead wire of the refrigeration compressor is realized, which solves the problems of low efficiency and frequent errors in the existing technology, and improves production efficiency and product quality.

CN222637878UActive Publication Date: 2025-03-18SUZHOU KAIBO ROBOT CO LTD
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Patent Information

Application Number
CN202420403328.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-18
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

In the prior art, the binding of the lead wire of the refrigeration compressor requires manual positioning and operation, which is low efficiency, slow speed and prone to errors, affecting the normal use of the refrigeration compressor.

Method used

A fully automatic hot wire crimping and binding machine for the lead wire of the refrigeration compressor is designed. Through automatic hot wire crimping, automatic positioning, automatic loading, automatic binding and automatic material extraction, it realizes fully automatic processing of three lead wires of different colors.

Benefits of technology

It realizes efficient and fast automatic binding of the refrigeration compressor lead wire, reduces manual operation errors, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire binding machines, and particularly relates to a refrigeration compressor outgoing line full-automatic wire ironing and crimping wire binding machine which comprises a machine frame, a wire taking module assembly is fixedly arranged at the left end of the upper side wall of the machine frame, and a wire binding machine assembly is arranged at the right end of the wire taking module assembly. The right end of the wire binding machine assembly is provided with a wire binding cross module assembly, the upper end of the front side wall of the rack is fixedly provided with a wire binding carrying module, the left end of the front side wall of the wire binding carrying module is provided with a wire binding feeding lifting assembly, and the right end of the wire binding feeding lifting assembly is provided with a wire carrying lifting assembly. According to the automatic wire binding machine, the previous procedure (outgoing line ironing and pressing connection) before wire binding is combined with the automatic wire binding procedure, full-automatic machining of the outgoing line of the refrigeration compressor is achieved through automatic wire ironing and pressing connection, automatic positioning, automatic feeding, automatic binding and automatic material taking, the efficiency is high, the speed is high, and errors are not prone to occurring in the wire binding process.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire binding machines, in particular to a full-automatic wire ironing, crimping and binding machine for lead-out wires of refrigeration compressors. Background Art

[0002] Before assembling the refrigeration compressor lead wires on the motor, three lead wires of different colors need to be tied and fixed. Since the three lead wires have different lengths and terminal positions, they need to be positioned before tying;

[0003] However, currently the lead wires are manually fixed on the fixture and then manually placed on the wire binding machine for binding. This is not only inefficient and slow, but also prone to errors, affecting the normal use of the refrigeration compressor in the later stage.

[0004] To this end, a fully automatic wire hot-wire crimping and wire binding machine for lead wires of refrigeration compressors is now proposed to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide a fully automatic wire ironing, crimping and binding machine for lead wires of refrigeration compressors, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic wire crimping and wire binding machine for lead-out wires of a refrigeration compressor, comprising a frame, a wire taking module assembly is fixedly arranged at the left end of the upper side wall of the frame, a wire binding machine assembly is arranged at the right end of the wire taking module assembly, a wire binding cross module assembly is arranged at the right end of the wire binding machine assembly, a wire binding conveying module is fixedly arranged at the upper end of the front side wall of the frame, and a wire binding loading and unloading assembly is arranged at the left end of the front side wall of the wire binding conveying module The right end of the wire binding and loading lifting assembly is provided with a wire handling lifting assembly, the lower ends of the wire binding and loading lifting assembly and the wire handling lifting assembly are provided with a three-wire positioning assembly, the right end of the three-wire positioning assembly is provided with a wire moving assembly, the upper end of the wire moving assembly is fixedly provided with a wire reeling assembly, the right end of the wire reeling assembly is provided with a terminal crimping assembly, the right end of the terminal crimping assembly is fixedly provided with a wire ironing assembly, and the right end of the wire ironing assembly is fixedly provided with a wire pulling assembly.

[0007] Preferably, evenly arranged moving wheels are fixedly provided on the lower side wall of the frame.

[0008] Preferably, a storage cabinet is provided at the front end of the rack.

[0009] Preferably, a display screen is fixedly provided on the right end of the upper side wall of the frame, and the display screen is electrically connected to the wire taking module assembly, the wire binding machine assembly, the wire binding cross module assembly, the wire binding handling module, the wire binding loading and lifting assembly, the wire handling and lifting assembly, the three-wire positioning assembly, the wire moving assembly, the wire reeling assembly, the terminal crimping assembly, the wire ironing assembly and the wire pulling assembly.

[0010] Preferably, the left side wall and the right end of the front side wall of the rack are both provided with heat dissipation openings.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The present application combines the previous process before wire binding (wire hot pressing and crimping of lead wires) with the automatic wire binding process, and realizes the fully automatic processing of lead wires of refrigeration compressors through automatic wire hot pressing, automatic positioning, automatic loading, automatic binding and automatic material removal. It is not only efficient and fast, but also less prone to errors in the wire binding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 for Figure 1 Schematic diagram of the left view structure;

[0015] Figure 3 for Figure 1 Schematic diagram of the front structure.

[0016] In the figure: 1 frame, 2 wire taking module assembly, 3 wire binding machine assembly, 4 wire binding cross module assembly, 5 wire binding handling module, 6 wire binding loading and lifting assembly, 7 wire handling and lifting assembly, 8 three-wire positioning assembly, 9 wire moving assembly, 10 wire reeling assembly, 11 terminal crimping assembly, 12 wire ironing assembly, 13 wire pulling assembly, 14 moving wheel, 15 storage cabinet, 16 display screen, 17 heat dissipation port. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention. Example

[0019] See also Figure 1-3 , the utility model provides a technical solution:

[0020] A fully automatic wire ironing, crimping and binding machine for lead wires of a refrigeration compressor comprises a frame 1, a wire taking module assembly 2 is fixedly arranged at the left end of the upper side wall of the frame 1, a wire binding machine assembly 3 is arranged at the right end of the wire taking module assembly 2, a wire taking module assembly 2 is arranged on the left side of the wire binding machine assembly 3, the wire taking module assembly 2 comprises a wire taking module, a wire taking claw, a wire taking mechanical clamp, etc., the above mechanisms cooperate with each other, and the bound three-wire lead wires can be shifted for secondary binding or removal, and a wire binding cross module assembly is arranged at the right end of the wire binding machine assembly 3 4, a wire binding handling module 5 is fixedly arranged at the upper end of the front side wall of the frame 1, and a wire binding loading and lifting assembly 6 is arranged at the left end of the front side wall of the wire binding handling module 5. The wire binding loading and lifting assembly 6 includes a loading and lifting module, a loading rotary cylinder, a loading clamp, a loading mechanical clamp, etc. The above mechanisms cooperate with each other to place the three lead-out wires on the three-wire positioning assembly 8 into the positioning clamp of the wire binding machine assembly 3, and a wire handling and lifting assembly 7 is arranged at the right end of the wire binding loading and lifting assembly 6. The wire handling and lifting assembly 7 includes a handling and lifting module. The lowering module, the handling clamp, the handling mechanical clamp, etc., the above mechanisms cooperate with each other, and can sequentially carry the lead wires of the terminal position positioned on the wire drawing assembly to the three-wire positioning clamp for fixing. The lower ends of the wire binding material lifting assembly 6 and the wire handling lifting assembly 7 are provided with a three-wire positioning assembly 8. The left side of the three-wire positioning assembly 8 is provided with a wire binding machine assembly 3. The wire binding machine assembly 3 is provided with a wire binding cross module assembly 4 below. The wire binding machine assembly 3 includes a wire binding machine, a wire binding positioning device, a wire binding thread and a wire cutting device, etc. The wire binding cross module The assembly 4 includes a cross left and right moving module, a cross front and back moving module, etc. The above mechanisms cooperate with each other to automatically tie the three positioned lead-out wires. The frame 1 above the three-wire positioning assembly 8 is equipped with a wire binding upper feeding module, and the wire binding feeding module slider is equipped with a wire binding feeding lifting assembly 6 and a wire handling lifting assembly 7. The wire binding feeding module slider drives the above two lifting assemblies to perform a translational movement. The three-wire positioning assembly 8 includes left, center and right wire positioning claws, left, center and right wire mechanical clamps and fixed seats, etc.The above mechanisms cooperate with each other to triangularly position three different lead-out wires, which is convenient for the wire binding and handling clamp to move and clamp. The right end of the three-wire positioning assembly 8 is provided with a wire moving assembly 9, which includes a wire moving module, a wire moving clamp, etc. The above mechanisms cooperate with each other to move the cut lead-out wires to the terminal crimping assembly 11 for crimping, and can send the lead-out wires of the crimped terminals to the next station. The upper end of the wire moving assembly 9 is fixedly provided with a wire reeling assembly 10, which includes a reeling module, a terminal rotating mechanism, a terminal rotating clamp, a reeling clamp, etc. The above mechanisms cooperate with each other to position the front and rear positions of the terminals of three different lead-out wires. The wire reeling assembly 1 0 is provided with a terminal crimping assembly 11 at the right end, and the terminal crimping assembly 11 includes a terminal crimping machine, a terminal crimping mold, a terminal material strip cutting mechanism, etc., and the above mechanisms cooperate with each other to complete the riveting process between the terminal and the lead wire. The right end of the terminal crimping assembly 11 is fixedly provided with a hot wire assembly 12, and the hot wire assembly 12 includes a swing hot wire mechanism, a hot wire translation mechanism, a hot wire straightening mechanism, etc., and the above mechanisms cooperate with each other to hot wire the three lead wires in turn. The right end of the hot wire assembly 12 is fixedly provided with a wire pulling assembly 13, and the wire pulling assembly 13 includes a wire pulling module, a wire pulling clamp, a wire cutting mechanism, etc., and the above mechanisms cooperate with each other to pull the three lead wires out to a set length in turn for cutting.

[0021] The lower side wall of the frame 1 is fixedly provided with evenly arranged moving wheels 14 .

[0022] A storage cabinet 15 is provided at the front end of the rack 1 .

[0023] A display screen 16 is fixedly provided at the right end of the upper side wall of the frame 1, and the display screen 16 is electrically connected to the wire taking module assembly 2, the wire binding machine assembly 3, the wire binding cross module assembly 4, the wire binding handling module 5, the wire binding loading and lifting assembly 6, the wire handling and lifting assembly 7, the three-wire positioning assembly 8, the wire moving assembly 9, the wire winding assembly 10, the terminal crimping assembly 11, the wire ironing assembly 12 and the wire pulling assembly 13.

[0024] The left side wall and the right end of the front side wall of the frame 1 are both provided with heat dissipation openings 17 .

[0025] How it works

[0026] The wire ironing machine assembly 3 completes the ironing of the left wire, the wire pulling assembly 13 cuts off the set length of the left wire, the wire moving assembly 9 moves the left wire to the terminal crimping assembly 11 for crimping, the wire moving assembly 9 moves the pressed left wire to the wire reeling assembly 10 for reeling positioning, the wire reeling assembly 10 performs reeling positioning, the terminal rotates to the set direction, the wire conveying assembly 7 conveys the positioned left wire to the left clamp of the three-wire positioning assembly 8 for fixation, repeats the above actions, and conveys all three wires to the fixed clamp of the three-wire positioning assembly 8, the wire binding loading and lifting assembly 6 rotates the three positioned lead-out wires 90 degrees and transfers them to the positioning clamp of the wire binding machine assembly 3, the wire binding machine assembly 3 performs automatic wire binding, and the wire taking module assembly 2 removes the lead-out wires that have been bound, completing the binding of a product.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic wire crimping and binding machine for lead wires of refrigeration compressors, comprising a frame (1), characterized in that: A wire taking module assembly (2) is fixedly arranged at the left end of the upper side wall of the frame (1), a wire binding machine assembly (3) is arranged at the right end of the wire taking module assembly (2), and a wire binding cross module assembly (4) is arranged at the right end of the wire binding machine assembly (3). A wire binding transport module (5) is fixedly arranged at the upper end of the front side wall of the frame (1), a wire binding loading and unloading assembly (6) is arranged at the left end of the front side wall of the wire binding transport module (5), and a wire handling and unloading assembly (7) is arranged at the right end of the wire binding loading and unloading assembly (6). A three-wire positioning assembly (8) is arranged at the lower end of the wire loading and unloading assembly (6) and the wire handling and unloading assembly (7); a wire shifting assembly (9) is arranged at the right end of the three-wire positioning assembly (8); a wire reeling assembly (10) is fixedly arranged at the upper end of the wire shifting assembly (9); a terminal crimping assembly (11) is arranged at the right end of the wire reeling assembly (10); a wire ironing assembly (12) is fixedly arranged at the right end of the terminal crimping assembly (11); and a wire pulling assembly (13) is fixedly arranged at the right end of the wire ironing assembly (12).

2. According to claim 1, a fully automatic wire crimping and binding machine for lead wires of refrigeration compressors, characterized in that: The lower side wall of the frame (1) is fixedly provided with evenly arranged moving wheels (14).

3. According to claim 1, a fully automatic wire crimping and binding machine for lead wires of refrigeration compressors, characterized in that: A storage cabinet (15) is provided at the front end of the frame (1).

4. According to claim 1, a fully automatic wire crimping and binding machine for lead wires of refrigeration compressors, characterized in that: A display screen (16) is fixedly provided at the right end of the upper side wall of the frame (1), and the display screen (16) is electrically connected to the wire taking module assembly (2), the wire binding machine assembly (3), the wire binding cross module assembly (4), the wire binding transport module (5), the wire binding loading and unloading assembly (6), the wire transport unloading assembly (7), the three-wire positioning assembly (8), the wire shifting assembly (9), the wire reeling assembly (10), the terminal crimping assembly (11), the wire ironing assembly (12) and the wire pulling assembly (13).

5. According to claim 1, a fully automatic wire crimping and binding machine for lead wires of refrigeration compressors, characterized in that: The left side wall and the right end of the front side wall of the frame (1) are both provided with heat dissipation openings (17).