Off-line protection motor winding structure

By using a clamping mechanism and a transmission motor in the winding structure to fix and rotate the machining parts, and adjust the height of the flattening box to tighten the copper wire, the problems of uneven winding and disconnection during the winding process are solved, and the uniform winding and stability of the copper wire are achieved.

CN222638337UActive Publication Date: 2025-03-18HUAIAN HONGSHENG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421159674.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-18
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

In the prior art, the coils on the processing parts are unevenly wound due to hand shaking during winding, and loose copper wires are prone to occur, causing disconnection.

Method used

A winding structure of disconnection protection motor is designed, using a clamping mechanism to fix the machining parts, and the transmission motor drives the machining parts to rotate and move horizontally, and tightens the copper wire in combination with adjusting the height of the flattening box to prevent slack and disconnection.

Benefits of technology

The effect of copper wire being evenly wound on the machining parts is achieved, avoiding uneven winding and disconnection problems caused by hand shaking, and improving the stability and efficiency of winding.

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Abstract

The utility model relates to the field of winding machines, and discloses an off-line protection motor winding structure which comprises a base and a flattening box, sliding grooves are formed in the positions, close to the two sides, of the center of the upper end face of the base, two first sliding plates are arranged in one of the two sliding grooves in a sliding and clamping mode, and two second sliding plates are arranged in the other sliding groove in a sliding and clamping mode. Two second sliding plates are slidably clamped in the other sliding groove, rotating shafts are rotatably arranged at the positions, close to the upper ends, of the centers of the opposite sides of the two first sliding plates, friction sleeves are rotatably arranged on the outer walls of the two rotating shafts in a sleeving mode, and extrusion plates are fixedly arranged on the opposite sides of the two rotating shafts; and two supporting rings are fixedly arranged at the centers of the opposite sides of the two extrusion plates. According to the utility model, the clamping mechanism can be utilized to effectively reduce the shaking of the workpiece during winding, and the copper wire can be tightened by adjusting the height of the flattening box during winding, so that the copper wire on the workpiece is prevented from loosening to cause wire loosening.
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Description

Technical Field

[0001] The utility model relates to the field of winding machines, in particular to a winding structure for a motor with off-line protection. Background Art

[0002] The motor can directly convert electrical energy into mechanical energy. It is one of the necessary components in various household appliances and mechanical processing equipment. All motor structures include two parts: the stator and the rotor. In the process of processing and producing motors, a single copper wire needs to be wound around the workpiece. Therefore, during the winding process, the stability of the copper wire transmission and the stability of the workpiece itself will affect the tightness of the copper wire winding and the uniformity of the wire distribution.

[0003] In the prior art, manual winding is usually adopted. Since this method uses a handheld workpiece to wind, the coil on the workpiece is wound unevenly, and the coil on the workpiece becomes loose due to the different strengths used by the hand during winding, thus causing the wire to be off. Therefore, the utility model provides a wire off protection motor winding structure to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a de-wire protection motor winding structure, which can use a clamping mechanism to effectively reduce the shaking of the workpiece during winding, and can tighten the copper wire by adjusting the height of the flattening box during winding, so as to prevent the copper wire on the workpiece from loosening and causing de-wireing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding structure for protecting a motor from off-line, comprising a base and a flattening box, wherein a sliding groove is provided at the center of the upper end surface of the base near both sides, two No. 1 sliding plates are provided in a sliding groove in a sliding manner, and two No. 2 sliding plates are provided in a sliding groove in a sliding manner, and two No. 1 sliding plates are provided in a sliding manner in the other sliding groove, and a rotating shaft is provided at the center of the opposite side of the two No. 1 sliding plates near the upper end, and a friction sleeve is provided on the outer walls of the two rotating shafts in a rotating manner, and an extrusion plate is fixedly provided at the opposite side of the two rotating shafts, and two support rings are fixedly provided at the center of the opposite side of the two extrusion plates, and a No. 3 threaded rod is fixedly provided at the center of the opposite side of the two No. 2 sliding plates near the upper end;

[0006] A support shaft is fixedly arranged at the center of one side of the two No. 3 threaded rods opposite to each other, a clamping mechanism is threadedly sleeved on the outer wall of the No. 3 threaded rod near the rear end of the two No. 3 threaded rods, the clamping mechanism comprises two telescopic rods, two connecting plates, a lower clamping ring and an upper clamping ring, a transmission motor is fixedly arranged at the center of the rear end surface of the No. 2 sliding plate near the rear end near the upper end of the two No. 2 sliding plates, a sliding rod is fixedly arranged at the center of the upper end surface of the base near the front end, a No. 1 threaded rod is rotatably arranged at the center of the upper end surface of the base near the rear end, and a plurality of squeezing rollers are rotatably arranged at the center of the rear end surface of the inner wall of the flattening box near the upper and lower ends;

[0007] Through the above technical scheme, the distance between the two No. 2 sliding plates and the two No. 1 sliding plates is adjusted along the sliding groove, which is convenient for disassembly and assembly of the workpiece and the copper wire shaft, and the workpiece can be rotated and the horizontal position of the workpiece can be adjusted through the clamping mechanism, so that the workpiece can adjust its position while rotating, so that the copper wire can be evenly wound on the workpiece, and the copper wire can be tightened by adjusting the height of the flattening box to prevent the copper wire wrapped on the workpiece from loosening and causing the wire to derail.

[0008] Furthermore, the front end surface of the No. 2 sliding plate near the rear end of the two No. 2 sliding plates is located around the two No. 3 threaded rods and is rotatably embedded with a rotating ring, the two telescopic rods are respectively fixedly arranged at the front end surface of the rotating ring near both sides, the two lower clamping rings are fixedly arranged at the centers of both sides near one end, the two connecting plates are respectively fixedly arranged at one end of the inner rods of the four telescopic rods, the two upper clamping rings are respectively slidably clamped and arranged on the upper end surfaces of the two lower clamping rings, and the rotating ring is fixedly connected to the output end of the transmission motor;

[0009] Through the above technical solution, the workpiece can be driven to rotate while being clamped and fixed, so that the copper wire can be evenly wound around the workpiece.

[0010] Furthermore, the upper ends of the two lower clamping rings are provided with sliding grooves near the two sides, and the lower ends of the two upper clamping rings are provided with sliding bars fixedly arranged at the centers of the two sides, and the two sliding bars are respectively slidably engaged in the two sliding grooves, and the inner walls of the upper clamping ring and the lower clamping ring are provided with threads;

[0011] Through the above technical solution, one end of the workpiece can be clamped by the upper clamping ring and the lower clamping ring, and the workpiece can be driven to rotate by its own rotation.

[0012] Furthermore, a plurality of embedded blocks are fixedly arranged on the front end surface of the support shaft near the rear end of the two support shafts, and a plurality of embedded grooves are opened on the rear end surface of the support shaft near the front end of the two support shafts, and the plurality of embedded blocks are respectively embedded in the plurality of embedded grooves;

[0013] Through the above technical solution, the two support shafts can be tightly clamped to facilitate the sliding of the workpiece on the two support shafts.

[0014] Furthermore, a fixing plate is fixedly provided at the center of one side of the inner wall of the two sliding grooves, and a No. 2 threaded rod is rotatably provided at the center of the front and rear end surfaces of the two fixing plates, and a threaded groove is penetrated at the center of the front end surface of the two No. 1 sliding plates and the two No. 2 sliding plates near the lower end, and the four No. 2 threaded rods are respectively threadedly sleeved in the four threaded grooves, and the four No. 2 threaded rods are respectively threaded through the centers of both sides of the front and rear end surfaces of the base, and a handle is fixedly provided at one end of the four No. 2 threaded rods and the No. 1 threaded rod;

[0015] Through the above technical solution, the distance between the two No. 1 sliding plates and the distance between the two No. 2 sliding plates can be adjusted through the No. 2 threaded rod.

[0016] Furthermore, the sliding rod is arranged through the center of the upper end surface of the flattening box near the front end, the No. 1 threaded rod is arranged through the center of the upper end surface of the flattening box near the rear end, and openings are arranged through the center of both sides of the flattening box;

[0017] Through the above technical solution, after the copper wire is passed through the flattening box, the copper wire can be pulled and tightened by adjusting the height of the flattening box.

[0018] Furthermore, two brackets are fixedly provided at the centers of the front and rear ends of the upper end face of the base, and a top plate is fixedly provided on the upper end faces of the four brackets. One end of the sliding rod is fixedly provided at the center of the bottom end face of the top plate near the front end, and the thread of the No. 1 threaded rod passes through the center of the bottom end face of the top plate near the rear end;

[0019] Through the above technical solution, the upper ends of the No. 1 threaded rod and the sliding rod can be fixed, so that the height of the flattening box can be adjusted through the No. 1 threaded rod.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model proposes a winding structure for protecting a motor from off-line, which clamps and fixes one end of a workpiece through an upper clamping ring and a lower clamping ring. After fixation, the upper clamping ring and the lower clamping ring are used to rotate the workpiece through a transmission motor, and move horizontally under the action of a No. 3 threaded rod, so as to achieve the effect of evenly winding the copper wire on the workpiece through horizontal movement while driving the workpiece to rotate, thereby avoiding uneven winding of the copper wire on the workpiece due to shaking of the worker's hands, which greatly reduces the use effect of the motor.

[0022] 2. The utility model proposes a wire-off protection motor winding structure. During the rotation of the workpiece, the copper wire can be drawn off the spool along the openings on both sides of the flattening box. After the spool releases the wire, the rotation speed of the rotating shaft is limited by the friction sleeve during the rotation process, so that the copper wire can be tightened during the winding process of the workpiece. At the same time, the height of the flattening box can be adjusted by a No. 1 threaded rod, so as to further tighten the copper wire and prevent the copper wire from loosening during the winding process of the workpiece and causing wire off. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is an overall axonometric schematic diagram of the utility model;

[0024] Figure 2 It is a side cross-sectional schematic diagram of a sliding plate No. 1 and a base assembly of the utility model;

[0025] Figure 3 This is an axonometric schematic diagram of the clamping mechanism of the utility model;

[0026] Figure 4 It is a side cross-sectional schematic diagram of the second sliding plate and base assembly of the utility model;

[0027] Figure 5 For the utility model Figure 3 The enlarged schematic diagram at A in the middle;

[0028] Figure 6 It is an axonometric schematic diagram of the upper clamping ring and the lower clamping plate of the utility model;

[0029] Figure 7 It is a front cross-sectional schematic diagram of the flattening box of the utility model.

[0030] Legend:

[0031] 1. Base; 2. Sliding groove; 3. No. 1 sliding plate; 4. Extrusion plate; 5. Support ring; 6. Top plate; 7. Flattening box; 8. No. 2 sliding plate; 9. Handle; 10. Sliding rod; 11. No. 1 threaded rod; 12. Opening; 13. Bracket; 14. No. 2 threaded rod; 15. Friction sleeve; 16. Rotating shaft; 17. Clamping mechanism; 18. Threaded groove; 19. Transmission motor; 20. Fixed plate; 21. Embedded block; 22. Embedded groove; 23. Sliding groove; 24. Sliding bar; 25. Extrusion roller; 26. Rotating ring; 27. Support shaft; 28. No. 3 threaded rod; 1701. Telescopic rod; 1702. Connecting plate; 1703. Lower clamping ring; 1704. Upper clamping ring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example

[0034] Reference Figure 1-7 , the utility model provides an embodiment: a winding structure for off-line protection of a motor, including a base 1 and a flattening box 7, a sliding groove 2 is opened at the center of the upper end surface of the base 1 near both sides, two No. 1 sliding plates 3 are slidably connected in one of the two sliding grooves 2, and the copper wire spool can be installed and fixed, and two No. 2 sliding plates 8 are slidably connected in the other sliding groove 2, and the workpiece can be installed and fixed, and a rotating shaft 16 is rotatably provided at the upper end of the center of the two No. 1 sliding plates 3 on the opposite side, and a friction sleeve 15 is rotatably sleeved on the outer walls of the two rotating shafts 16, which can limit the rotation speed of the rotating shaft 16, and an extrusion plate 4 is fixedly provided on the opposite side of the two rotating shafts 16, so as to extrude and fix the copper wire spool, and two supporting rings 5 ​​are fixedly provided at the center of the opposite side of the two extrusion plates 4, and the copper wire spool can be sleeved on the supporting ring 5 to support the copper wire spool, and a No. 3 threaded rod 28 is fixedly provided at the upper end of the center of the opposite side of the two No. 2 sliding plates 8;

[0035] A support shaft 27 is fixedly provided at the center of the opposite side of the two No. 3 threaded rods 28. The outer wall of the No. 3 threaded rod 28 near the rear end of the two No. 3 threaded rods 28 is threadedly sleeved with a clamping mechanism 17, which can clamp the workpiece to facilitate the workpiece to rotate and move horizontally. The clamping mechanism 17 includes two telescopic rods 1701, two connecting plates 1702, a lower clamping ring 1703 and an upper clamping ring 1704. A transmission motor 19 is fixedly provided at the center of the rear end surface of the No. 2 sliding plate 8 near the rear end of the two No. 2 sliding plates 8 near the upper end, a sliding rod 10 is fixedly provided at the center of the upper end surface of the base 1 near the front end, and a No. 1 threaded rod 11 is rotatably provided at the center of the upper end surface of the base 1 near the rear end. A plurality of squeezing rollers 25 are rotatably provided at the center of the rear end surface of the inner wall of the flattening box 7 near the upper and lower ends. While rolling the copper wire flat, the tightness of the copper wire can be adjusted by adjusting the height of the flattening box 7;

[0036] When in use, firstly, the four No. 2 threaded rods 14 on the front and rear end surfaces of the two fixed plates 20 are rotated to one side through the handle 9, so that the two No. 1 sliding plates 3 and the two No. 2 sliding plates 8 are moved along the two sliding grooves 2 through the thread grooves 18 respectively, so as to adjust the spacing between the two No. 1 sliding plates 3 and the spacing between the two No. 2 sliding plates 8, and then the copper wire spool is sleeved on the support ring 5 through the support ring 5, and then the two No. 2 threaded rods 14 that penetrate the No. 1 sliding plate 3 are rotated to make the two No. 1 sliding plates 3 move toward each other, and the copper wire spool is squeezed and fixed by the two squeezing plates 4, and at the same time, one end of the workpiece is clamped on the inner wall of the lower clamping ring 1703;

[0037] Then, the upper clamping ring 1704 and the lower clamping ring 1703 are clamped and fixed by the sliding groove 23 and the sliding bar 24, so as to clamp the workpiece, and then the two No. 2 threaded rods 14 penetrating the No. 2 sliding plate 8 are rotated to make the two No. 2 sliding plates 8 move toward each other, and the multiple embedded blocks 21 on one support shaft 27 are embedded into the multiple embedded grooves 22 on the other support shaft 27, so that the joint between the two support shafts 27 is smoother and convenient for the workpiece to slide;

[0038] After the fixation is completed, the copper wire is passed through the opening 12 on one side into the flattening box 7, and after being flattened by the upper and lower rows of squeezing rollers 25, it is passed through the opening 12 on the other side and fixed on the workpiece. Then, the transmission motor 19 is started to drive the rotating ring 26 to rotate, and the upper clamping ring 1704 and the lower clamping ring 1703 are driven to rotate through the telescopic rod 1701. During the rotation process, the upper clamping ring 1704 and the lower clamping ring 1703 are driven by the thread along the No. 3 threaded rod 28 to drive the workpiece to rotate while moving horizontally along the support shaft 27, so as to evenly wind the copper wire on the workpiece.

[0039] When the workpiece is wound with copper wire, the copper wire spool will pass through the rotating shaft 16. During the rotation, the friction force generated by the friction sleeve 15 on the rotating shaft 16 makes the rotation speed of the copper wire spool roughly the same as the rotation speed of the workpiece, and the No. 1 threaded rod 11 can be rotated to drive the flattening box 7 to move downward along the slide bar 10 to achieve the tightening of the copper wire. When there is a difference in the rotation speed of the copper wire spool and the workpiece, the copper wire can be further tightened to prevent the copper wire from becoming loose and causing derailment when it is wound. The upper end positions of the slide bar 10 and the No. 1 threaded rod 11 can be limited by the top plate 6 to prevent the slide bar 10 and the No. 1 threaded rod 11 from being deformed by force during use, and the position of the top plate 6 can be fixed by four brackets 13.

[0040] Working principle: The workpiece is effectively fixed by the clamping mechanism 17, and the rotating ring 26 is driven to rotate by the transmission motor 19, so that the workpiece is driven by the clamping mechanism 17 to slide along the outer wall of the No. 3 threaded rod 28 during rotation, so as to achieve uniform winding of the copper wire and prevent uneven winding of the copper wire from affecting the use effect of the motor. The friction sleeve 15 can bring friction to the rotating shaft 16, so that the rotation speed of the rotating shaft 16 is roughly the same as the rotation speed of the workpiece. When there is a difference in the rotation speed, the copper wire can be tightened by adjusting the position of the flattening box 7 downward, and the copper wire can be flattened by using multiple squeezing rollers 25 to prevent the copper wire from loosening during the winding process and causing the wire to derail.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A motor winding structure for preventing off-line, comprising a base (1) and a flattening box (7), characterized in that: The center of the upper end surface of the base (1) is provided with a sliding groove (2) near both sides; two No. 1 sliding plates (3) are slidably connected in one of the two sliding grooves (2); two No. 2 sliding plates (8) are slidably connected in the other sliding groove (2); a rotating shaft (16) is rotatably provided at the center of the opposite side of the two No. 1 sliding plates (3) near the upper end; the outer walls of the two rotating shafts (16) are rotatably sleeved with a friction sleeve (15); an extrusion plate (4) is fixedly provided at the opposite side of the two rotating shafts (16); two supporting rings (5) are fixedly provided at the center of the opposite side of the two extrusion plates (4); and a No. 3 threaded rod (28) is fixedly provided at the center of the opposite side of the two No. 2 sliding plates (8); A support shaft (27) is fixedly arranged at the center of one side of the two No. 3 threaded rods (28); the outer wall of the No. 3 threaded rod (28) near the rear end of the two No. 3 threaded rods (28) is threadedly sleeved with a clamping mechanism (17); the clamping mechanism (17) comprises two telescopic rods (1701), two connecting plates (1702), a lower clamping ring (1703) and an upper clamping ring (1704); a transmission motor (19) is fixedly arranged at the center of the rear end surface of the No. 2 sliding plate (8) near the rear end near the upper end; a sliding rod (10) is fixedly arranged at the center of the upper end surface of the base (1) near the front end; a No. 1 threaded rod (11) is rotatably arranged at the center of the upper end surface of the base (1); and a plurality of squeezing rollers (25) are rotatably arranged at the center of the rear end surface of the inner wall of the flattening box (7) near the upper and lower ends.

2. The off-line protection motor winding structure according to claim 1, characterized in that: The front end surface of the No. 2 sliding plate (8) near the rear end of the two No. 2 sliding plates (8) is located around the two No. 3 threaded rods (28) and is rotatably embedded with a rotating ring (26). The two telescopic rods (1701) are respectively fixedly arranged at the front end surface of the rotating ring (26) near both sides. The two lower clamping rings (1703) are both fixedly arranged at the center near one end on both sides. The two connecting plates (1702) are respectively fixedly arranged at one end of the inner rod of the four telescopic rods (1701). The two upper clamping rings (1704) are respectively slidably clamped on the upper end surfaces of the two lower clamping rings (1703). The rotating ring (26) is fixedly connected to the output end of the transmission motor (19).

3. The off-line protection motor winding structure according to claim 1, characterized in that: The two lower clamping rings (1703) are provided with sliding grooves (23) at the centers of the upper ends near both sides, and the two upper clamping rings (1704) are fixedly provided with sliding bars (24) at the centers of both sides of the lower end surfaces. The two sliding bars (24) are respectively slidably engaged in the two sliding grooves (23), and the inner walls of the upper clamping ring (1704) and the lower clamping ring (1703) are provided with threads.

4. The off-line protection motor winding structure according to claim 1, characterized in that: A plurality of embedded blocks (21) are fixedly arranged on the front end surface of the support shaft (27) closer to the rear end of the two support shafts (27), and a plurality of embedded grooves (22) are opened on the rear end surface of the support shaft (27) closer to the front end of the two support shafts (27), and the plurality of embedded blocks (21) are respectively embedded in the plurality of embedded grooves (22).

5. The off-line protection motor winding structure according to claim 1, characterized in that: A fixing plate (20) is fixedly arranged at the center of one side of the inner wall of the two sliding grooves (2), and a No. 2 threaded rod (14) is rotatably arranged at the center of the front and rear end surfaces of the two fixing plates (20). A threaded groove (18) is penetrated at the center of the front end surface of the two No. 1 sliding plates (3) and the two No. 2 sliding plates (8), and the four No. 2 threaded rods (14) are respectively threadedly sleeved in the four threaded grooves (18). The four No. 2 threaded rods (14) are respectively threadedly penetrated at the center of both sides of the front and rear end surfaces of the base (1), and a handle (9) is fixedly arranged at one end of the four No. 2 threaded rods (14) and the No. 1 threaded rod (11).

6. The off-line protection motor winding structure according to claim 1, characterized in that: The sliding rod (10) is arranged through the center of the upper end surface of the flattening box (7) near the front end, and the No. 1 threaded rod (11) is threadedly arranged through the center of the upper end surface of the flattening box (7) near the rear end. Openings (12) are arranged through the center of both sides of the flattening box (7).

7. The off-line protection motor winding structure according to claim 1, characterized in that: Two brackets (13) are fixedly arranged at the center of the front and rear ends of the upper end face of the base (1), and a top plate (6) is fixedly arranged on the upper end faces of the four brackets (13). One end of the sliding rod (10) is fixedly arranged at the center of the bottom end face of the top plate (6) near the front end, and the No. 1 threaded rod (11) passes through the center of the bottom end face of the top plate (6) near the rear end.