Filter overturning structure capable of being quickly disassembled, assembled and replaced
By designing a filter flip structure that can be quickly disassembled and replaced, the problem of cumbersome filter replacement and difficult to monitor the filter effect in traditional electrotherapy equipment is solved, achieving more efficient maintenance and convenience of use.
Patent Information
- Application Number
- CN202421610642.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The filter replacement process of traditional electrotherapy equipment is cumbersome, and the filtering effect is difficult to monitor during use, making it difficult for users to judge the timing of replacement.
A filter flip structure that can be quickly disassembled and replaced is designed, including a pipeline rebound assembly, a filter assembly and a flip stop assembly. Automatic rebound of the air pipe is achieved through the rebound mechanism of the telescopic spring, providing sufficient space for flipping and replacing the filter, and improving operational convenience and stability through fixed angle movable hinge group and magnet adsorption design.
It greatly simplifies the disassembly and assembly process of the filter, improves maintenance efficiency, ensures stable connection and convenient replacement of the filter, and reduces maintenance costs.
Smart Images

Figure CN222641560U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of medical equipment, and in particular relates to a filter flip structure which can be quickly disassembled, assembled and replaced. Background Art
[0002] Electrical stimulation rehabilitation equipment is a medical device, usually used in physical therapy and rehabilitation medicine. It fixes the adsorption bowl containing the electrode sheet to the part of the human body to be rehabilitated by negative pressure adsorption, and outputs electrical stimulation with different characteristics to achieve therapeutic effects such as relieving pain, promoting blood circulation, and accelerating tissue repair. Since impurities such as skin debris, sweat, and grease may enter the equipment pipeline through negative pressure suction during the treatment process, the filter can be set to ensure that the air path is unobstructed to prevent the equipment from not working properly due to air path blockage.
[0003] However, the filter replacement of traditional electrotherapy equipment has the following shortcomings: 1) The replacement process is cumbersome and requires the disassembly of multiple parts; 2) The filtering effect is difficult to monitor during use, and it is difficult for users to judge the replacement time. Therefore, the utility model provides a more efficient, safe, and simple filter flip structure that can be quickly disassembled and replaced, which is applied in roaming electrotherapy devices, thereby improving the maintenance efficiency and convenience of the equipment. Utility Model Content
[0004] In view of the defects and problems existing in the above-mentioned prior art, the utility model provides a filter flip structure that can be quickly disassembled, assembled and replaced.
[0005] The solution adopted by the utility model to solve its technical problems is: a filter flip structure that can be quickly disassembled and replaced, the flip structure is arranged in a storage box in a casing assembly, the flip structure includes a pipeline rebound component, a filter component and a flip stop component, the pipeline rebound component includes a limit plate installed in parallel above the storage box, a series of through holes are evenly opened on the top of the limit plate, each through hole is correspondingly sleeved with an air pipe, each air pipe is sleeved with a telescopic spring, and a limit clamp is fixedly installed on the outer periphery of the air pipe on the top of the telescopic spring; the air pipe passes through the storage box below and extends to the inside of the storage box, and the end is connected to the filter component; the filter component includes a filter, a filter buckle, and a fixing plate, each filter is fixedly installed on the fixing plate by the filter buckle, and the bottom of the fixing plate is rotatably installed in the storage box by a fixed-angle movable hinge group; the flip stop component is arranged on the outside of the filter, and the flip stop component includes a cover plate, observation holes are evenly arranged on the cover plate, a magnetic suction piece is arranged on the top, and the bottom of the cover plate is rotatably buckled and installed on the front side of the storage box by a rotating part.
[0006] As a preferred technical solution of the utility model, the telescopic spring is sleeved on the trachea tube body between the limit plate and the top of the storage box. The top of the telescopic spring is fixedly connected to the single-head spring sleeve, and the bottom is fixed to the double-head spring sleeve. The bottom of the double-head spring sleeve is sleeved on the opening at the top of the storage box; a limiting clamp is sleeved and fixed on the trachea tube body above the single-head spring sleeve.
[0007] As an optimal technical solution of the utility model, a locking buckle is fixed on the top of the filter, a filter cover is provided above the locking buckle, the upper and lower ends of the filter are trachea quick-insert structures, and each filter is fixedly mounted on the fixed plate by the filter buckle.
[0008] As a preferred technical solution of the utility model, the fixing plate is provided with the same number of mounting hole groups as the filters, and each mounting hole group includes two pairs of upper and lower mounting holes for the filter to be clipped and inserted, so that the filter is fixed and constrained on the fixing plate.
[0009] As a preferred technical solution of the utility model, an annular groove extends up and down on one side of the filter buckle. The filter can be inserted into the annular groove of the filter buckle by matching to achieve fixation of the two, and the other side of the filter buckle is connected to the fixing plate by screws.
[0010] As a preferred technical solution of the utility model, the fixed-angle movable hinge group includes an upper hinge and a lower hinge, and the upper and lower hinges are hinged by a hinge shaft, wherein the upper hinge is fixed on a fixed plate by screws, and the lower hinge is laterally fixed to the inner bottom plate of the storage box, and an angle control seat is also provided on the side of the upper hinge close to the hinge shaft, and the side of the angle control seat close to the lower hinge is matched and mounted on the hinge shaft, and arc-shaped grooves are also spaced apart on the outer wall of its end.
[0011] As a preferred technical solution of the utility model, a fixing seat is provided laterally on the top surface of the lower hinge, a mounting groove is opened in the fixing seat, a spring is provided in the mounting groove, a top shaft is fixedly connected to the left side of the spring, one end of the top shaft extends out of the mounting groove and is in pressing contact with the arc-shaped groove; a hexagon socket screw is screwed into the mounting groove on the right side of the spring, and the spring is tightened by the headless hexagon socket screw.
[0012] As a preferred technical solution of the utility model, the magnetic attraction part is a magnet, and a magnet hole is provided at the corresponding position of the storage box. When the cover is vertically buckled outside the filter, the magnet on the cover is correspondingly inserted into the magnet hole on the storage box, so that the cover is adsorbed on the storage box and is in a closed state.
[0013] As a preferred technical solution of the utility model, the rotating part includes grooves symmetrically arranged on both sides below the fixed plate, a top spring is installed in the groove, the outer end of the top spring is fixedly connected to a rotating shaft, and the outer end of the rotating shaft extends out of the groove in a natural state and is inserted into the shaft hole on the side wall of the casing assembly.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model provides a filter flipping structure that can be quickly disassembled, assembled and replaced. Through the rebound mechanism of the telescopic spring, when the filter is separated from the trachea, the trachea can automatically rebound to the initial position, providing sufficient space for flipping and replacing the filter, thereby greatly simplifying the disassembly and assembly process of the filter and improving maintenance efficiency; the combined use of the single-head spring ferrule and the double-head spring ferrule ensures the stability of the telescopic spring during the rebound process, prevents excessive stretching or compression of the spring, and extends the service life of the component; and the telescopic spring 35 is in a compressed state when the trachea is connected to the filter, providing a certain prestress, thereby enhancing the stability of the connection between the trachea and the filter.
[0016] The novel filter can be easily flipped to a specific angle (such as 90°, 135°, 180°) by setting a fixed-angle movable hinge group, making the filter element replacement operation more intuitive and convenient, without the need to disassemble the entire filter assembly, greatly improving maintenance efficiency; the filter is firmly installed in the storage box through a combination of the filter clip and the fixing plate, avoiding the risk of shaking or falling off during equipment operation; the angle control seat and the top shaft in the fixed-angle movable hinge group cooperate to ensure the stability and accuracy of the filter during the flipping process, and prevent excessive flipping or sudden falling.
[0017] The novel device uses magnets to adsorb the cover so that it can be easily and quickly snapped onto or opened on the storage box without the need for additional tools or complicated operations, which improves the convenience of operation. The combination of the magnet and the magnet hole allows the cover to be firmly adsorbed on the storage box in the closed state, avoiding the cover from loosening or falling off due to vibration or accidental touch. The observation hole design on the cover allows the user to observe the condition of the filter inside the storage box in real time, including the filtering effect of the filter element, the degree of impurity accumulation, etc., so as to make a timely decision on whether the filter element needs to be replaced. The combined design of the shaft and the top spring allows the shaft to be retracted by a simple toggle operation during installation and removal, thereby facilitating the installation and removal of the cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model in an assembled state;
[0019] Figure 2It is a three-dimensional structural schematic diagram of the pipeline rebound component;
[0020] Figure 3 is a schematic diagram of the three-dimensional structure of the filter assembly;
[0021] Figure 4 It is a schematic diagram of the installation structure of the filter assembly;
[0022] Figure 5 is a schematic diagram of the three-dimensional structure of the filter;
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of a fixed-angle movable hinge assembly;
[0024] Figure 7 It is a structural schematic diagram of the flip stop assembly;
[0025] Figure 8 It is a schematic diagram of the cross-sectional structure of the rotating part;
[0026] Fig. 9 Schematic diagram of different states of the filter element replacement process.
[0027] In the figure: 1- housing assembly, 2- storage box, 3- pipeline rebound component, 31- limit plate, 32- limit clamp, 33- air pipe, 34- single-head spring ferrule, 35- telescopic spring, 36- double-head spring ferrule, 4- filter assembly, 41- air pipe quick plug structure, 42- filter cover, 43- locking buckle, 44- filter, 45- filter buckle, 46- fixing plate, 47- buckle mounting hole, 48-fixed angle movable hinge group, 481-upper hinge, 482-hinge shaft, 483-lower hinge, 484-fixed seat, 485-angle control seat, 486-top shaft, 487-spring, 488-screw, 489-installation groove, 5-flip stop assembly, 51-cover plate, 52-observation hole, 53-magnet, 54-rotating part, 55-groove, 56-rotating shaft, 57-top spring, 6-filter element. DETAILED DESCRIPTION
[0028] The utility model is further described below in conjunction with the accompanying drawings and embodiments. Example
[0029] This embodiment provides a filter flip structure that can be quickly disassembled and replaced. The flip structure is arranged in the storage box 2 in the housing assembly of the physiotherapy instrument. By setting the flip structure, it is convenient to quickly disassemble and replace the filter in the storage box. Figure 1 and Figure 3 As shown, the flip structure includes a pipeline rebound component 3, a filter component 4 and a flip stop component 5, etc.
[0030] Specifically, see Figure 1 and Figure 2 The pipeline rebound assembly is arranged on the upper rear side of the storage box, and includes a limit plate 31, a limit clamp 32, an air pipe 33, a single-head spring sleeve 34, a telescopic spring 35 and a double-head spring sleeve 36, etc., wherein the limit plate 31 is an L-shaped structure, and the side wall of the limit plate is fixedly installed on one side of the storage box by bolts, and a series of through holes are evenly opened on the top, and an air pipe is correspondingly installed in each through hole. Each air pipe extends vertically downward and passes through the storage box to the inside thereof, and is connected to the filter in the storage box.
[0031] like Figure 2 As shown, a telescopic spring 35 is sleeved on the trachea body between the limit plate and the top of the storage box. The top of the telescopic spring is fixedly connected to a single-head spring sleeve 34, and the bottom is sleeved and fixed with a double-head spring sleeve 36, and the bottom of the double-head spring sleeve is sleeved on the top opening of the storage box. A limit clamp 32 is sleeved and fixed on the trachea body above the single-head spring sleeve. When the equipment is in normal use, the trachea is connected to the filter, and the trachea pulls the limit clamp 32 downward. At this time, the telescopic spring is in a compressed state. When the filter needs to be replaced and disassembled, the trachea is separated from the filter, the telescopic spring is loosened, and the limit clamp is forced to drive the trachea to rebound, making room for the subsequent flipping, replacement and disassembly of the filter, and the rebound of the telescopic spring and the position of the trachea are limited by the limit plate.
[0032] like Figure 3 and Figure 4 As shown, the filter assembly 4 is arranged inside the storage box, and the filter assembly includes a filter 44, wherein a locking buckle 43 is fixedly mounted above the filter, and a filter cover 42 is arranged above the locking buckle. The upper and lower ends of the filter 44 are trachea quick-insert structures 41, and both ends can be connected to a PU hard tube with an outer diameter of 6 mm. The trachea quick-insert structure is used to connect to the upstream and downstream tracheas respectively. The trachea can be directly inserted into the filter through the trachea quick-insert structure, but the trachea cannot be directly pulled out, and the top ring of the trachea quick-insert structure needs to be pressed to pull it out smoothly.
[0033] See also Figure 4 and Figure 5 , the filter 44 is fixedly mounted on a fixed plate 46 through a filter buckle 45, the fixed plate is vertically provided with a storage box interior, and the fixed plate 46 is provided with a group of mounting holes having the same number as the filter, and each group of mounting holes includes two pairs of upper and lower mounting holes 47 for the filter buckle to match and insert, so that the filter is fixed and constrained on the fixed plate. Furthermore, an annular groove extends up and down on one side of the filter buckle, and the filter 44 can be matched and inserted into the annular groove of the filter buckle to achieve the fixation of the two, and the other side of the filter buckle is connected to the fixed plate by screws. And the middle part of the filter installed on the fixed plate is made of transparent material, and a replaceable filter element 6 is installed inside, and the filtering condition of the filter can be judged by the impurities filtered by the filter element.
[0034] The bottom of the fixed plate is movably mounted in the storage box through a fixed-angle movable hinge group 48 arranged at intervals, and the fixed-angle movable hinge group 48 drives the filter to flip back and forth, thereby facilitating the replacement operation of the filter element. Figure 6 As shown, the fixed-angle movable hinge group includes an upper hinge 481, a lower hinge 483, etc., and the upper and lower hinges are hinged by a hinge shaft 482, wherein the upper hinge is fixedly mounted on the fixed plate 46 by screws, and the lower hinge is laterally fixed to the bottom plate of the storage box.
[0035] The upper hinge 481 is also provided with an angle control seat 485 on one side close to the hinge shaft 482. The bottom of the angle control seat is fixed to the top surface of the upper hinge, and a shaft hole matching the hinge shaft is opened on the side close to the lower hinge. The angle control seat is sleeved on the hinge shaft through the shaft hole. Figure 6 The end of the angle control seat close to the lower hinge side is an arc-shaped structure, and arc-shaped grooves are spaced apart on its outer wall. This arrangement realizes the rotation angle control of the filter and the fixed plate by abutting against the top shaft 486 in the lower hinge fixing seat, so that the overall rotation angle of the filter is 90°-180°, but it will pause and be fixed at the rotation angles of 90°, 135°, and 180°; and during installation, the fixed-angle movable hinge group can be expanded to 180°, so that the lower hinge can be fixed on the storage box. When the equipment is in normal use, the filter fixing plate is driven by the upper hinge to be in the 90° direction.
[0036] like Figure 6 As shown, a fixing seat 484 is provided laterally on the top surface of the lower hinge, and a mounting groove 489 is opened in the fixing seat, in which a spring 487 is provided, and a top shaft 486 is fixedly connected to the left side of the spring, and the top shaft is a horizontal convex structure, and the end with a smaller inner diameter extends out of the mounting groove, and the end is an arc-shaped surface for matching and contacting with the arc-shaped groove on the angle control seat; a hexagon socket screw 488 is screwed into the mounting groove on the right side of the spring, and the spring is tightened by the headless hexagon socket screw; when the upper hinge is controlled to flip, the angle control seat can press the top shaft 486, so that it can move freely in the mounting groove, and it will stop and be fixed at the positions of rotation angles of 90°, 135°, and 180°, so as to facilitate the adjustment of the filter to the optimal replacement position.
[0037] like Figure 7 and Figure 8As shown, the flip stop assembly 5 is arranged on the outside of the filter, including a cover plate 51, and is rotatably mounted with the side wall of the housing assembly through the rotating parts 54 on both sides of the bottom of the cover plate. Observation holes 52 are opened on the cover plate at positions corresponding to the filters. The filters inside the storage box can be monitored in real time through the observation holes 52, so that the conditions of the filters can be grasped at any time. Magnets 53 are fixed at intervals above the observation holes, and magnet holes are provided at corresponding positions of the storage box. When the cover plate is vertically buckled outside the filter, the magnets on the cover plate are correspondingly inserted into the magnet holes on the storage box, so that the cover plate is adsorbed on the storage box in a closed state; when it is observed that the filter impurities have passed and need to be replaced, the magnet in the magnet hole can be pulled out of the adsorption state to open the cover plate, and the bottom of the cover plate is connected and rotated with the housing assembly through the rotating shaft of the rotating part.
[0038] like Figure 8 As shown, the rotating part includes grooves 55 symmetrically arranged on both sides below the fixed plate, and a top spring 57 is installed in the groove. The outer end of the top spring is fixedly connected to a rotating shaft 56. The outer end of the rotating shaft extends out of the groove in a natural state and is inserted into the shaft hole on the side wall of the housing assembly. During normal rotation, the rotating shaft is embedded in the housing bushing and the spring is used to prevent the rotating shaft from retracting. During installation and disassembly, a hard object can be used at the opening of the rotating shaft on the cover plate to move the groove on the rotating shaft, and the rotating shaft drives the spring to retract into the cover plate, which is convenient for installation and disassembly.
[0039] The invention provides a filter flip structure that can be quickly disassembled and replaced. When it is actually used, refer to Fig. 9 , first observe the observation hole 52 on the cover plate, observe the filter 44 inside the storage box, and determine whether the filter element 6 needs to be replaced; if the filter element needs to be replaced, first detent the magnet 53 in the magnet hole to make the cover plate 51 out of the adsorption state, then open the cover plate, press the top ring of the filter cover, and the air pipe will automatically retract upward due to the force of the rebound structure after being disconnected, then move the filter fixing plate connected to the fixed angle movable hinge, and stop when it pauses at 135°, then the filter element can be cleaned and replaced; to replace the filter element, it is necessary to move the filter buckle to the open state, unlock the filter 44 from the filter buckle, and then rotate and screw out the filter cover, driving the filter element to be taken out together, and then after cleaning and replacing, screw the filter element into the filter, and then move the filter buckle to the closed state, then push the filter fixing plate back, and then pull the rebound air pipe to insert the filter cover. After completing the filter element replacement, re-fasten the cover plate 51 on the outside of the filter, and the replacement process can be completed by adsorption and fixation by the magnet 53.
[0040] The novel filter flip structure provided by the present invention can be quickly disassembled and replaced, so that the disassembly and replacement process of the filter is faster and simpler; the complexity and frequency of maintenance are reduced, thereby reducing the maintenance cost.
[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A filter flip structure capable of rapid disassembly, assembly and replacement, the flip structure being arranged in a storage box (2) in a housing assembly (1), characterized in that: The flip structure comprises a pipeline rebound component (3), a filter component (4) and a flip stop component (5); the pipeline rebound component comprises a limit plate (31) installed in parallel above the storage box; a series of through holes are evenly opened on the top of the limit plate; an air pipe (33) is correspondingly sleeved in each through hole; a telescopic spring (35) is sleeved outside each air pipe; a limit clamp (32) is fixedly installed on the outer periphery of the air pipe on the top of the telescopic spring; the air pipe passes through the storage box below and extends to the inside of the storage box; the end of the air pipe is connected to the filter component (4); The filter assembly comprises a filter (44), a filter buckle (45), and a fixing plate (46); each filter is fixedly mounted on the fixing plate (46) via the filter buckle (45); the bottom of the fixing plate is rotatably mounted in the storage box via a fixed-angle movable hinge group (48); the flip stop assembly (5) is arranged on the outside of the filter; the flip stop assembly comprises a cover plate (51); observation holes (52) are evenly arranged on the cover plate; a magnetic attraction member is arranged on the top; and the bottom of the cover plate is rotatably buckled and mounted on the front side of the storage box via a rotating portion (54).
2. The filter flip structure capable of rapid disassembly and replacement according to claim 1 is characterized in that: The telescopic spring is sleeved on the trachea tube body between the limit plate and the top of the storage box. The top of the telescopic spring is fixedly connected to a single-head spring clamp (34), and the bottom is sleeved and fixed with a double-head spring clamp (36). The bottom of the double-head spring clamp is sleeved on the opening at the top of the storage box. A limit clamp (32) is sleeved and fixed on the trachea tube body above the single-head spring clamp.
3. The filter flip structure capable of rapid disassembly and replacement according to claim 1 is characterized in that: A locking buckle (43) is fixedly mounted above the filter, a filter upper cover (42) is arranged above the locking buckle, and the upper and lower ends of the filter (44) are trachea quick-insert structures (41), and each filter is fixedly mounted on the fixing plate (46) via a filter buckle (45).
4. The filter flip structure capable of rapid disassembly and replacement according to claim 3 is characterized in that: The fixing plate (46) is provided with a number of mounting hole groups equal to the number of filters, and each mounting hole group comprises two pairs of upper and lower mounting holes (47) for the filter to be clipped and matched for insertion, thereby fixing the filter on the fixing plate.
5. The filter flip structure capable of rapid disassembly and replacement according to claim 4 is characterized in that: An annular groove extends up and down from one side of the filter buckle, and the filter can be inserted into the annular groove of the filter buckle by matching to achieve fixation of the two, and the other side of the filter buckle is connected to the fixing plate by screws.
6. The filter flip structure capable of rapid disassembly and replacement according to claim 1 is characterized in that: The fixed-angle movable hinge assembly comprises an upper hinge (481) and a lower hinge (483), and the upper and lower hinges are hinged via a hinge shaft (482), wherein the upper hinge is fixedly mounted on a fixing plate (46) via screws, and the lower hinge is transversely fixed to an inner bottom plate of the storage box, and an angle control seat (485) is further provided on a side of the upper hinge (481) close to the hinge shaft (482), and a side of the angle control seat (485) close to the lower hinge is matched and fitted on the hinge shaft, and an arc-shaped groove is further spaced apart on an outer wall of the end thereof.
7. The filter flip structure capable of rapid disassembly and replacement according to claim 6 is characterized in that: A fixing seat (484) is provided in the horizontal direction on the top surface of the lower hinge, and a mounting groove (489) is provided in the fixing seat. A spring (487) is provided in the mounting groove. A top shaft (486) is fixedly connected to the left side of the spring, and one end of the top shaft extends out of the mounting groove and is in pressing contact with the arc-shaped groove. A hexagon socket screw (488) is screwed into the mounting groove on the right side of the spring, and the spring is tightened by the headless hexagon socket screw.
8. The filter flip structure capable of rapid disassembly and replacement according to claim 1 is characterized in that: The magnetic attraction member is a magnet, and a magnet hole is provided at the corresponding position of the storage box. When the cover is vertically buckled outside the filter, the magnet on the cover is correspondingly inserted into the magnet hole on the storage box, so that the cover is adsorbed on the storage box and is in a closed state.
9. The filter flip structure capable of rapid disassembly and replacement according to claim 1 is characterized in that: The rotating part comprises grooves (55) symmetrically arranged on both sides below the fixed plate, a top spring (57) is installed in the groove, the outer end of the top spring is fixedly connected to a rotating shaft (56), and the outer end of the rotating shaft extends out of the groove in a natural state and is inserted into a shaft hole on the side wall of the housing assembly.