Petrochemical additive continuous reaction kettle
By designing the waste gas collection, stirring and filtration and quantitative discharge mechanism of the petrochemical additive continuous reactor, the problem that the existing reactor cannot effectively handle waste gas, filtration and quantitative discharge is solved, and safety, process efficiency and practicality are improved.
Patent Information
- Application Number
- CN202421380980.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing petrochemical additive reactors cannot effectively collect and process the waste gas generated by chemical reactions, cannot be filtered, and cannot achieve quantitative discharge, which poses safety hazards and low process efficiency.
A petrochemical additive continuous reactor is designed, including a waste gas collection mechanism, a stirring filtration mechanism and a quantitative discharge mechanism. The exhaust gas collection mechanism collects toxic waste gas through a smoker and a conduit, and connects the exhaust gas purification and treatment device through an external interface; the agitating filter mechanism accelerates the fusion of additives through a transmission motor and a stirring rod, and intercepts impurities through a filter net; the quantitative discharge mechanism controls the discharge rate through a hemispherical valve and a rotating motor to achieve quantitative discharge.
Effectively collecting and processing waste gases generated by chemical reactions improves the safety of the device; improving process efficiency through stirring and filtration; realizing quantitative discharge, improving the practicality of the device.
Smart Images

Figure CN222642033U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a continuous reaction kettle for petrochemical additives. Background Art
[0002] Petroleum additives refer to a small amount of substances added to the petroleum processing and petroleum products that have physical or chemical effects. They are also called petroleum additives. The equipment used in the processing of petroleum additives is usually a reactor and a kneader. The broad understanding of a reactor is a container for physical or chemical reactions. The structural design and parameter configuration of the container are used to achieve the heating, evaporation, cooling and low-speed mixing functions required by the process. The chemical additives added in the petroleum processing process may produce toxic and harmful exhaust gases during chemical reactions in the reactor, which endangers the personal safety of operators when inhaled. In addition, the existing reactor directly adds chemical additives, and solid waste is generated after the internal chemical reaction. After accumulation, the reaction effect is affected, and the reactor cannot achieve quantitative discharge when discharging materials. Therefore, a continuous reactor for petrochemical additives is needed.
[0003] The existing patent document with the technical disclosure number CN202221777151.4 provides a petroleum additive reactor, including a reactor body, a movable structure is fixedly connected to the lower part of the outer surface of the reactor body, an additive groove is opened at the upper end of the reactor body, a motor is fixedly connected to the middle part of the lower end of the reactor body, the output end of the motor passes through the lower end of the reactor body and is fixedly connected to a stirring structure, a cover plate is hinged at the rear part of the upper end of the reactor body, and a device pipe is fixedly connected to the upper part of the outer surface of the reactor body. The petroleum additive reactor described in the utility model is convenient for moving the reactor to a use position by arranging a moving structure and a stirring structure, thereby improving the stability of the reactor during use, avoiding the reactor from tipping over, facilitating the use of the reactor, increasing the stirring area of the petroleum additive, reducing the stirring resistance of the petroleum when stirring the petroleum additive, increasing the stirring efficiency of the petroleum additive, and improving the stirring efficiency of the petroleum additive. However, when the CN202221777151.4 technology is in operation, it is impossible to collect and process the waste gas generated by the chemical reaction, it is impossible to filter it, and it is impossible to perform quantitative discharging. Therefore, a continuous reactor for petrochemical additives is urgently needed. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a petrochemical additive continuous reactor to solve the problem that the existing petrochemical additive continuous reactor cannot collect and process the waste gas generated by the chemical reaction, cannot filter it, and cannot quantitatively discharge the material when in use.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a petrochemical additive continuous reaction kettle, comprising a device body, a cover plate is installed on the top of the device body, and an exhaust gas collection mechanism is installed on the inner wall of the cover plate.
[0006] The inner wall of the cover plate is provided with a stirring and filtering mechanism.
[0007] A quantitative discharging mechanism is installed at the bottom end of the device body.
[0008] Preferably, the waste gas collection mechanism includes a feed hopper, a protective net, a protective cover, a duct, a smoking device and an external interface, the feed hopper is installed on the inner wall of the cover plate, the protective net is installed on the inner wall of the feed hopper, the protective cover is installed on the outer wall of the feed hopper, the duct is installed on the side wall of the protective cover, the smoking device is installed on the outer wall of the duct, and the external interface is installed on the bottom end of the smoking device.
[0009] Preferably, the side wall of the feed hopper is of open-hole design, and the protective net is distributed in a circular array with the central axis of the feed hopper as the center.
[0010] Preferably, the stirring and filtering mechanism comprises a transmission motor, a stirring rod and a filter screen, the transmission motor is installed at the top end of the cover plate, the stirring rod is installed at the bottom end of the transmission motor, and the filter screen is installed at the bottom end of the cover plate.
[0011] Preferably, the stirring rods are distributed in a rectangular array with the central axis of the cover plate as the center, and the filter screen is threadedly connected to the cover plate.
[0012] Preferably, the quantitative discharging mechanism includes a discharging port, a hemispherical valve, a connecting rod and a rotating motor. A discharging port is opened at the bottom of the device body, a hemispherical valve is installed on the inner wall of the discharging port, connecting rods are installed at both ends of the outer wall of the hemispherical valve, and a rotating motor is installed at one end of the connecting rod.
[0013] Preferably, the outer side wall of the hemispherical valve is tightly fitted with the inner side wall of the discharge port, and the connecting rod is movably connected to the discharge port.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model has an exhaust gas collection mechanism, and the protective net is distributed in a circular array with the central axis of the feed hopper as the center. The protective sleeve and the cover plate are welded. When the device is used, due to the chemical reaction inside the device, toxic and harmful exhaust gas is generated. When the operator is feeding, the exhaust gas is easy to escape and be inhaled by the operator during feeding, which endangers personal safety. By starting the smoking device, the toxic and harmful gas floating out is inhaled through the conduit, and the exhaust gas purification device is connected through the external interface to prevent the operator from inhaling toxic and harmful gas, thereby increasing the safety of the device;
[0016] 2. The utility model has a stirring and filtering mechanism, wherein the stirring rods are arranged in a rectangular array with the central axis of the cover plate as the center, and the filter screen is threadedly connected to the cover plate. When the petrochemical additive enters through the feed hopper, the driving motor is started to drive the stirring rods to rotate at a constant speed, thereby accelerating the fusion of the petrochemical additives. The setting of the filter screen intercepts and filters the impurities and solid waste inside the device, and the threaded connection mode of the filter screen facilitates disassembly and installation as well as internal cleaning, thereby increasing the convenience of the device.
[0017] 3. The utility model is provided with a quantitative discharging mechanism, and the discharging port is movably connected with the connecting rod. When the device is used, the semi-ball valve is driven to rotate by starting the rotating motor, and the discharging rate is controlled by the rotation angle of the semi-ball valve, thereby achieving quantitative discharging and increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model from the front;
[0019] Figure 2 This is a schematic diagram of the structure of the waste gas collection mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the stirring and filtering mechanism of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the quantitative discharging mechanism of the utility model.
[0022] In the figure: 1. Device body; 2. Cover plate; 3. Waste gas collecting mechanism; 301. Feed hopper; 302. Protective net; 303. Protective cover; 304. Conduit; 305. Smoking device; 306. External interface; 4. Stirring and filtering mechanism; 401. Transmission motor; 402. Stirring rod; 403. Filter net; 5. Quantitative discharging mechanism; 501. Discharging port; 502. Hemispherical valve; 503. Connecting rod; 504. Rotating motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0024] The following describes an embodiment of the utility model based on its overall structure.
[0025] See also Figure 1-4A petrochemical additive continuous reactor comprises a device body 1, characterized in that: a cover plate 2 is installed at the top of the device body 1, an exhaust gas collecting mechanism 3 is installed on the inner wall of the cover plate 2, the exhaust gas collecting mechanism 3 comprises a feed hopper 301, a protective net 302, a protective sleeve 303, a conduit 304, a smoker 305 and an external interface 306, a feed hopper 301 is installed on the inner wall of the cover plate 2, a protective net 302 is installed on the inner wall of the feed hopper 301, a protective sleeve 303 is installed on the outer wall of the feed hopper 301, a conduit 304 is installed on the side wall of the protective sleeve 303, a smoker 305 is installed on the outer wall of the conduit 304, an external interface 306 is installed on the bottom end of the smoker 305, and the side wall of the feed hopper 301 is open. Hole-type design, the protective net 302 is distributed in a circular array with the central axis of the feed hopper 301 as the center. Through the waste gas collection mechanism 3, the protective net 302 is distributed in a circular array with the central axis of the feed hopper 301 as the center. The protective sleeve 303 and the cover plate 2 are welded. When the device is in use, toxic and harmful waste gas is generated due to the chemical reaction inside the device. When the operator is adding materials, the waste gas is easy to escape and be inhaled by the operator during feeding, endangering personal safety. By starting the smoke extractor 305, the toxic and harmful gas that floats out is inhaled through the duct 304, and the waste gas purification device is connected through the external interface 306 to prevent the operator from inhaling toxic and harmful gas and increase the safety of the device.
[0026] See also Figure 1-4 A continuous reaction kettle for petrochemical additives, wherein a stirring and filtering mechanism 4 is installed on the inner wall of a cover plate 2, and the stirring and filtering mechanism 4 comprises a transmission motor 401, a stirring rod 402 and a filter screen 403. The top of the cover plate 2 is installed with a transmission motor 401, the bottom of the transmission motor 401 is installed with a stirring rod 402, and the bottom of the cover plate 2 is installed with a filter screen 403. The stirring rods 402 are arranged in a rectangular array with the central axis of the cover plate 2 as the center, and the filter screen 403 is threadedly connected to the cover plate 2. Structure 4, the stirring rods 402 are arranged in a rectangular array with the central axis of the cover plate 2 as the center, and the filter screen 403 is threadedly connected to the cover plate 2. When the petrochemical additive enters through the feed hopper 301, the driving motor 401 is started to drive the stirring rod 402 to rotate at a constant speed, thereby accelerating the fusion of the petrochemical additive. The setting of the filter screen 403 intercepts and filters the impurities and solid waste inside the device, and the threaded connection method of the filter screen 403 is convenient for disassembly and installation as well as internal cleaning, thereby increasing the convenience of the device.
[0027] See also Figure 1-4, a petrochemical additive continuous reactor, a quantitative discharging mechanism 5 is installed at the bottom end of the device body 1, the quantitative discharging mechanism 5 includes a discharging port 501, a semi-ball valve 502, a connecting rod 503 and a rotating motor 504, a discharging port 501 is opened at the bottom of the device body 1, a semi-ball valve 502 is installed on the inner wall of the discharging port 501, connecting rods 503 are installed at both ends of the outer wall of the semi-ball valve 502, and a rotating motor 504 is installed at one end of the connecting rod 503, the outer wall of the semi-ball valve 502 is tightly fitted with the inner wall of the discharging port 501, the connecting rod 503 and the discharging port 501 are movably connected, through the set quantitative discharging mechanism 5, the discharging port 501 and the connecting rod 503 are movably connected, when the device is used, by starting the rotating motor 504, the semi-ball valve 502 is driven to rotate, and the discharging rate is controlled by the rotation angle of the semi-ball valve 502, thereby realizing quantitative discharging and increasing the practicality of the device.
[0028] Working principle: When in use, first move the device to the desired position, and then add petrochemical additives through the feed hopper 301, and the protective net 302 is arranged in a circular array with the central axis of the feed hopper 301 as the center, and the protective cover 303 is welded to the cover plate 2. When the device is in use, due to the chemical reaction inside the device, toxic and harmful waste gas is generated. When the operator is adding materials, the waste gas is easy to escape and be inhaled by the operator during feeding, endangering personal safety. By starting the smoker 305, the toxic and harmful gases that float out are inhaled through the conduit 304, and the waste gas purification device is connected through the external interface 306 to prevent the operator from inhaling toxic and harmful gases and increase the safety of the device. Then, when the petrochemical additives are When entering through the feed hopper 301, the driving motor 401 is started to drive the stirring rod 402 to rotate at a constant speed to accelerate the fusion of petrochemical additives, and the setting of the filter screen 403 intercepts and filters the impurities and solid waste inside the device, and the threaded connection method of the filter screen 403 is convenient for disassembly and installation as well as internal cleaning, thereby increasing the convenience of the device. Finally, the rotating motor 504 is started to drive the hemispherical valve 502 to rotate, and the rotation angle of the hemispherical valve 502 is used to control the discharge rate, thereby achieving quantitative discharge and increasing the practicality of the device. In this way, the use process of the device is completed. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0029] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A petrochemical additive continuous reactor, comprising a device body (1), characterized in that: A cover plate (2) is installed on the top of the device body (1), and an exhaust gas collecting mechanism (3) is installed on the inner wall of the cover plate (2); The inner wall of the cover plate (2) is provided with a stirring and filtering mechanism (4); A quantitative discharging mechanism (5) is installed at the bottom end of the device body (1).
2. A petrochemical additive continuous reaction kettle according to claim 1, characterized in that: The waste gas collection mechanism (3) comprises a feed hopper (301), a protective net (302), a protective cover (303), a duct (304), a smoking device (305) and an external interface (306); the feed hopper (301) is installed on the inner wall of the cover plate (2); the protective net (302) is installed on the inner wall of the feed hopper (301); the protective cover (303) is installed on the outer wall of the feed hopper (301); the duct (304) is installed on the side wall of the protective cover (303); the smoking device (305) is installed on the outer wall of the duct (304); and the external interface (306) is installed at the bottom end of the smoking device (305).
3. A petrochemical additive continuous reaction kettle according to claim 2, characterized in that: The side wall of the feed hopper (301) is of open-hole design, and the protective net (302) is distributed in a circular array with the central axis of the feed hopper (301) as the center.
4. A petrochemical additive continuous reaction kettle according to claim 1, characterized in that: The stirring and filtering mechanism (4) comprises a transmission motor (401), a stirring rod (402) and a filter screen (403); the transmission motor (401) is installed at the top end of the cover plate (2); the stirring rod (402) is installed at the bottom end of the transmission motor (401); and the filter screen (403) is installed at the bottom end of the cover plate (2).
5. A petrochemical additive continuous reaction kettle according to claim 4, characterized in that: The stirring rods (402) are arranged in a rectangular array with the central axis of the cover plate (2) as the center, and the filter screen (403) is threadedly connected to the cover plate (2).
6. A petrochemical additive continuous reaction kettle according to claim 1, characterized in that: The quantitative discharging mechanism (5) comprises a discharging port (501), a hemispherical valve (502), a connecting rod (503) and a rotating motor (504); a discharging port (501) is provided at the bottom of the device body (1); a hemispherical valve (502) is installed on the inner wall of the discharging port (501); connecting rods (503) are installed at both ends of the outer wall of the hemispherical valve (502); and a rotating motor (504) is installed at one end of the connecting rod (503).
7. A petrochemical additive continuous reactor according to claim 6, characterized in that: The outer wall of the hemispherical valve (502) is tightly fitted with the inner wall of the discharge port (501), and the connecting rod (503) is movably connected to the discharge port (501).
Citation Information
Patent Citations
Petroleum assistant reaction kettle
CN218012705U