Spraying device for metal part machining
By designing a metal component spraying device with multi-angle rotation and automatic clamping, the problems of uneven spraying and lack of fixed structure in the prior art are solved, and efficient and uniform spraying and automated operations are achieved.
Patent Information
- Application Number
- CN202421285497.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing metal parts spraying devices lack effective fixation of parts during the spraying process, resulting in uneven spraying, requiring manual assistance, reducing work efficiency and potential harm to personnel.
A spraying device for processing metal parts is designed, using a multi-angle rotation and automatic clamping system. By driving the rotation and expansion of components such as rotary plates, fixed plates, clamping blocks, etc., multi-angle spraying and automatic clamping of parts is achieved.
The uniform spraying of metal parts is achieved through multiple angles, reducing the need for manual assistance, improving the spraying efficiency, and reducing the harm to personnel through automatic clamping and dust collection systems.
Smart Images
Figure CN222642326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts spraying, in particular to a spraying device for metal parts processing. Background Art
[0002] A metal parts spraying device is a device used to apply a coating or coating to a metal surface. These devices typically include a spray gun, a spray system, a spray medium (such as paint or coating), a control system, and a support structure. In the metalworking industry, such spraying devices are often used to apply protective coatings to metal parts or components to increase their corrosion resistance, wear resistance, high temperature resistance, or aesthetics. Spraying can be done using different techniques, such as spraying, electrophoretic coating, powder coating, etc. The specific choice depends on the type of coating required and the application scenario. This device is widely used in the manufacturing industry to produce various products such as automotive parts, mechanical parts, metal structures, etc.
[0003] In the prior art, most spraying devices use a single spraying machine combined with a placement plate and other structures to spray metal parts. During the spraying process, the parts need to be manually flipped and adjusted to make the spraying more uniform. In addition, the metal parts are not well fixed during the process, and the parts may shift in position during the spraying process.
[0004] With regard to the structure of the prior art, there is a lack of a fixing structure for parts, and the spraying is uneven during the spraying process, requiring manual assistance, which greatly reduces the efficiency of the spraying work and also causes harm to personnel. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a spraying device for metal parts processing, aiming to improve the multi-angle spraying effect and automatic clamping effect of the spraying device in the prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spraying device for metal parts processing, comprising a processing box, the outer wall of the processing box is rotatably connected to a box door, the interior of the processing box is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a rotating plate, the upper surface of the rotating plate is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a fixed plate, the upper surface of the fixed plate is fixedly connected to a fixed column, the outer wall of the fixed column is rotatably connected to a connecting plate, the outer wall of the connecting plate is rotatably connected to a connecting rod, the outer wall of the connecting rod is rotatably connected to a clamping block, the outer wall of the clamping block is slidably connected to a disc, and the outer wall of the clamping block is provided with a telescopic component.
[0007] Furthermore, the telescopic assembly includes a telescopic column, the interior of the telescopic column is fixedly connected to the outer wall of the clamping block, the outer wall of the clamping block is fixedly connected to a telescopic rod, and the output end of the telescopic rod is fixedly connected to the outer wall of the telescopic column.
[0008] Furthermore, a slide rail is fixedly connected to the interior of the processing box, a third motor is fixedly connected to the inner wall of the slide rail, and an output end of the third motor is fixedly connected to the first hub.
[0009] Furthermore, the inner wall of the slide rail is fixedly connected to a fixed shaft, the outer wall of the fixed shaft is rotatably connected to a second hub, and a belt is provided between the first hub and the second hub.
[0010] Furthermore, a clamping block is fixedly connected to the lower surface of the belt, and a sliding block is slidably connected to the outer wall of the slide rail.
[0011] Furthermore, the clamping block is slidably connected to the interior of the sliding block, and the lower surface of the sliding block is fixedly connected to a sprayer.
[0012] Furthermore, a hole is opened inside the processing box, a dust collecting box is fixedly connected to the lower surface of the processing box, and a filter drawer is slidably connected inside the dust collecting box.
[0013] Furthermore, a material extraction pump is fixedly connected to the outer wall of the dust collecting box, and a material discharge pipe is fixedly connected to the output end of the material extraction pump.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the rotating plate is driven to rotate by the first motor, and the fixed plate is driven to rotate by the second motor, so as to achieve the effect of multi-angle rotation. At the same time, the two telescopic rods are started, and the two telescopic rods drive the two telescopic columns to extend and retract, thereby driving two of the clamping blocks to slide inside the disc, further driving the connecting plate to rotate, so that the other two clamping blocks also slide, thereby achieving the clamping effect.
[0016] 2. In the utility model, the third motor drives the first hub to rotate, and the first hub drives the belt and the second hub to rotate, thereby driving the block to move. The movement of the block drives the sliding block to translate back and forth, thereby achieving the effect of multi-angle spraying. The waste or residue generated by spraying leaks into the dust collecting box through the holes inside the processing box, and is then extracted through the input end of the extraction pump and discharged through the discharge pipe. The residue can be cleaned by pulling out the filter drawer, thereby achieving the effect of removing waste liquid residue. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural schematic diagram of a spraying device for metal parts processing proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a fixed plate of a spraying device for metal parts processing proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of a sliding block of a spraying device for metal parts processing proposed by the utility model;
[0020] Figure 4 The utility model discloses a schematic diagram of the dust collecting box structure of a spraying device for metal parts processing.
[0021] Legend:
[0022] 1. Processing box; 2. First motor; 3. Rotating plate; 4. Second motor; 5. Fixed plate; 6. Fixed column; 7. Connecting plate; 8. Disc; 9. Connecting rod; 10. Clamping block; 11. Telescopic column; 12. Telescopic rod; 13. Slide rail; 14. Third motor; 15. First wheel hub; 16. Fixed shaft; 17. Second wheel hub; 18. Belt; 19. Block; 20. Sliding block; 21. Sprayer; 22. Dust box; 23. Filter drawer; 24. Extraction pump; 25. Discharge pipe; 26. Box door. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 and Figure 2 , an embodiment provided by the utility model: a spraying device for metal parts processing, comprising a processing box 1, the outer wall of the processing box 1 is rotatably connected with a box door 26, the interior of the processing box 1 is fixedly connected with a first motor 2, the output end of the first motor 2 is fixedly connected with a rotating plate 3, the upper surface of the rotating plate 3 is fixedly connected with a second motor 4, the output end of the second motor 4 is fixedly connected with a fixing plate 5, the upper surface of the fixing plate 5 is fixedly connected with a fixing column 6, the outer wall of the fixing column 6 is rotatably connected with a connecting plate 7, the outer wall of the connecting plate 7 is rotatably connected with a connecting rod 9, the outer wall of the connecting rod 9 is rotatably connected with a clamping block 10, the outer wall of the clamping block 10 is slidably connected with a disc 8, the outer wall of the clamping block 10 is provided with a telescopic assembly, the telescopic assembly comprises a telescopic column 11, the inner part of the telescopic column 11 is fixedly connected to the outer wall of the clamping block 10, the outer wall of the clamping block 10 is fixedly connected with a telescopic rod 12, and the output end of the telescopic rod 12 is fixedly connected to the outer wall of the telescopic column 11;
[0025] Specifically, open the box door 26, place the parts respectively on the top of the four discs 8, start the two telescopic rods 12, and drive the two telescopic columns 11 to extend and retract through the two telescopic rods 12, thereby driving the two clamping blocks 10 to slide inside the disc 8. While the two clamping blocks 10 slide, the connecting plate 7 is driven to rotate through the connecting rod 9, thereby driving the other two clamping blocks 10 to slide inside the disc 8, thereby achieving a clamping effect, and then start the first motor 2, and drive the rotating plate 3 to rotate through the first motor 2. At the same time, the four second motors 4 are also started, and the four fixed plates 5 are driven to rotate by the four second motors 4 respectively, to achieve a multi-angle rotation effect, so that the later spraying is more uniform.
[0026] Reference Figure 1 and Figure 3 A slide rail 13 is fixedly connected to the interior of the processing box 1, a third motor 14 is fixedly connected to the inner wall of the slide rail 13, a first hub 15 is fixedly connected to the output end of the third motor 14, a fixed shaft 16 is fixedly connected to the inner wall of the slide rail 13, a second hub 17 is rotatably connected to the outer wall of the fixed shaft 16, a belt 18 is arranged between the first hub 15 and the second hub 17, a clamping block 19 is fixedly connected to the lower surface of the belt 18, a sliding block 20 is slidably connected to the outer wall of the slide rail 13, the clamping block 19 is slidably connected to the inside of the sliding block 20, and a sprayer 21 is fixedly connected to the lower surface of the sliding block 20;
[0027] Specifically, the third motor 14 is started, and the first hub 15 is driven to rotate by the third motor 14. The rotation of the first hub 15 drives the belt 18 to rotate, thereby also driving the second hub 17 to rotate. The belt 18 drives the block 19 to move while rotating. The block 19 moves in the rotation direction of the belt 18, further drives the sliding block 20 to translate back and forth, and also drives the sprayer 21 to translate together, thereby achieving a multi-angle spraying effect.
[0028] Reference Figure 1 and Figure 4 A hole is opened inside the processing box 1, a dust box 22 is fixedly connected to the lower surface of the processing box 1, a filter drawer 23 is slidably connected inside the dust box 22, a material extraction pump 24 is fixedly connected to the outer wall of the dust box 22, and a discharge pipe 25 is fixedly connected to the output end of the material extraction pump 24;
[0029] Specifically, the waste liquid or residue generated by spraying will fall into the dust box 22 through the holes inside the processing box 1, and the filter drawer 23 inside the dust box 22 will filter the residue and waste liquid. The residue remains inside the filter drawer 23, while the waste liquid falls to the bottom of the dust box 22. Then the extraction pump 24 is started to extract the waste liquid through the input end of the extraction pump 24 and discharge the waste liquid to the outside through the discharge pipe 25, thereby achieving the effect of classified cleaning.
[0030] Working principle: when it is necessary to process metal parts, open the box door 26, place the metal parts to be processed on the top of the four discs 8 respectively, and start the four sets of telescopic rods 12 at the same time. The four sets of telescopic rods 12 respectively drive the four sets of telescopic columns 11 to extend and retract, thereby driving the two opposite clamping blocks 10 to slide inside the disc 8, further driving the connecting plate 7 to rotate, and after the connecting plate 7 rotates, it will drive the other two opposite clamping blocks 10 to slide, thereby forming a clamping effect. After the parts are clamped, start the first motor 2, drive the rotating plate 3 through the first motor 2, and then start the four sets of second motors 4, respectively use the four sets of second motors 4 to drive the four sets of fixed plates 5 to rotate, so as to achieve the effect of clamping. In order to form a multi-angle rotation effect and make the parts sprayed more evenly in the later spraying process, the third motor 14 is started, and the first hub 15 is driven to rotate by the third motor 14. While the first hub 15 rotates, the belt 18 is driven to rotate. Through the rotation of the belt 18, the second hub 17 is driven to rotate by utilizing the transmission principle. During the rotation of the belt 18, the block 19 is also driven to move along the trajectory of the belt 18, thereby driving the sliding block 20 to slide back and forth, and further driving the two sprayers 21 to move back and forth. The parts are sprayed by the two sprayers 21, achieving the effect of multi-angle spraying. Waste liquid or residue debris will be generated during the spraying process. These can all fall into the dust box 22 through the hole at the bottom of the processing box 1, and the residues and debris are filtered and separated by the filter drawer 23 inside the dust box 22. The residues and debris on it can be cleaned by pulling out the filter drawer 23, while the waste liquid leaks into the bottom of the dust box 22 through the filter drawer 23, and then the waste liquid is pumped out through the input end of the extraction pump 24, and discharged to the outside through the discharge pipe 25, thereby achieving the effect of classified cleaning.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spraying device for metal parts processing, comprising a processing box (1), characterized in that: The outer wall of the processing box (1) is rotatably connected to a box door (26); the interior of the processing box (1) is fixedly connected to a first motor (2); the output end of the first motor (2) is fixedly connected to a rotating plate (3); the upper surface of the rotating plate (3) is fixedly connected to a second motor (4); the output end of the second motor (4) is fixedly connected to a fixing plate (5); the upper surface of the fixing plate (5) is fixedly connected to a fixing column (6); the outer wall of the fixing column (6) is rotatably connected to a connecting plate (7); the outer wall of the connecting plate (7) is rotatably connected to a connecting rod (9); the outer wall of the connecting rod (9) is rotatably connected to a clamping block (10); the outer wall of the clamping block (10) is slidably connected to a disc (8); and the outer wall of the clamping block (10) is provided with a telescopic component.
2. A spraying device for metal parts processing according to claim 1, characterized in that: The telescopic assembly comprises a telescopic column (11), the interior of the telescopic column (11) is fixedly connected to the outer wall of a clamping block (10), the outer wall of the clamping block (10) is fixedly connected to a telescopic rod (12), and the output end of the telescopic rod (12) is fixedly connected to the outer wall of the telescopic column (11).
3. A spraying device for metal parts processing according to claim 1, characterized in that: The processing box (1) is fixedly connected to a slide rail (13) inside, the inner wall of the slide rail (13) is fixedly connected to a third motor (14), and the output end of the third motor (14) is fixedly connected to a first wheel hub (15).
4. A spraying device for metal parts processing according to claim 3, characterized in that: The inner wall of the slide rail (13) is fixedly connected to a fixed shaft (16), the outer wall of the fixed shaft (16) is rotatably connected to a second hub (17), and a belt (18) is provided between the first hub (15) and the second hub (17).
5. A spraying device for metal parts processing according to claim 4, characterized in that: A clamping block (19) is fixedly connected to the lower surface of the belt (18), and a sliding block (20) is slidably connected to the outer wall of the slide rail (13).
6. A spraying device for metal parts processing according to claim 5, characterized in that: The clamping block (19) is slidably connected inside the sliding block (20), and a sprayer (21) is fixedly connected to the lower surface of the sliding block (20).
7. A spraying device for metal parts processing according to claim 1, characterized in that: A hole is provided inside the processing box (1), a dust collecting box (22) is fixedly connected to the lower surface of the processing box (1), and a filter drawer (23) is slidably connected inside the dust collecting box (22).
8. A spraying device for metal parts processing according to claim 7, characterized in that: The outer wall of the dust collecting box (22) is fixedly connected to a material extraction pump (24), and the output end of the material extraction pump (24) is fixedly connected to a material discharge pipe (25).