Magnesium alloy plate hot stamping device
By designing an automated hot stamping device for magnesium alloy plates, the automatic conveying and heating of magnesium alloy plates is achieved using servo motors and transmission gear systems, solving the problems of high labor intensity and high accident risk caused by manual heating and handling in traditional devices, and achieving efficient and safe magnesium alloy plate forming and processing.
Patent Information
- Application Number
- CN202420760921.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-14
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-14
AI Technical Summary
Traditional magnesium alloy plate hot stamping devices require manual heating and handling, resulting in high labor intensity for operators, increasing physical consumption, and prone to human operation errors and accident risks.
A magnesium alloy plate hot stamping device is designed, which drives the rotating rod and transmission gear to rotate through a servo motor, and drives the rack and ceramic transmission main roller to realize automatic conveying and heating of the magnesium alloy plate and reduces manual participation.
The automatic forming and processing of magnesium alloy plates is realized, which reduces the labor intensity of operators, reduces the risk of human operation errors and accidents, and improves processing efficiency and safety.
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Figure CN222642964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot stamping devices, in particular to a hot stamping device for a magnesium alloy plate. Background Art
[0002] As we all know, magnesium alloy plate is a steel plate material made of magnesium alloy, which has low density, excellent strength and corrosion resistance. Magnesium alloy plate has good formability and strength and is suitable for hot stamping in hot stamping equipment. Hot stamping is a metal forming process performed at high temperature. It can heat the metal material to make it softer and easier to plastically deform, thereby realizing the forming of complex shapes.
[0003] However, in traditional hot stamping equipment for magnesium alloy plates, the operator usually places the magnesium alloy plate on a heating plate for heating, and heats the magnesium alloy plate by adjusting the temperature and heating time of the heating plate. Therefore, the manual heating and handling process requires the operator to perform repetitive actions and stand and operate for a long time, which easily leads to high labor intensity and increases the physical exertion of the operator. Therefore, technical improvements are urgently needed. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a magnesium alloy plate hot stamping device is proposed. When the magnesium alloy plate hot stamping device is used, the magnesium alloy plate is placed at the steel plate inlet, and the servo motor is started to drive the rotating rod to rotate and the transmission gear is driven to rotate at the same time. The transmission gear rotates to drive the rack to rotate, and the rack rotates to drive multiple ceramic transmission main rollers to rotate, thereby driving the magnesium alloy plate to be transported, and the ceramic transmission guide roller is used to assist the transportation, and the internal magnesium alloy plate is evenly heated by starting multiple resistance heaters. The heated magnesium alloy plate is transported to the surface of the stamping table through the steel plate outlet, which can reduce manual participation, reduce the labor intensity of operators, and also reduce the risks of errors and accidents that may be caused by human operation.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A magnesium alloy plate hot stamping device, comprising a heating box, a stamping table is fixedly connected to the lower end of the outer wall on one side of the heating box, a plurality of resistance heaters are arranged on the inner wall of the heating box, a plurality of ceramic drive main rollers and ceramic drive guide rollers are rotatably connected to the lower ends of the inner walls on both sides of the heating box, a rotating rod is fixedly connected to the front end of the outer wall of the ceramic drive main roller, a protective box is fixedly connected to the lower end of the front outer wall of the heating box, a servo motor is fixedly connected to the middle of the inner wall of the protective box, and the output end of the servo motor is fixedly connected to the middle rotating rod;
[0007] A forming groove is provided in the middle of the upper surface of the punching table, a cylinder is fixedly connected to the middle of the top surface of the punching table, a punch is fixedly connected to the output end of the cylinder, and spring telescopic rods are fixedly connected to the four corners of the lower surface of the punch.
[0008] Through the above technical scheme, compared with the existing hot stamping device for magnesium alloy plates, when the hot stamping device for magnesium alloy plates is used, the punch is driven to move by starting the cylinder to achieve stamping of the magnesium alloy plate, and the forming groove is used to facilitate the shape formed according to the required stamping. During the stamping process, the spring telescopic rod provides the necessary support and elasticity, and the positioning rod and the positioning hole ensure the accurate positioning of the steel plate during the stamping process, and the practical performance is relatively high.
[0009] Furthermore, the lower end of the spring telescopic rod is fixedly connected to the upper end of the punching table, and positioning rods are fixedly connected to both sides of the lower end of the punch near the spring telescopic rod, and positioning holes are opened on both sides of the front end and the rear end of the upper surface of the punching table;
[0010] Through the above technical solution, the spring telescopic rod can provide necessary support and elasticity during the stamping process.
[0011] Further, the positioning rod is slidably connected in the positioning hole;
[0012] Through the above technical solution, the positioning rod is slidably connected in the positioning hole, so as to ensure the accurate positioning of the steel plate during the stamping process.
[0013] Furthermore, the rotating rods all penetrate the heating box to the outside of the heating box and are rotatably connected to the inner wall of the protective box, and the front ends of the rotating rods are sleeved with transmission gears, and the transmission gears in the middle are the largest and the left and right sides decrease in sequence;
[0014] Through the above technical solution, the servo motor rotates to drive the rotating rod and the transmission gear to rotate.
[0015] Furthermore, the outer walls of the transmission gears are sleeved with racks, and the racks are meshed with the transmission gears;
[0016] Through the above technical solution, the rack and the transmission gear are meshed with each other, so as to drive multiple transmission gears to rotate.
[0017] Furthermore, a steel plate inlet and a steel plate outlet are respectively provided at the lower part of the outer walls on both sides of the heating box;
[0018] Through the above technical solution, the magnesium alloy plate can be easily introduced into the heating box through the steel plate inlet, and the heated magnesium alloy plate can be easily transported to the stamping table through the steel plate outlet.
[0019] Furthermore, a PLC control panel is provided on one side of the front end outer wall of the heating box, and the PLC control panel is electrically connected to the resistance heater, the cylinder and the servo motor respectively;
[0020] Through the above technical solution, the operation of the heating box, cylinder and servo motor is controlled by the PLC control panel to ensure the automation and accuracy of the entire process.
[0021] Furthermore, one side of the front end and the rear end of the lower surface of the heating box and the stamping table are fixedly connected with support legs;
[0022] Through the above technical solution, the overall stability can be improved by supporting the legs.
[0023] The utility model has the following beneficial effects:
[0024] 1. The utility model proposes a magnesium alloy plate hot stamping device. Compared with the existing magnesium alloy plate hot stamping device, when the magnesium alloy plate hot stamping device is used, the magnesium alloy plate is placed at the steel plate inlet, and the servo motor is started to drive the rotating rod to rotate while driving the transmission gear to rotate, and the rack is driven to rotate by the transmission gear, and the rack is driven to rotate by multiple ceramic transmission main rollers, thereby driving the magnesium alloy plate to be transported, and the ceramic transmission guide roller is used to assist in the transportation, and the internal magnesium alloy plate is evenly heated by starting multiple resistance heaters, and the heated magnesium alloy plate is transported to the surface of the stamping table through the steel plate outlet, which can reduce manual participation, reduce the labor intensity of operators, and also reduce the risks of errors and accidents that may be caused by human operation.
[0025] 2. The utility model proposes a magnesium alloy plate hot stamping device. Compared with the existing magnesium alloy plate hot stamping device, when the magnesium alloy plate hot stamping device is used, the punch is driven to move by starting the cylinder to achieve the stamping of the magnesium alloy plate. The forming groove is used to facilitate the shape formed according to the required stamping. During the stamping process, the spring telescopic rod provides the necessary support and elasticity, and the positioning rod and the positioning hole ensure the accurate positioning of the steel plate during the stamping process, and the practical performance is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is an axonometric diagram of a magnesium alloy plate hot stamping device proposed in the utility model;
[0027] Figure 2 It is an axonometric schematic diagram of a stamping table in a magnesium alloy plate hot stamping device proposed in the utility model;
[0028] Figure 3 It is a partial axial section view of a heating box in a magnesium alloy plate hot stamping device proposed by the utility model;
[0029] Figure 4 A top cross-sectional view of a heating box in a magnesium alloy plate hot stamping device proposed in the utility model;
[0030] Figure 5 for Figure 4 Enlarged view of point A in the middle.
[0031] Legend:
[0032] 1. Heating box; 2. Stamping table; 3. Resistance heater; 4. Ceramic transmission main roller; 5. Ceramic transmission guide roller; 6. Rotating rod; 7. Transmission gear; 8. Rack; 9. Steel plate inlet; 10. Steel plate outlet; 11. Protective box; 12. Cylinder; 13. Punch; 14. Forming groove; 15. Positioning hole; 16. Positioning rod; 17. Spring telescopic rod; 18. PLC control panel; 19. Servo motor; 20. Support leg. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Reference Figure 1-5 , the utility model provides an embodiment: a magnesium alloy plate hot stamping device, including a heating box 1, the lower end of the outer wall of one side of the heating box 1 is fixedly connected to a stamping table 2, the inner wall of the heating box 1 is provided with a plurality of resistance heaters 3, the lower ends of the inner walls on both sides of the heating box 1 are respectively rotatably connected to a plurality of ceramic drive main rollers 4 and ceramic drive guide rollers 5, the front ends of the outer walls of the ceramic drive main rollers 4 are fixedly connected to a rotating rod 6, the lower end of the front end outer wall of the heating box 1 is fixedly connected to a protective box 11, the middle part of the inner wall of the protective box 11 is fixedly connected to a servo motor 19, and the output end of the servo motor 19 is fixedly connected to the middle rotating rod 6;
[0035] A forming groove 14 is provided in the middle of the upper surface of the punching table 2, a cylinder 12 is fixedly connected to the middle of the top surface of the punching table 2, a punch 13 is fixedly connected to the output end of the cylinder 12, and spring telescopic rods 17 are fixedly connected to the four corners of the lower surface of the punch 13.
[0036] Compared with the existing hot stamping device for magnesium alloy plates, when the hot stamping device for magnesium alloy plates is used, the punch 13 is driven to move by starting the cylinder 12 to achieve the stamping of the magnesium alloy plate. The forming groove 14 is used to facilitate the shape formed according to the required stamping. During the stamping process, the spring telescopic rod 17 provides the necessary support and elasticity. The positioning rod 16 and the positioning hole 15 ensure the accurate positioning of the steel plate during the stamping process, and the practical performance is relatively high.
[0037] The lower end of the spring telescopic rod 17 is fixedly connected to the upper end of the punching table 2, and the lower end of the punch 13 is fixedly connected with a positioning rod 16 on both sides near the spring telescopic rod 17. Positioning holes 15 are provided on both sides of the front and rear ends of the upper surface of the punching table 2. The spring telescopic rod 17 is convenient for providing necessary support and elasticity during the punching process. The positioning rod 16 is slidably connected in the positioning hole 15. The positioning rod 16 is slidably connected in the positioning hole 15 to ensure the accurate positioning of the steel plate during the punching process. The rotating rod 6 passes through the heating box 1 to the outside of the heating box 1 and is rotatably connected to the inner wall of the protective box 11. The front end of the rotating rod 6 is sleeved with a transmission gear 7, and the middle transmission gear 7 is the largest on the left and right sides and decreases in sequence. The servo motor 19 is rotated to drive the rotating rod 6 and the transmission gear 7 to rotate. The outer wall of the transmission gear 7 is sleeved with a rack 8, and the rack 8 is connected to the The transmission gears 7 are meshed with each other, and the rack 8 is meshed with the transmission gear 7 to facilitate driving the multiple transmission gears 7 to rotate. The lower part of the outer walls on both sides of the heating box 1 is respectively provided with a steel plate inlet 9 and a steel plate outlet 10. The steel plate inlet 9 is convenient for the magnesium alloy plate to enter the heating box 1, and the steel plate outlet 10 is convenient for conveying the heated magnesium alloy plate to the stamping table 2. A plc control panel 18 is provided on one side of the front end outer wall of the heating box 1. The plc control panel 18 is electrically connected to the resistance heater 3, the cylinder 12 and the servo motor 19 respectively. The operation of the heating box 1, the cylinder 12 and the servo motor 19 is controlled by the plc control panel 18 to ensure the automation and accuracy of the whole process. The front end and the rear end of the lower surface of the heating box 1 and the stamping table 2 are fixedly connected with support legs 20. The support legs 20 are convenient to improve the overall stability.
[0038] Working principle: When in use, the magnesium alloy plate is placed at the steel plate inlet 9, and the servo motor 19 is started to drive the rotating rod 6 to rotate and the transmission gear 7 to rotate. The transmission gear 7 rotates to drive the rack 8 to rotate, and the rack 8 rotates to drive multiple ceramic transmission main rollers 4 to rotate, thereby driving the magnesium alloy plate to be transported. The ceramic transmission guide roller 5 is convenient for assisting its transportation. By starting multiple resistance heaters 3, it is convenient to evenly heat the internal magnesium alloy plate. The steel plate outlet 10 is convenient for transporting the heated magnesium alloy plate to the surface of the stamping table 2, which can reduce manual participation and reduce the labor intensity of operators. At the same time, it also reduces the risks of errors and accidents that may be caused by human operation. The punch 13 is driven to move by starting the cylinder 12 to achieve the stamping of the magnesium alloy plate. The forming groove 14 is convenient for the shape formed according to the required stamping. During the stamping process, the spring telescopic rod 17 provides necessary support and elasticity, and the positioning rod 16 and the positioning hole 15 ensure the accurate positioning of the steel plate during the stamping process.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A magnesium alloy sheet hot stamping device, comprising a heating box (1), characterized in that: The lower end of the outer wall of one side of the heating box (1) is fixedly connected to a stamping table (2), the inner wall of the heating box (1) is provided with a plurality of resistance heaters (3), the lower ends of the inner walls on both sides of the heating box (1) are rotatably connected to a plurality of ceramic drive main rollers (4) and ceramic drive guide rollers (5), the front ends of the outer walls of the ceramic drive main rollers (4) are fixedly connected to a rotating rod (6), the lower end of the front end outer wall of the heating box (1) is fixedly connected to a protective box (11), the middle part of the inner wall of the protective box (11) is fixedly connected to a servo motor (19), and the output end of the servo motor (19) is fixedly connected to the middle rotating rod (6); A forming groove (14) is provided in the middle of the upper surface of the punching platform (2); a cylinder (12) is fixedly connected to the middle of the top surface of the punching platform (2); a punch (13) is fixedly connected to the output end of the cylinder (12); and spring telescopic rods (17) are fixedly connected to the four corners of the lower surface of the punch (13).
2. A magnesium alloy sheet hot stamping device according to claim 1, characterized in that: The lower end of the spring telescopic rod (17) is fixedly connected to the upper end of the punching platform (2), and positioning rods (16) are fixedly connected to both sides of the lower end of the punch (13) close to the spring telescopic rod (17), and positioning holes (15) are provided on both sides of the front end and the rear end of the upper surface of the punching platform (2).
3. A magnesium alloy sheet hot stamping device according to claim 2, characterized in that: The positioning rods (16) are all slidably connected in the positioning holes (15).
4. A magnesium alloy sheet hot stamping device according to claim 1, characterized in that: The rotating rods (6) all penetrate the heating box (1) to the outside of the heating box (1) and are rotatably connected to the inner wall of the protection box (11); the front ends of the rotating rods (6) are sleeved with transmission gears (7); the transmission gears (7) in the middle are the largest and the left and right sides decrease in sequence.
5. A magnesium alloy sheet hot stamping device according to claim 4, characterized in that: The outer wall of the transmission gear (7) is sleeved with a rack (8), and the rack (8) is meshed with the transmission gear (7).
6. A magnesium alloy sheet hot stamping device according to claim 1, characterized in that: The lower parts of the outer walls on both sides of the heating box (1) are respectively provided with a steel plate inlet (9) and a steel plate outlet (10).
7. A magnesium alloy sheet hot stamping device according to claim 1, characterized in that: A PLC control panel (18) is provided on one side of the front end outer wall of the heating box (1), and the PLC control panel (18) is electrically connected to the resistance heater (3), the cylinder (12) and the servo motor (19) respectively.
8. The magnesium alloy sheet hot stamping device according to claim 1, characterized in that: Support legs (20) are fixedly connected to one side of the front end and the rear end of the lower surface of the heating box (1) and the stamping table (2).