Punching machine blanking sorting device

By introducing servo motors and gear sprocket systems into the punching machine cutting sorting device, the movement of the barrier plate and movable baffle is automatically controlled, and the efficiency and safety problems when replacing the collection device in the prior art are solved, automatic sorting and collection are realized, and overall processing safety and efficiency are improved.

CN222643073UActive Publication Date: 2025-03-21CHONGQING DINGRUIXUAN HARDWARE PRODUCTS CO LTD
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Patent Information

Application Number
CN202421358789.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

When the existing punching machine is removed and sorting device, it is necessary to stop the punching machine when replacing the collection device, resulting in a decrease in processing efficiency. In the case of continuous punching machine, the workpiece is prone to fall off, causing safety hazards.

Method used

A device including a servo motor, bevel gear, sprocket and push rod is designed. The gear and sprocket system are driven by the servo motor, and the movement of the stop plate and the movable baffle are automatically controlled to realize the automatic sorting and collection of workpieces, avoiding manual intervention.

Benefits of technology

It improves the cutting and collection efficiency of the punch press, avoids the risk of workpiece drop, enhances the safety of the equipment, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of punching machine blanking, and provides a punching machine blanking sorting device which comprises a bottom plate and a movable baffle plate, the top end of the bottom plate is connected with a punching machine main body, one side of the punching machine main body is provided with a discharge port, one side of the punching machine main body is connected with a blanking hopper matched with the discharge port, the blanking hopper is provided with an auxiliary through groove, and the movable baffle plate is arranged on the bottom plate. The inner side wall of the discharging hopper is rotationally connected with two matched material blocking plates, two through holes are formed in the discharging hopper, the interiors of the two through holes are rotationally connected with internal threaded parts, one sides of the internal threaded parts are provided with first chain wheels, the interiors of the internal threaded parts are in threaded connection with threaded rods, one ends of the threaded rods are rotationally connected with pushing rods, and the pushing rods are rotationally connected with the discharging hopper. One end of the push rod is rotationally connected to the material blocking plate, an L-shaped sliding groove is formed in the bottom end of the material blocking plate, one end of the movable baffle is connected with two connecting rods, and one end of each connecting rod is connected with a sliding rod matched with the L-shaped sliding groove, so that the situation that equipment is controlled by hands is avoided, and the purpose of improving the safety of the equipment is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of punch press blanking, and specifically relates to a punch press blanking sorting device. Background Art

[0002] A punch press is a stamping press. In national production, the stamping process has the advantages of saving materials and energy, high efficiency, low technical requirements for operators, and the ability to make products that cannot be achieved by mechanical processing through various mold applications compared to traditional mechanical processing. Therefore, its use is becoming more and more extensive. After the lathe processes the workpiece, it is necessary to collect and sort the processed workpiece. Generally, the collection device is set at the lower hopper of the punch press for collection. However, when the collection device is full of processed workpieces, a new collection device needs to be replaced at the lower hopper. However, the punch press is generally continuously produced and processed during use, so the workpieces at the lower hopper are also continuously unloaded. If the punch press is stopped to replace the collection device, it will have a certain impact on the overall processing efficiency of the punch press. If the punch press is not stopped, the lower hopper that continuously unloads will cause some workpieces to fall when the collection device is replaced, and people need to collect the scattered workpieces again, which reduces the overall unloading and collection efficiency of the punch press.

[0003] After searching, China disclosed a punch press material unloading and sorting device with patent publication number CN220295714U on January 5, 2024. It is roughly described as including a punch press body, a material unloading hopper is arranged in the middle of one side of the punch press body, a fixed groove is opened in the middle of the bottom end of the inner wall of the lower hopper, and a unloading hole is opened through the bottom end of the inner wall of the fixed groove. A movable baffle is rotatably installed on the edge of one side of the inner wall of the fixed groove, and a limiting card slot is symmetrically opened on one side of the movable baffle. A placement slot is opened in the middle of the front and rear ends of the material unloading hopper, and a limiting baffle is movably installed inside the placement slot, and a material blocking mechanism is also provided at the bottom of the fixed slot.

[0004] Although the above-mentioned prior art solution solves the problem that the workpieces fall along the lower hopper and are inconvenient to collect due to the replacement of the collection device, thereby improving the overall processing efficiency of the punching machine body, the device requires manual control when opening and closing the control baffle, so it is easy for the hands to be injured by the continuously falling workpieces, resulting in low safety of the equipment. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies of the prior art, the utility model provides a punch press material sorting device to solve the problem of low safety of the equipment proposed in the background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punch press material sorting device, comprising a bottom plate, comprising a movable baffle plate, the top of the bottom plate is fixedly connected to a punch press body, a discharge port is provided on one side of the punch press body, a lower hopper matched with the discharge port is fixedly connected to one side of the punch press body, an auxiliary through slot is provided on the lower hopper, two matched baffle plates are rotatably connected to the inner side wall of the lower hopper, two matched through holes are provided on the lower hopper, the interiors of the two through holes are rotatably connected to internal threaded parts, a first sprocket is provided on one side of the internal threaded part, a threaded rod is connected to the internal thread of the internal threaded part, one end of the threaded rod is rotatably connected to a push rod, and one end of the push rod is rotatably connected to The cam is provided with an L-shaped slot at the bottom end of the material baffle plate, and one end of the movable baffle is connected to two connecting rods, and one end of the connecting rod is fixedly connected to a sliding rod that cooperates with the L-shaped slot. The bottom end of the movable baffle is close to the lower hopper and cooperates with the auxiliary through slot. The bottom end of the lower hopper is provided with two rotating seats, and the two rotating seats are rotatably connected with a rotating rod. Both ends of the rotating rod are connected to a second sprocket, and a transmission chain is connected between the second sprocket and the first sprocket for transmission. The first bevel gear is provided on the rotating rod, and a servo motor is installed at the bottom end of the lower hopper, and the output end of the servo motor is provided with a second bevel gear that cooperates with the first bevel gear. The top end of the bottom plate is movably connected with the first collecting box and the second collecting box.

[0009] By adopting the above technical solution, the workpiece falls from the discharge port onto the lower hopper, and falls into the first collection box through the lower hopper. When the first collection box is full, the servo motor is started to drive the second bevel gear to rotate, and the second bevel gear drives the first bevel gear and the rotating rod to rotate, and the rotating rod drives the two second sprockets and the two transmission chains to rotate, thereby driving the two first sprockets to rotate, the first sprocket drives the internal threaded part to rotate, and the internal threaded part drives the threaded rod to move, and the threaded rod drives the baffle plate to rotate through the pushing rod, so that one end of the two baffle plates merges, and at the same time, the two baffle plates push the two When the second collecting box is full, the servo motor rotates in the opposite direction, so that the two baffle plates rotate in the opposite direction, and at the same time drives the movable baffle to block the auxiliary through slot again, so that the workpiece falls into the first collecting box again, thereby avoiding manual control of the equipment, thereby achieving the purpose of improving the safety of the equipment.

[0010] Optionally, both of the baffle plates are provided with rubber pads.

[0011] By adopting the above technical solution, the rubber pad is used to reduce the probability of damage caused by the collision between the workpiece and the baffle plate, thereby achieving the purpose of improving the stability of the equipment.

[0012] Optionally, the sliding rod is rotatably connected to a bearing that matches the L-shaped sliding groove.

[0013] By adopting the above technical solution, the bearing is used to reduce the friction between the sliding rod and the L-shaped groove when the sliding rod moves in the L-shaped groove, thereby achieving the purpose of improving the smoothness of equipment operation.

[0014] Optionally, two T-shaped limit grooves are provided at the top end of the lower hopper, and a T-shaped limit block matching the T-shaped limit grooves is provided at the bottom end of the movable baffle.

[0015] By adopting the above technical solution, the T-shaped limit groove cooperates with the T-shaped limit block to limit the movable baffle, so that the movable baffle is close to the lower hopper and the movable baffle is prevented from being tilted, thereby achieving the purpose of improving the stability of the equipment.

[0016] Optionally, a plurality of positioning stoppers cooperating with the first collection box and the second collection box are provided at the top end of the bottom plate.

[0017] By adopting the above technical solution, the positioning stopper is used to position the first collection box and the second collection box, so that the first collection box and the second collection box are aligned with the outlet end and the auxiliary through groove of the lower hopper respectively, so that the workpiece can fall smoothly into the first collection box and the second collection box, thereby achieving the purpose of improving the stability of the equipment.

[0018] (III) Beneficial effects

[0019] In summary, the present invention includes at least one of the following beneficial technical effects:

[0020] 1. In the punch press unloading and sorting device, the workpiece falls from the discharge port to the unloading hopper, and then falls into the first collection box through the unloading hopper. When the first collection box is full, the servo motor is started to drive the second bevel gear to rotate, and the second bevel gear drives the first bevel gear and the rotating rod to rotate, and the rotating rod drives the two second sprockets and the two transmission chains to rotate, thereby driving the two first sprockets to rotate, and the first sprocket drives the internal threaded member to rotate, and the internal threaded member drives the threaded rod to move, and the threaded rod drives the baffle plate to rotate through the pushing rod, so that one end of the two baffle plates merges, and the two baffle plates push at the same time The two connecting rods move to push the movable baffle to move, so that the movable baffle is separated from the auxiliary through slot, so that the workpiece is blocked by the two baffle plates when sliding down the lower hopper, and then falls into the second collecting box through the auxiliary through slot, so as to facilitate the replacement of the first collecting box. When the second collecting box is full, the servo motor rotates in the opposite direction, so that the two baffle plates rotate in the opposite direction, and at the same time drive the movable baffle to block the auxiliary through slot again, so that the workpiece falls into the first collecting box again, thereby avoiding manual control of the equipment, thereby achieving the purpose of improving the safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a first side structural schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the first cross-sectional structure of the utility model;

[0023] Figure 3 For this utility model Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;

[0024] Figure 4 For this utility model Figure 2 A schematic diagram of the local enlarged structure at B in the middle;

[0025] Figure 5 This is a schematic diagram of the second cross-sectional structure of the utility model;

[0026] Figure 6 For this utility model Figure 5 Schematic diagram of the local enlarged structure at point C in the middle.

[0027] In the figure: 1. bottom plate; 2. movable baffle; 3. punch press body; 4. lower hopper; 5. baffle plate; 6. first sprocket; 7. threaded rod; 8. push rod; 9. connecting rod; 10. sliding rod; 11. rotating rod; 12. second sprocket; 13. transmission chain; 14. first bevel gear; 15. servo motor; 16. second bevel gear; 17. first collection box; 18. second collection box; 19. rubber pad; 20. bearing; 21. T-shaped limit groove; 22. T-shaped limit block; 23. positioning stopper. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0030] Reference Figure 1-Figure 6A punching machine material sorting device comprises a bottom plate 1, a movable baffle plate 2, a punching machine body 3 is fixedly connected to the top of the bottom plate 1, a discharge port is provided on one side of the punching machine body 3, a lower hopper 4 matched with the discharge port is fixedly connected to one side of the punching machine body 3, an auxiliary through slot is provided on the lower hopper 4, two matched baffle plates 5 are rotatably connected to the inner side wall of the lower hopper 4, two matched through holes are provided on the lower hopper 4, the insides of the two through holes are rotatably connected with internal threaded parts, a first sprocket wheel 6 is provided on one side of the internal threaded part, a threaded rod 7 is connected to the internal thread of the internal threaded part, one end of the threaded rod 7 is rotatably connected with a push rod 8, and one end of the push rod 8 is rotatably connected to the baffle plate 5 On the top, an L-shaped slot is provided at the bottom end of the baffle plate 5, one end of the movable baffle plate 2 is connected to two connecting rods 9, one end of the connecting rod 9 is fixedly connected to a sliding rod 10 that matches the L-shaped slot, the bottom end of the movable baffle plate 2 is close to the lower hopper 4 and matches with the auxiliary through slot, the bottom end of the lower hopper 4 is provided with two rotating seats, the two rotating seats are rotatably connected with a rotating rod 11, both ends of the rotating rod 11 are connected with a second sprocket 12, the second sprocket 12 and the first sprocket 6 are transmission-connected with a transmission chain 13, a first bevel gear 14 is provided on the rotating rod 11, and a servo motor 15 is installed at the bottom end of the lower hopper 4, and the output end of the servo motor 15 is provided with a second bevel gear that matches the first bevel gear 14. Gear 16, the top of the bottom plate 1 is movably connected with the first collection box 17 and the second collection box 18, the workpiece falls from the discharge port onto the lower hopper 4, and falls into the first collection box 17 through the lower hopper 4. When the first collection box 17 is full, the servo motor 15 is started to drive the second bevel gear 16 to rotate, the second bevel gear 16 drives the first bevel gear 14 and the rotating rod 11 to rotate, the rotating rod 11 drives the two second sprocket wheels 12 and the two transmission chains 13 to rotate, thereby driving the two first sprocket wheels 6 to rotate, the first sprocket wheel 6 drives the internal threaded member to rotate, the internal threaded member drives the threaded rod 7 to move, and the threaded rod 7 thereby drives the baffle plate 5 to rotate through the pushing rod 8, so that one of the two baffle plates 5 The two ends are merged, and the two baffle plates 5 push the two connecting rods 9 to move at the same time, thereby pushing the movable baffle 2 to move, so that the movable baffle 2 is separated from the auxiliary through slot, so that the workpiece is blocked by the two baffle plates 5 when it slides on the lower hopper 4, and then falls into the second collecting box 18 through the auxiliary through slot, so as to facilitate the replacement of the first collecting box 17; when the second collecting box 18 is full, the servo motor 15 rotates in the opposite direction, so that the two baffle plates 5 rotate in the opposite direction, and at the same time drive the movable baffle 2 to block the auxiliary through slot again, so that the workpiece falls into the first collecting box 17 again, thereby avoiding manual control of the equipment, thereby achieving the purpose of improving the safety of the equipment.

[0031] Reference Figure 1 and Figure 5Both baffle plates 5 are provided with rubber pads 19, and the rubber pads 19 are used to reduce the probability of damage caused by the collision between the workpiece and the baffle plate 5, so as to achieve the purpose of improving the stability of the equipment.

[0032] Reference Figure 5 and Figure 6 The sliding rod 10 is rotatably connected with a bearing 20 that matches the L-shaped slide groove. The bearing 20 is used to reduce the friction between the sliding rod 10 and the L-shaped slide groove when the sliding rod 10 moves in the L-shaped slide groove, so as to achieve the purpose of improving the smoothness of equipment operation.

[0033] Reference Figure 2 and Figure 4 Two T-shaped limit grooves 21 are provided at the top of the lower hopper 4, and a T-shaped limit block 22 matching the T-shaped limit grooves 21 is provided at the bottom end of the movable baffle 2. The T-shaped limit grooves 21 cooperate with the T-shaped limit block 22 to limit the movable baffle 2, so that the movable baffle 2 is close to the lower hopper 4 and the movable baffle 2 is prevented from being deflected, thereby achieving the purpose of improving the stability of the equipment.

[0034] Reference Figure 1 and Figure 5 A plurality of positioning blocks 23 cooperating with the first collecting box 17 and the second collecting box 18 are provided at the top of the bottom plate 1. The positioning blocks 23 are used to position the first collecting box 17 and the second collecting box 18 so that the first collecting box 17 and the second collecting box 18 are respectively aligned with the outlet end and the auxiliary through groove of the lower hopper 4, so that the workpieces can fall smoothly into the first collecting box 17 and the second collecting box 18, thereby achieving the purpose of improving the stability of the equipment.

[0035] In summary, the working principle and working process of the punch press material sorting device are as follows: when in use, the workpiece first falls from the discharge port onto the lower hopper 4, and then falls into the first collection box 17 through the lower hopper 4. When the first collection box 17 is full, the servo motor 15 is started to drive the second bevel gear 16 to rotate, and the second bevel gear 16 drives the first bevel gear 14 and the rotating rod 11 to rotate, and the rotating rod 11 drives the two second sprockets 12 and the two transmission chains 13 to rotate, thereby driving the two first sprockets 6 to rotate, the first sprocket 6 drives the internal threaded member to rotate, and the internal threaded member drives the threaded member to rotate. The threaded rod 7 moves, and the threaded rod 7 pushes the baffle plate 5 to rotate through the pushing rod 8, so that one end of the two baffle plates 5 merges, and at the same time, the two baffle plates 5 push the two connecting rods 9 to move, so as to push the movable baffle plate 2 to move, so that the movable baffle plate 2 is separated from the auxiliary through groove, so that the workpiece is blocked by the two baffle plates 5 when sliding on the lower hopper 4, and then falls into the second collection box 18 through the auxiliary through groove, so as to facilitate the replacement of the first collection box 17, and when the second collection box 18 is full, the servo motor 15 rotates in the opposite direction, so that the two The baffle plate 5 rotates in the opposite direction, and at the same time drives the movable baffle plate 2 to block the auxiliary through groove again, so that the workpiece falls into the first collection box 17 again, so as to avoid manual control of the equipment, so as to achieve the purpose of improving the safety of the equipment. The rubber pad 19 is used to reduce the probability of damage caused by the collision between the workpiece and the baffle plate 5, so as to achieve the purpose of improving the stability of the equipment. The bearing 20 is used to reduce the friction between the sliding rod 10 and the L-shaped groove when the sliding rod 10 moves in the L-shaped groove, so as to achieve the purpose of improving the smoothness of the operation of the equipment. 21 cooperates with the T-shaped limit block 22 to limit the movable baffle 2, so that the movable baffle 2 is close to the lower hopper 4, and at the same time avoids the movable baffle 2 from being deflected, so as to achieve the purpose of improving the stability of the equipment. The positioning stopper 23 is used to position the first collection box 17 and the second collection box 18, so that the first collection box 17 and the second collection box 18 are respectively aligned with the outlet end and the auxiliary through groove of the lower hopper 4, so that the workpiece can fall smoothly into the first collection box 17 and the second collection box 18, so as to achieve the purpose of improving the stability of the equipment.

[0036] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A punch press blanking and sorting device, comprising a bottom plate (1), characterized in that: The invention comprises a movable baffle plate (2), the top of the bottom plate (1) is fixedly connected to a punching machine body (3), one side of the punching machine body (3) is provided with a discharge port, one side of the punching machine body (3) is fixedly connected to a lower hopper (4) matched with the discharge port, the lower hopper (4) is provided with an auxiliary through groove, the inner side wall of the lower hopper (4) is rotatably connected to two matched baffle plates (5), the lower hopper (4) is provided with two matched through holes, the interior of the two through holes are rotatably connected to an internal threaded member, one side of the internal threaded member is provided with a first sprocket (6), the internal thread of the internal threaded member is connected to a threaded rod (7), one end of the threaded rod (7) is rotatably connected to a push rod (8), one end of the push rod (8) is rotatably connected to the baffle plate (5), the bottom end of the baffle plate (5) is provided with an L-shaped slide groove, one end of the movable baffle plate (2) is connected to two A connecting rod (9), one end of the connecting rod (9) is fixedly connected to a sliding rod (10) matched with the L-shaped sliding groove, the bottom end of the movable baffle (2) is closely attached to the lower hopper (4) and matched with the auxiliary through groove, the bottom end of the lower hopper (4) is provided with two rotating seats, the two rotating seats are rotatably connected with a rotating rod (11), both ends of the rotating rod (11) are connected with a second sprocket (12), the second sprocket (12) and the first sprocket (6) are transmission-connected by a transmission chain (13), the rotating rod (11) is provided with a first bevel gear (14), the bottom end of the lower hopper (4) is installed with a servo motor (15), the output end of the servo motor (15) is provided with a second bevel gear (16) matched with the first bevel gear (14), and the top end of the bottom plate (1) is movably connected with a first collecting box (17) and a second collecting box (18).

2. A punch press blanking and sorting device according to claim 1, characterized in that: The two material blocking plates (5) are both provided with rubber pads (19).

3. A punch press blanking and sorting device according to claim 1, characterized in that: A bearing (20) which matches the L-shaped sliding groove is rotatably connected to the sliding rod (10).

4. A punch press blanking and sorting device according to claim 1, characterized in that: The top end of the lower hopper (4) is provided with two T-shaped limit grooves (21), and the bottom end of the movable baffle (2) is provided with a T-shaped limit block (22) matched with the T-shaped limit grooves (21).

5. A punch press blanking and sorting device according to claim 1, characterized in that: The top end of the bottom plate (1) is provided with a plurality of positioning stoppers (23) that match the first collection box (17) and the second collection box (18).

Citation Information

Patent Citations

  • Punching machine blanking sorting device

    CN220295714U