Pouring molding equipment for air brick
By designing the grooved structure of the breathable brick casting molding equipment, staff are allowed to install plastic strips in a winding manner, solving the problems of difficulty in perforation and low efficiency during the casting process, and achieving a more efficient operation process.
Patent Information
- Application Number
- CN202421022538.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-13
AI Technical Summary
During the pouring of breathable bricks, the installation positioning and subsequent impact of the plastic strips restrict the production of the overall breathable bricks, resulting in difficulty in perforation and low working efficiency.
A breathable brick casting molding equipment is designed, and the edges of the top plate and the top plate are designed to accommodate the grooves of plastic strips, allowing staff to quickly wrap the plastic strips on the top plate and bottom plate in a wrap-around manner.
Installing plastic strips through winding solves the problem of spending a lot of time during perforation, improves work efficiency, and simplifies the operation process.
Smart Images

Figure CN222644896U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of air-permeable brick production, and in particular relates to air-permeable brick casting and molding equipment. Background Art
[0002] In the iron and steel metallurgical industry, in order to achieve uniform temperature and chemical composition of molten steel, promote the floating of inclusions or control the morphology of inclusions, air bricks are installed at the bottom of the ladle. After the molten steel enters the ladle, inert gas is blown into the molten steel through the air bricks, which has a good stirring effect, simple operation and low cost. Therefore, air bricks have become an indispensable functional breathable element in the modern metallurgical industry. Air bricks are usually made by pouring. During the pouring process, plastic strips are usually used to reserve gap holes for making breathable gap holes. The installation and positioning of the plastic strips and the influence on the plastic strips during the subsequent pouring process have always restricted the production of the overall air bricks.
[0003] To solve the above problems, the Chinese utility model patent with application number CN202320849018.3 discloses a casting mechanism for ladle air bricks, including a bottom plate, a mold with a conical structure fixedly connected to the upper surface of the bottom plate, a top plate detachably connected to the top of the mold, the lower surface of the top plate is a hemispherical structure protruding downward, and a large threaded sleeve with a center through-hole is threadedly connected at the center position of the surface of the top plate.
[0004] In the above scheme, the use of large and small screw sleeves can keep the two plastic strips in a straight state during pouring. However, in the preparation stage of pouring, the plastic strips need to be passed through the top plate and the bottom plate in turn, and the reserved holes on the top plate and the bottom plate are small, which leads to the problem of difficulty in punching. Since a large number of holes need to be punched, the staff spends a lot of time on the punching work of the plastic strips, which seriously affects the work efficiency. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a breathable brick casting and molding equipment, which has a reasonable design structure and is easy to use. The edges of the top plate and the bottom plate are designed with grooves that can accommodate plastic strips, so that the staff can quickly wind the plastic strips around the top plate and the bottom plate in a winding manner, which solves the problem of spending a lot of time on punching and is conducive to improving work efficiency.
[0006] The technical scheme adopted by the utility model is: a kind of air-permeable brick casting and molding equipment, comprising a top plate, a bottom plate and a conical mold located between the top plate and the bottom plate and having an opening in a circumferential direction, the opening of the conical mold is set from the upper end surface to the lower end surface of the conical mold, a plurality of slots are opened at the surface edge positions of the top plate and the bottom plate, the slots are evenly distributed around the center of the top plate and the bottom plate, cylindrical heads with the same number as the slots are provided at the outer end surface positions of the top plate and the bottom plate, the cylindrical heads are installed between two adjacent slots and close to the center of the top plate and the bottom plate, a first plastic strip is wound around the slots of the top plate and the bottom plate, the first plastic strip can extend outward from the slots of the bottom plate and the top plate, bypass the adjacent cylindrical heads and enter the slots at adjacent positions, so as to achieve the effect of the first plastic strip being wound around the slots of the top plate and the bottom plate.
[0007] An upper blocking ring and a lower blocking ring are detachably installed at the outer end surfaces of the top plate and the bottom plate, and the surfaces of the upper blocking ring and the lower blocking ring are both provided with blocking pieces protruding outwards and capable of extending into the slot.
[0008] A blocking plate for blocking the opening is installed on the conical mold.
[0009] A screw sleeve is threadedly connected in the middle position of the surface of the top plate, a baffle is installed above the screw sleeve, a second plastic strip is connected to the baffle, a silicon carbide rod is connected to the middle position of the second plastic strip, and the lower end of the second plastic strip passes through the bottom plate and is connected to the baffle below the bottom plate.
[0010] The edges of the top plate and the bottom plate are both provided with extension sections extending outwards, through holes are provided in the two extension sections and screw rods are passed through them.
[0011] The upper surface of the bottom plate is provided with limiting strips which are protruding upward and evenly distributed around the center of the bottom plate.
[0012] The cross-sectional shape of the lower surface of the top plate is an arc-shaped structure.
[0013] The beneficial effects of the utility model are:
[0014] The utility model has a reasonable design structure and is easy to use. The edges of the top plate and the bottom plate are designed with grooves that can accommodate plastic strips, so that workers can quickly wrap the plastic strips around the top plate and the bottom plate in a winding manner, which solves the problem of spending a lot of time on punching and is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of winding the first plastic strip of the utility model;
[0017] Figure 3This is an exploded view of the connection between the conical mold and the sealing plate of the utility model;
[0018] Figure 4 It is a stereoscopic diagram of the lower blocking ring of the utility model.
[0019] Markings in the figure: 1. bottom plate; 2. lower blocking ring; 3. first plastic strip; 4. silicon carbide rod; 5. conical mold; 6. second plastic strip; 7. top plate; 8. screw sleeve; 9. baffle; 10. upper blocking ring; 11. screw; 12. through hole; 13. extension section; 14. limit strip; 15. slot; 16. cylindrical head; 17. opening; 18. sealing plate; 19. blocking piece. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-4 As shown, a permeable brick casting and molding device includes a top plate 7, a bottom plate 1, and a conical mold 5 located between the top plate 7 and the bottom plate 1 and having an opening 17 in the circumferential direction. The opening 17 of the conical mold 5 is set from the upper end surface to the lower end surface of the conical mold 5. Figure 3 As shown, the purpose of setting the opening 17 on the side of the conical mold 5 is to facilitate the first plastic strip 3 to make way during the winding process so that the first plastic strip 3 can be completely located inside the conical mold 5 after the winding is completed.
[0022] A plurality of slots 15 are provided at the surface edge positions of the top plate 7 and the bottom plate 1. In this example, there are 6 slots 15 on the top plate 7 and the bottom plate 1 respectively, and the slots 15 are evenly distributed around the center of the top plate 7 and the bottom plate 1. The purpose of providing the slots 15 is to enable the first plastic strip 3 to quickly enter the root position of the slot 15 to replace the existing perforation method, which has the advantages of simple operation and high work efficiency.
[0023] The top plate 7 and the bottom plate 1 have cylindrical heads 16 at their outer end surfaces, the same number as the slots 15. The cylindrical heads 16 are installed between two adjacent slots 15 and close to the center of the top plate 7 and the bottom plate 1. The first plastic strip 3 is wrapped around the slots 15 of the top plate 7 and the bottom plate 1. The cylindrical heads 16 can serve as positioning pieces for the first plastic strip 3, so that the first plastic strip 3 can be tightly attached to the root of the slot 15, thereby achieving a precise positioning effect.
[0024] The first plastic strip 3 can extend outward from the slots 15 of the bottom plate 1 and the top plate 7 , bypass the adjacent cylindrical head 16 and enter the slots 15 at the adjacent position, so that the first plastic strip 3 is wound around the slots 15 of the top plate 7 and the bottom plate 1 .
[0025] An upper blocking ring 10 and a lower blocking ring 2 are detachably installed at the outer end surfaces of the top plate 7 and the bottom plate 1. The surfaces of the upper blocking ring 10 and the lower blocking ring 2 are provided with a blocking piece 19 protruding outward and capable of extending into the groove 15. The thickness of the blocking piece 19 is the same as the width of the top plate 7 and the groove 15 on the top plate 7. The upper blocking ring 10 and the lower blocking ring 2 are mainly designed to seal the groove 15 opened on the top plate 7 and the bottom plate 1. Among them, the main sealing range only needs to ensure that there will be no leakage during pouring, so as to meet the molding process of the breathable brick.
[0026] The conical mold 5 is provided with a sealing plate 18 for sealing the opening 17. Since the opening 17 of the conical mold 5 is for giving way, after the first plastic strip 3 is wound, the opening 17 of the conical mold 5 is sealed with the sealing plate 18 to meet the final forming of the air-permeable brick.
[0027] A screw sleeve 8 is threadedly connected to the middle position of the surface of the top plate 7, a baffle 9 is installed above the screw sleeve 8, a second plastic strip 6 is connected to the baffle 9, a silicon carbide rod 4 is connected to the middle position of the second plastic strip 6, the lower end of the second plastic strip 6 passes through the bottom plate 1 and is connected to the baffle 9 below the bottom plate 1. This part of the structure is mainly used to place the silicon carbide rod 4 in the center of the mold, so that during the production and use of the air-permeable brick, the silicon carbide rod 4 can be used to check the corrosion position of the air-permeable brick to play a warning effect, wherein the lower end of the second plastic strip 6 passes through the center of the bottom plate 1 in a perforated manner, and the baffle 9 is used as a limiter, the upper end is connected to the baffle 9 above, and the screw sleeve 8 is used to drive the baffle 9 to move upward, so as to straighten the second plastic strip 6.
[0028] The edges of the top plate 7 and the bottom plate 1 are both provided with extension sections 13 extending outward, through holes 12 are provided on the two extension sections 13 and screws 11 are passed through them. Such arrangement is to enable the top plate 7 and the bottom plate 7 to rotate synchronously during the winding process of the first plastic strip 3 to avoid the problem of relative rotation, and also to ensure that the first plastic strip 3 will not be twisted inside the conical mold 5.
[0029] The upper surface of the bottom plate 1 has a limit strip 14 that protrudes upward and is evenly distributed around the center of the bottom plate 1. There are three limit strips 14, and the inner wall fits with the conical mold 5, which makes it easy to make the top plate 7, the bottom plate 1 and the center of the conical mold 5 coaxial when winding the first plastic strip 3. At the same time, there will be no interference problem when the sealing plate 18 is installed on the conical mold 5.
[0030] The cross-sectional shape of the lower surface of the top plate 7 is an arc structure, and there is a stopper structure between the top plate 7 and the conical mold 5. On the one hand, it is for positioning, and on the other hand, the lower surface of the arc structure can be used to make the upper part of the formed air-permeable brick concave.
[0031] When this breathable brick casting and molding equipment is in use, the second plastic strip 6 is first passed through the center of the bottom plate 1 and limited by the baffle 9. The upper end of the second plastic strip 6 passes through the center of the screw sleeve 8 and is connected to the baffle 9. At this time, the second plastic strip 6 does not need to be straightened; then the top plate 7 and the bottom plate 1 are placed on the upper and lower ends of the conical mold 5 respectively, so that the extension sections 13 at the edges of the top plate 7 and the bottom plate 1 are aligned, and the screw rod 11 is passed through the through holes 12 of the two extension sections 13, and the nut is installed on the screw rod 11, and the nut is in an unpretightened state.
[0032] After that, the first plastic strip 3 can be wound. First, the first plastic strip 3 is fixed on the cylindrical head 16 outside the top plate 7, and then the first plastic strip 3 passes through the slot 15 adjacent to the cylindrical head 16, enters the conical mold 5 in accordance with the notch of the conical mold 5, and passes through the slot 15 of the bottom plate 1, and then bypasses the cylindrical head 16 on the bottom plate 1 and enters the second slot 15 of the bottom plate 1, and then returns to the top plate 7 position, and repeats this process, and the first plastic strip 3 can be wound around the top plate 7 and the bottom plate 1. When the winding work is completed, , install the upper blocking ring 10, the lower blocking ring 2 and the sealing plate 18 to the top plate 7, the bottom plate 1 and the conical mold 5 in turn, at this time, straighten the first plastic strip 3 and fix it on the cylindrical head 16, straighten the second plastic strip 6 (rotate the screw sleeve 8 to straighten it), tighten the nut on the screw 11, and finally fix the top plate 7 and the bottom plate 1 on the conical mold 5 with screws respectively. After completing the whole operation process, the staff can pour the slurry into the conical mold 5 along the center of the screw sleeve 8, and then form the air-permeable brick after demoulding and firing.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A breathable brick casting and molding equipment, characterized in that: It includes a top plate, a bottom plate, and a conical mold located between the top plate and the bottom plate and having an opening in a circumferential direction. The opening of the conical mold is set from the upper end surface to the lower end surface of the conical mold. A plurality of slots are opened at the surface edge positions of the top plate and the bottom plate. The slots are evenly distributed around the center of the top plate and the bottom plate. The top plate and the bottom plate have cylindrical heads at the outer end surfaces with the same number as the slots. The cylindrical heads are installed between two adjacent slots and close to the center of the top plate and the bottom plate. A first plastic strip is wrapped around the slots of the top plate and the bottom plate. The first plastic strip can extend outward from the slots of the bottom plate and the top plate, bypass the adjacent cylindrical heads and enter the slots at adjacent positions, thereby achieving the effect of the first plastic strip being wrapped around the slots of the top plate and the bottom plate.
2. The air-permeable brick casting and molding equipment according to claim 1 is characterized in that: An upper blocking ring and a lower blocking ring are detachably installed at the outer end surfaces of the top plate and the bottom plate, and the surfaces of the upper blocking ring and the lower blocking ring are both provided with blocking pieces protruding outwards and capable of extending into the slot.
3. The air-permeable brick casting and molding equipment according to claim 1 is characterized in that: A blocking plate for blocking the opening is installed on the conical mold.
4. The air-permeable brick casting and molding equipment according to claim 1 is characterized in that: A screw sleeve is threadedly connected in the middle of the surface of the top plate, a baffle is installed above the screw sleeve, a second plastic strip is connected to the baffle, a silicon carbide rod is connected to the middle of the second plastic strip, and the lower end of the second plastic strip passes through the bottom plate and is connected to the baffle below the bottom plate.
5. The air-permeable brick casting and molding equipment according to claim 1 is characterized in that: The edges of the top plate and the bottom plate are both provided with extension sections extending outwards, through holes are provided on the two extension sections and screw rods are passed through them.
6. The air-permeable brick casting and molding equipment according to claim 1 is characterized in that: The upper surface of the bottom plate is provided with limiting strips which are upwardly protruding and evenly distributed around the center of the bottom plate.
7. The air-permeable brick casting and molding equipment according to claim 1 is characterized in that: The cross-sectional shape of the lower surface of the top plate is an arc structure.
Citation Information
Patent Citations
Pouring mechanism of steel ladle air brick
CN219968327U