Novel board disassembling device for partition board production

By designing a new plate removal device for partition panel production, and using automated mold opening and moving mechanisms to achieve continuous production of partition panels, the problem of inefficient production caused by manual operation in the prior art is solved, and the production efficiency and automation level are improved.

CN222644923UActive Publication Date: 2025-03-21TANGSHAN XINGDACHENG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420575681.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-21
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing partition panel production lines rely on manual operations during the board removal stage, resulting in low production efficiency and high manual physical consumption, and lack of effective automation solutions.

Method used

A new type of plate removal device for partition panel production is designed, including a frame, mold assembly and plate connection assembly. The mold cavity side plate is automatically opened through the mold opening mechanism, and the moving mechanism is used to drive the mold releaser to eject the plate, transfer the plate connection assembly and assemble the mold to realize the continuous production of partition panels.

Benefits of technology

Through automated plate removal and transfer processes, the production efficiency of partition panels is improved, the demand for manual operation is reduced, manual physical consumption is reduced, and the rapid disassembly of plates and the rapid assembly of molds is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel board dismounting device for partition board production, which comprises a frame, a mould assembly and a board receiving assembly, the mould assembly comprises a first flat car, the top end face of the first flat car is uniformly and fixedly connected with partition boards, and a mould cavity is arranged between every two adjacent partition boards. The plate connecting assembly comprises a first flat car, the position, located at the bottom of the mold cavity, of the first flat car is slidably connected with a bottom plate, side plates are symmetrically connected to the two sides of the first flat car, and a mold opening mechanism is arranged between the side plates and the first flat car. A sliding groove is formed in the end face of the top of the movable plate, the sliding groove is matched with the bottom of the bottom plate, push plates are slidably connected to the two sides of the second flat car correspondingly, and a closing mechanism is arranged at the bottoms of the push plates, so that continuous production of partition boards is achieved, and rapid board disassembly after board forming, transfer after board disassembly and rapid mold assembly after transfer are facilitated; the production efficiency of the partition board is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of partition board production equipment, and in particular relates to a novel board disassembling device for partition board production. Background Art

[0002] Partition boards refer to prefabricated wall panels used in non-load-bearing parts of buildings. They include glass fiber reinforced cement panels (GRC panels), glass fiber reinforced gypsum hollow panels (GRG panels), pressurized aerated concrete panels (ALC panels), steel wire (wire mesh) reinforced cement panels, light concrete panels, composite sandwich lightweight panels, etc. The full name is lightweight panels for building partitions, which are the main materials for non-load-bearing internal partitions in general industrial buildings, residential buildings, and public construction projects. They have the advantages of moisture-proof, earthquake-resistant and sound-insulating, fireproof and heat-insulating, small footprint, good strength, and convenient construction. At present, partition boards are generally prefabricated. Semi-automatic production lines are mostly used in the production of partition boards. Especially in the board removal stage, manual demoulding and board removal are mostly carried out. While the production efficiency is low, the manual physical labor consumption is also large. Therefore, the utility model proposes a novel board removal device for partition board production, which realizes the continuous production of partition boards, facilitates the rapid board removal work after the board is formed, and transfers the board after removal and quickly assembles the mold after transfer, thereby improving the production efficiency of partition boards.

[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new type of panel dismantling device for partition panel production, comprising a frame, a mold assembly and a panel connecting assembly, the mold assembly comprising a first flatbed cart, the top end surface of the first flatbed cart is evenly and fixedly connected with a partition, a mold cavity is arranged between adjacent partitions, the first flatbed cart is located at the bottom of the mold cavity and is slidably connected with a bottom plate, the first flatbed cart is symmetrically connected with side plates on both sides, a mold opening mechanism is arranged between the side plates and the first flatbed cart, the panel connecting assembly comprises a second flatbed cart, the top end surface of the second flatbed cart is evenly and slidably connected with a movable plate, the top end surface of the movable plate is provided with a slide groove, the slide groove and the bottom of the bottom plate are adapted, push plates are slidably connected with both sides of the second flatbed cart, a closing mechanism is arranged at the bottom of the push plates, the top of the frame is slidably connected with a slide, the bottom of the slide is connected with a demolding device, and moving mechanisms are arranged at the bottoms of the first and second flatbed carts and on the slides.

[0005] As a preferred technical solution of the utility model, guide rails are symmetrically arranged at the bottom of the first flatbed cart and the second flatbed cart, and the guide rails penetrate the frame, and the pulleys at the bottom of the first flatbed cart and the second flatbed cart are installed inside the guide rails.

[0006] As a preferred technical solution of the utility model, the mold opening mechanism includes a first drive motor and a connecting shaft. Connecting shafts are fixed at both ends of the bottom of the side plate. The side plate is rotatably connected to the two ends of the first flatbed truck through the connecting shaft. The output end of the first drive motor and the connecting shaft body are connected through gear meshing transmission.

[0007] As a preferred technical solution of the utility model, the closing mechanism includes a second drive motor, the output end of the second drive motor is connected to a screw rod, nut seats are installed on both sides of the screw rod body, and the nut seat is fixedly connected to the push plate.

[0008] As a preferred technical solution of the utility model, the moving mechanism includes a third drive motor and a rack. The third drive motor body is respectively fixed to the first flatbed cart, the second flatbed cart and the slide. A spur gear is fixed to the output end of the third drive motor. The rack is respectively fixed to one side of the guide rail and the top of the frame. The spur gear and the rack are meshingly connected.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model sets a mold assembly for partition board production, automatically opens the mold cavity side plate through the mold opening mechanism, and then drives the demoulder to eject the board to the connecting plate assembly through the moving mechanism on the top of the frame, and uses the connecting plate assembly to transfer the demoulded board, thereby realizing continuous production of partition boards, facilitating the rapid disassembly of boards after forming, transfer after disassembly, and rapid assembly of molds after transfer, thereby improving the production efficiency of partition boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0011] Figure 1 It is a side cross-sectional view of the entire utility model;

[0012] Figure 2 It is a front cross-sectional view of the first flatbed vehicle in the utility model ( Figure 1 The first flatbed car (dashed line);

[0013] Figure 3 It is a front cross-sectional view of the second flatbed vehicle in the utility model ( Figure 1 The second flatbed car (dashed line);

[0014] In the figure: 1. frame; 2. first flatbed car; 3. partition; 4. mold cavity; 5. bottom plate; 6. side plate; 7. second flatbed car; 8. movable plate; 9. slide groove; 10. push plate; 11. demolding device; 12. guide rail; 13. first drive motor; 14. connecting shaft; 15. second drive motor; 16. screw; 17. nut seat; 18. third drive motor; 19. rack; 20. spur gear; 21. slide. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] Example

[0017] See also Figure 1-3 The utility model provides the following technical solutions: a novel panel dismantling device for partition panel production, comprising a frame 1, a mold assembly and a panel assembly, the mold assembly comprising a first flatbed car 2, the top end surface of the first flatbed car 2 is evenly and fixedly connected with a partition 3, a mold cavity 4 is arranged between adjacent partitions 3, the first flatbed car 2 is located at the bottom of the mold cavity 4 and is slidably connected with a bottom plate 5, the first flatbed car 2 is symmetrically connected with side plates 6 on both sides, a mold opening mechanism is arranged between the side plates 6 and the first flatbed car 2, the panel assembly comprises a second flatbed car 7, the top end surface of the second flatbed car 7 is evenly and slidably connected with a movable plate 8, and the top end surface of the movable plate 8 is arranged There is a slide groove 9, which is adapted to the bottom of the base plate 5. Push plates 10 are slidably connected on both sides of the second flatbed trolley 7. A closing mechanism is provided at the bottom of the push plate 10. A slide 21 is slidably connected to the top of the frame 1. A demoulder 11 is connected to the bottom of the slide 21. Moving mechanisms are provided at the bottom of the first flatbed trolley 2 and the second flatbed trolley 7 and on the slide 21. In this embodiment, a mold assembly is provided for partition board production, and the side plate 6 of the mold cavity 4 is automatically opened by the mold opening mechanism. Then, the demoulder 11 is driven by the moving mechanism on the top of the frame 1 to eject the plate to the connecting plate assembly, and the demoulded plate is transferred using the connecting plate assembly.

[0018] In order to facilitate the automatic movement of the first flatbed cart 2 and the second flatbed cart 7 along the guide rail 12, in this embodiment, as a preferred technical solution of the utility model, the first flatbed cart 2 and the second flatbed cart 7 are symmetrically provided with guide rails 12 at the bottom, and the guide rails 12 pass through the frame 1, and the pulleys at the bottom of the first flatbed cart 2 and the second flatbed cart 7 are installed inside the guide rails 12.

[0019] In order to automatically open the side panel 6 for demolding, in this embodiment, as a preferred technical solution of the utility model, the mold opening mechanism includes a first drive motor 13 and a connecting shaft 14, and connecting shafts 14 are fixed at both ends of the bottom of the side panel 6. The side panel 6 is rotatably connected to the two ends of the first flatbed truck 2 through the connecting shaft 14, and the output end of the first drive motor 13 and the shaft body of the connecting shaft 14 are connected by gear meshing transmission.

[0020] In order to facilitate the push plate 10 to push the plates together to prevent tipping during the transfer process, in this embodiment, as a preferred technical solution of the utility model, the closing mechanism includes a second drive motor 15, and the output end of the second drive motor 15 is connected to a screw rod 16, and nut seats 17 are installed on both sides of the rod body of the screw rod 16. The nut seat 17 and the push plate 10 are fixedly connected, and the threads of the rod body at both ends of the screw rod 16 are opposite, and the internal threads of the nut seat 17 adapted thereto are also opposite.

[0021] In order to facilitate the first flatbed cart 2 and the second flatbed cart 7 to automatically move along the guide rail 12, and at the same time enable the slide 21 to drive the demolding device 11 to move, so as to eject the sheet material from the mold cavity 4, in this embodiment, as a preferred technical solution of the utility model, the moving mechanism includes a third drive motor 18 and a rack 19, and the body of the third drive motor 18 is respectively fixed on the first flatbed cart 2, the second flatbed cart 7 and the slide 21, and a spur gear 20 is fixed on the output end of the third drive motor 18, and the rack 19 is respectively fixed on one side of the guide rail 12 and the top of the frame 1, and the spur gear 20 and the rack 19 are meshed and connected.

[0022] To sum up, with the help of the above-mentioned technical scheme of the utility model, when in use, firstly, a demoulding agent is sprayed into the mold cavity 4 to facilitate the demoulding of the subsequent partition boards. Then, after the material is introduced into the mold cavity 4 and vibrated, the output of the third drive motor 18 at the bottom of the first flatbed cart 2 is used to mesh the spur gear 20 and the rack 19 to move the first flatbed cart 2 along the guide rail 12 to the drying area to dry the partition boards in the mold cavity 4. After the drying is completed, it continues to move along the guide rail 12 to the frame 1, and the output of the first drive motor 13 is used to utilize gear transmission to make the connecting shaft 14 drive the side panels 6 to expand to both sides, open both sides of the mold cavity 4, and then the output of the third drive motor 18 on the top slide 21 of the frame 1 is used to mesh the spur gear 20 and the rack 19 to move in a straight line along the frame 1 to drive the demoulding. The demoulder 11 moves laterally, and a plurality of push rods are arranged at the bottom of the demoulder 11, and the number corresponds to the mold cavity 4. The partition board together with the bottom plate 5 can be pushed out of the mold cavity 4 to the movable plate 8 of the second flatbed cart 7 by the horizontal movement of the push rod. At the same time, the second flatbed cart 7 on the other side of the first flatbed cart 2 uses the demoulder 11 on the top to replenish the bottom plate 5 from which the partition board has been removed on the first flatbed cart 2 to complete the recycling. At this time, the second flatbed cart 7 equipped with the partition board, through the output of the second drive motor 15, with the help of the opposite threads at both ends of the screw rod 16, makes the two nut seats 17 approach each other, and then drives the two push plates 10 to push the multiple partition board materials together to prevent tipping during the movement. Finally, it is driven by the moving mechanism at the bottom of the second flatbed cart 7 to transfer it to the unloading area along the guide rail 12.

[0023] Finally, it should be noted that in the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0024] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A novel panel disassembling device for partition panel production, comprising a frame (1), a mold assembly and a panel connecting assembly, characterized in that: The mold assembly comprises a first flatbed car (2), the top end surface of the first flatbed car (2) is evenly fixedly connected with a partition (3), a mold cavity (4) is arranged between adjacent partitions (3), the first flatbed car (2) is located at the bottom of the mold cavity (4) and is slidably connected with a bottom plate (5), the first flatbed car (2) is symmetrically connected with side plates (6) on both sides, and a mold opening mechanism is arranged between the side plates (6) and the first flatbed car (2), the plate connecting assembly comprises a second flatbed car (7), the top end surface of the second flatbed car (7) is evenly fixedly connected with a partition (3), a mold cavity (4) is arranged between adjacent partitions (3), the first flatbed car (2) is located at the bottom of the mold cavity (4) and is slidably connected with a bottom plate (5), the first flatbed car (2) is symmetrically connected with side plates (6), and a mold opening mechanism is arranged between the side plates (6) and the first flatbed car (2), the plate connecting assembly comprises a second flatbed car (7), the top end surface of the second flatbed car (7) is evenly fixedly connected with a partition (3), a mold cavity (4) is arranged between adjacent partitions (3), the first flatbed car (2) is located at the bottom of the mold cavity (4) and is slidably connected with a bottom plate (5), the first flatbed car (2) is symmetrically connected with side plates (6) on both sides, and a mold opening mechanism is arranged between the side plates (6) and the first flatbed car (2), the plate connecting assembly comprises a second flatbed car (7), the top end surface of the second flatbed car (7) is evenly fixedly connected with a partition (3), the mold cavity (4) is provided between adjacent partitions (3), the mold cavity (4) is provided between adjacent partitions (3), the mold cavity (4) is provided between adjacent partitions (3), the mold cavity (4) is provided between adjacent partitions (3) and adjacent partitions (3) A movable plate (8) is slidably connected, and a slide groove (9) is provided on the top end surface of the movable plate (8), and the slide groove (9) is adapted to the bottom of the base plate (5); push plates (10) are slidably connected to both sides of the second flatbed trolley (7), and a closing mechanism is provided at the bottom of the push plates (10); a slide table (21) is slidably connected to the top of the frame (1), and a demoulder (11) is connected to the bottom of the slide table (21); and moving mechanisms are provided at the bottom of the first flatbed trolley (2) and the second flatbed trolley (7) and on the slide table (21).

2. A novel panel disassembling device for partition panel production according to claim 1, characterized in that: Guide rails (12) are symmetrically arranged at the bottom of the first flatbed trolley (2) and the second flatbed trolley (7), and the guide rails (12) pass through the frame (1). The pulleys at the bottom of the first flatbed trolley (2) and the second flatbed trolley (7) are installed inside the guide rails (12).

3. The novel panel disassembling device for partition panel production according to claim 1 is characterized in that: The mold opening mechanism comprises a first drive motor (13) and a connecting shaft (14); the connecting shafts (14) are fixed to both ends of the bottom of the side plate (6); the side plate (6) is rotatably connected to both ends of the first flatbed vehicle (2) via the connecting shafts (14); and the output end of the first drive motor (13) and the shaft body of the connecting shaft (14) are connected via gear meshing transmission.

4. The novel panel disassembling device for partition panel production according to claim 1 is characterized in that: The closing mechanism comprises a second drive motor (15), the output end of the second drive motor (15) is connected to a screw rod (16), nut seats (17) are installed on both sides of the screw rod (16), and the nut seat (17) and the push plate (10) are fixedly connected.

5. The novel panel disassembling device for partition panel production according to claim 1 is characterized in that: The moving mechanism comprises a third drive motor (18) and a rack (19); the body of the third drive motor (18) is respectively fixed on the first flatbed car (2), the second flatbed car (7) and the slide (21); a spur gear (20) is fixed on the output end of the third drive motor (18); the rack (19) is respectively fixed on one side of the guide rail (12) and the top of the frame (1); the spur gear (20) and the rack (19) are meshedly connected.