Feeding device with crushing mechanism and single-screw extruder

By designing an automatically adjusted retaining plate and sealing structure in the feeding device of a single screw extruder, the problem of easy material accumulation in the prior art is solved, and the uniform flow of materials and efficient feeding of materials are achieved.

CN222662600UActive Publication Date: 2025-03-25SHANTOU HUALIN PLASTICS & CHEM CO LTD
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Patent Information

Application Number
CN202520107357.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-03-25
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

When the feeding device of the existing single-screw extruder is actually used, the material resistor plate needs to be manually matched, and the material resistor jam position is fixed, resulting in easy accumulation of materials, affecting fluidity and feeding uniformity, and reducing working efficiency.

Method used

A feeding device with a crushing mechanism is designed, including an adjustment structure, a threaded rod, a slider, a barrier plate and a sealing structure. The bevel gear is driven to rotate through the driver to achieve relative movement of the barrier plate, avoid manual operation, and ensure the sealing of the material through the sealing structure.

Benefits of technology

Automatic position adjustment of the material barrier plate is realized to avoid material accumulation, ensure the fluidity of materials and the uniformity of feeding, and improve the working efficiency of the single-screw extruder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device with a crushing mechanism and a single-screw extruder, and belongs to the technical field of single-screw extruders, the feeding device comprises a feeding plate and a feeding cylinder, one side of the feeding plate is fixedly connected with a fixed plate I, the other side of the feeding plate is fixedly connected with a fixed plate II, a power supply assembly is arranged outside the feeding cylinder, and the power supply assembly is connected with the crushing mechanism. Two first threaded rods are rotationally connected into the first fixing plate, and two second threaded rods are rotationally connected into the second fixing plate. According to the feeding device, the adjusting structure, the first threaded rod and the second threaded rod are matched, so that the first striker plate and the second striker plate can move relatively in the feeding cylinder, the position of the first striker plate and the position of the second striker plate do not need to be adjusted manually, the first striker plate and the second striker plate can be located outside the feeding cylinder in the discharging process, and the feeding device is convenient to use. And the materials are prevented from being accumulated above the first striker plate and the second striker plate, so that the flowability of the materials and the uniformity of feeding are guaranteed, and the subsequent working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of single-screw extruders, in particular to a feeding device with a crushing mechanism and a single-screw extruder. Background Art

[0002] Single screw extruder is a widely used equipment in plastic processing, rubber production and food industry, usually composed of screw, barrel, heating zone, cooling zone, mold, etc. Through the rotation of the screw, the material is pushed, heated, plasticized, and finally formed into the desired shape or specification through the mold.

[0003] The prior art discloses some utility model patents in the field of single-screw extruder processing technology, among which the utility model patent with publication number CN215661746U discloses a feeding device for a single-screw extruder, which relates to the technical field of single-screw extruder equipment, and includes a feed hopper and a feeding tube. The lower surface of the feed hopper is fixedly connected to the upper surface of the feeding tube, and the outer wall of the lower end of the feeding tube is fixedly connected to a material blocking box, which is communicated with the feeding tube, and a material blocking chute is provided on the material blocking box, and a material blocking plate is movably connected to the material blocking box, and a handle is fixedly connected to the side of the material blocking plate away from the feeding tube. A material blocking plate is arranged in the material blocking box, and the material blocking box is connected with the feeding pipe. When the material needs to be cut off in time according to the production demand, the material blocking plate is pushed into the feeding pipe by pushing the handle. The material blocking plate cooperates with the material blocking groove on the inner wall of the feeding pipe to complete the timely material cutting. A crushing knife is arranged in the feeding hopper to crush large particles and other materials to avoid a large amount of material accumulating inside the pipeline during the feeding process, causing blockage.

[0004] However, the above method still has the following defects in actual use: although the function of timely material cutting off can be achieved through the material blocking slot and the material blocking plate, the material blocking plate needs to be coordinated manually, and the position of the material blocking slot is mostly fixed. The material in the unloading process is easy to accumulate above the material blocking slot, thereby affecting the fluidity of the material and the uniformity of feeding, and reducing the working efficiency of the single-screw extruder. Utility Model Content

[0005] The utility model aims to provide a feeding device and a single-screw extruder with a crushing mechanism to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device with a crushing mechanism, comprising a feeding plate and a feeding barrel, one side of the feeding plate is fixedly connected with a fixing plate 1, the other side of the feeding plate is fixedly connected with a fixing plate 2, a power supply component is arranged outside the feeding barrel, two threaded rods 1 are rotatably connected inside the fixing plate 1, two threaded rods 2 are rotatably connected inside the fixing plate 2, a crushing column is rotatably connected inside the feeding barrel, a slide plate 1 is externally threadedly connected to the threaded rod 1, a baffle plate 1 is arranged on one side of the slide plate 1, the threaded rod 2 is externally threadedly connected to the slide plate 2, and a baffle plate 2 is arranged on one side of the slide plate 2; the threaded rod 2 is externally transmission-connected with an anti-slip belt, an adjusting structure is arranged outside the feeding barrel, the adjusting structure is connected with the threaded rod 1, the adjusting structure is connected with the threaded rod 2, a sealing structure is arranged inside the feeding barrel, an opening is opened inside the feeding barrel, the adjusting structure comprises a sleeve plate, a bevel gear 1 and a bevel gear 2, a bevel gear 3 is rotatably connected inside the sleeve plate, and a driver is fixedly connected above the sleeve plate.

[0007] As a further preferred embodiment of the present technical solution, one end of the pulverizing column is connected to the power supply assembly, the two threaded rods are connected by an anti-slip belt transmission, and the feeding barrel is fixedly connected above the feed plate.

[0008] As a further preferred embodiment of the present technical solution, the sealing structure includes a telescopic device, which is fixedly connected in the feeding barrel, a moving rod is slidably connected in the telescopic device, a sealing ring is fixedly connected to the bottom end of the moving rod, and the sealing ring is slidably connected in the feeding barrel.

[0009] As a further preferred embodiment of the present technical solution, the material baffle plate 1 is externally fixedly connected with a limit plate, the limit plate is clamped in the slide plate 1, bolts are arranged in the limit plate, and the limit plate is connected to the slide plate 1 through the bolts.

[0010] As a further preferred embodiment of the present technical solution, the sleeve plate is fixedly connected to the outside of the feeding barrel, the output shaft of the driver is connected to the three-phase bevel gear, and the bevel gear one is fixedly connected to one end of the threaded rod two.

[0011] As a further preferred embodiment of the present technical solution, the bevel gear 2 is fixedly connected to one end of the threaded rod 1, the bevel gear 3 is meshed with the bevel gear 1, and the bevel gear 3 is meshed with the bevel gear 2.

[0012] A single-screw extruder comprises a support frame and a sleeve, wherein the feed plate is fixedly connected to the outside of the sleeve, the sleeve is fixedly connected to the top of the support frame, and a motor is fixedly connected to the top of the support frame.

[0013] As a further preferred embodiment of the present technical solution, one end of the motor is connected to a rotating shaft, a screw body is rotatably connected in the sleeve, and one end of the screw body is connected to the rotating shaft.

[0014] The utility model provides a feeding device with a crushing mechanism and a single-screw extruder, which have the following beneficial effects:

[0015] (1) The utility model provides an adjustment structure, a threaded rod 1, a threaded rod 2, a slide plate 1, a baffle plate 1, a slide plate 2 and a baffle plate 2, and drives the bevel gear 3 to rotate in the sleeve plate through a driver. Since the bevel gear 1 is meshed with the bevel gear 3, and the bevel gear 2 is meshed with the bevel gear 3, the threaded rod 1 and the threaded rod 2 will rotate synchronously in opposite directions, the slide plate 1 and the slide plate 2 will move on the surfaces of the threaded rod 1 and the threaded rod 2, and the baffle plate 1 and the baffle plate 2 will overlap each other when they move to appropriate positions, and the baffle plate 1 and the baffle plate 2 are located inside the feeding barrel. Through the cooperation between the adjustment structure, the threaded rod 1 and the threaded rod 2, the baffle plate 1 and the baffle plate 2 can realize the function of relative movement in the feeding barrel, so that the position adjustment of the baffle plate 1 and the baffle plate 2 does not need to be manually performed, and when unloading, the baffle plate 1 and the baffle plate 2 will be located outside the feeding barrel to prevent the material from accumulating above the baffle plate 1 and the baffle plate 2, thereby ensuring the fluidity of the material and the uniformity of feeding, and improving the subsequent work efficiency;

[0016] (2) The utility model provides a sealing structure. When the material is discharged, the telescopic device applies a thrust to the moving rod, and the moving rod drives the sealing ring to slide in the feeding barrel. When the sealing ring moves to an appropriate position, it contacts the opening, thereby sealing the material being discharged and preventing the material from leaking through the opening during the discharge process.

[0017] (3) The utility model provides a limit plate and bolts. When the baffle plate 1 needs to be assembled, the baffle plate 1 can be clamped with the slide plate 1 through the limit plate, and then the limit plate is threadedly connected with the slide plate 1 through the bolts, so that the baffle plate 1 and the slide plate 1 can be quickly assembled, which is convenient for subsequent replacement or maintenance of the baffle plate 1. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of a fixing plate of the utility model;

[0020] Figure 3 It is a three-dimensional schematic diagram of the dissected structure of the feeding barrel of the utility model;

[0021] Figure 4It is a three-dimensional cross-sectional structural schematic diagram of the sealing structure of the utility model;

[0022] Figure 5 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0023] Figure 6 For the utility model Figure 2 The enlarged structural diagram at B in the middle;

[0024] Figure 7 This is a schematic diagram of the three-dimensional structure of the support frame of the utility model;

[0025] Figure 8 It is a schematic diagram of the three-dimensional cross-sectional structure of the sleeve of the utility model.

[0026] In the figure: 1. support frame; 2. sleeve; 3. feed plate; 4. feeding barrel; 5. fixing plate 1; 6. fixing plate 2; 7. adjustment structure; 701. sleeve plate; 702. bevel gear 1; 703. bevel gear 2; 704. bevel gear 3; 705. driver; 8. sealing structure; 801. telescope; 802. moving rod; 803. sealing ring; 9. threaded rod 1; 10. threaded rod 2; 11. slide plate 1; 12. baffle plate 1; 13. slide plate 2; 14. baffle plate 2; 15. anti-slip belt; 16. power supply assembly; 17. crushing column; 18. opening; 19. limit plate; 20. bolt; 21. motor; 22. rotating shaft; 23. screw body. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0028] The utility model provides a technical solution: Figure 1 and Figure 8As shown, in this embodiment, a feeding device with a crushing mechanism includes a feeding plate 3 and a feeding barrel 4, one side of the feeding plate 3 is fixedly connected to a fixing plate 15, the other side of the feeding plate 3 is fixedly connected to a fixing plate 26, a power supply component 16 is provided outside the feeding barrel 4, two threaded rods 19 are rotatably connected inside the fixing plate 15, two threaded rods 20 are rotatably connected inside the fixing plate 26, a crushing column 17 is rotatably connected inside the feeding barrel 4, a slide plate 11 is externally threadedly connected to the threaded rod 9, a baffle plate 12 is provided on one side of the slide plate 11, and the threaded rod 20 is externally threadedly connected to the A slide plate 13 is connected with the groove, and a material baffle plate 14 is provided on one side of the slide plate 13; the threaded rod 10 is externally connected with an anti-slip belt 15 for transmission; an adjusting structure 7 is provided outside the feeding barrel 4, and the adjusting structure 7 is connected with the threaded rod 9, and the adjusting structure 7 is connected with the threaded rod 10; a sealing structure 8 is provided inside the feeding barrel 4, and an opening 18 is opened inside the feeding barrel 4; the adjusting structure 7 includes a sleeve plate 701, a bevel gear 1 702 and a bevel gear 2 703; a bevel gear 3 704 is rotatably connected inside the sleeve plate 701, and a driver 705 is fixedly connected above the sleeve plate 701.

[0029] like Figure 2 and Figure 4 As shown, one end of the crushing column 17 is connected to the power supply assembly 16, the two threaded rods 10 are connected by a transmission anti-slip belt 15, the feeding barrel 4 is fixedly connected above the feeding plate 3, and the sealing structure 8 includes a telescopic device 801, which is fixedly connected in the feeding barrel 4, and a moving rod 802 is slidably connected in the telescopic device 801. The bottom end of the moving rod 802 is fixedly connected with a sealing ring 803, and the sealing ring 803 is slidably connected in the feeding barrel 4.

[0030] By setting the anti-slip belt 15, when the driver 705 drives the bevel gear three 704 to rotate, the threaded rod two 10 will rotate synchronously with the bevel gear three 704 through the bevel gear one 702, and the two threaded rods two 10 will be connected by the anti-slip belt 15, so that the two threaded rods two 10 can achieve the function of synchronous rotation, avoiding the phenomenon of position displacement of the baffle plate two 14 when moving.

[0031] like Figure 5 and Figure 6 As shown, the baffle plate 12 is fixedly connected to the limit plate 19 outside, the limit plate 19 is clamped in the slide plate 11, and the limit plate 19 is provided with a bolt 20. The limit plate 19 is connected to the slide plate 11 through the bolt 20. The sleeve plate 701 is fixedly connected to the outside of the feeding barrel 4, the output shaft of the driver 705 is connected to the bevel gear three 704, the bevel gear one 702 is fixedly connected to one end of the threaded rod two 10, the bevel gear two 703 is fixedly connected to one end of the threaded rod one 9, the bevel gear three 704 is meshed with the bevel gear one 702, and the bevel gear three 704 is meshed with the bevel gear two 703.

[0032] By setting a limit plate 19 and a bolt 20, the baffle plate 12 is clamped with the slide plate 11 through the limit plate 19, and then the limit plate 19 is threadedly connected with the slide plate 11 through the bolt 20, and the baffle plate 2 14 is connected with the slide plate 2 13 in the above-mentioned manner, so that the baffle plate 12 and the baffle plate 2 14 can both realize the assembly function, and it is convenient to replace the baffle plate 12 and the baffle plate 2 14 later, so as to avoid the phenomenon that the residual materials in the baffle plate 12 and the baffle plate 2 14 cause damage to other products.

[0033] like Figure 7 and Figure 8 As shown, a single-screw extruder includes a support frame 1 and a sleeve 2, a feed plate 3 is fixedly connected to the outside of the sleeve 2, the sleeve 2 is fixedly connected to the top of the support frame 1, a motor 21 is fixedly connected to the top of the support frame 1, one end of the motor 21 is connected to a rotating shaft 22, a screw body 23 is rotatably connected in the sleeve 2, and one end of the screw body 23 is connected to the rotating shaft 22.

[0034] By setting the rotating shaft 22 and the screw body 23, the material is discharged through the feeding barrel 4, and then the crushing column 17 is driven by the power supply component 16 to operate in the feeding barrel 4, and then the crushing column 17 will crush the material, effectively pushing the material downward, ensuring that the material is continuously and evenly mixed and extruded, thereby improving the overall extrusion efficiency.

[0035] The utility model provides a feeding device and a single-screw extruder with a crushing mechanism, and the specific working principle is as follows: when the single-screw extruder is processing materials, the materials can be discharged through the feeding barrel 4, and then the crushing column 17 is driven by the power supply component 16 to run in the feeding barrel 4, and then the crushing column 17 will crush the materials, and the crushed materials will enter the sleeve 2 through the feeding barrel 4, and the rotating shaft 22 will be driven by the motor 21 to rotate, and the rotating shaft 22 will drive the screw body 23 to rotate in the sleeve 2, so that the materials can be mixed and extruded; when it is necessary to cut the discharged materials, the telescopic device 801 applies a pulling force to the moving rod 802, and the moving rod 802 drives the sealing ring 803 to slide in the feeding barrel 4, and when the sealing ring 803 moves to the appropriate position, it will be separated from the opening 18; the driver 705 drives the bevel gear three 704 in the sleeve plate 701 Rotate, since bevel gear 1 702 is meshed with bevel gear 3 704, bevel gear 2 703 is meshed with bevel gear 3 704, threaded rod 1 9 and threaded rod 2 10 will rotate synchronously in opposite directions, and the two threaded rods 2 10 are connected by an anti-slip belt 15, and threaded rod 1 9 has the same structure as threaded rod 2 10, slide plate 1 11 and slide plate 2 13 will move on the surface of threaded rod 1 9 and threaded rod 2 10, and slide plate 1 11 and slide plate 2 13 will move relatively, baffle plate 12 and baffle plate 2 14 will overlap each other when they move to appropriate positions, and baffle plate 12 and baffle plate 2 14 are located inside the feeding barrel 4; when it is necessary to assemble baffle plate 12, baffle plate 12 can be clamped with slide plate 1 11 through a limit plate 19, and then the limit plate 19 is threadedly connected to slide plate 1 11 through bolts 20, and baffle plate 2 14 is connected to slide plate 2 13 in the above-mentioned manner.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding device with a crushing mechanism, comprising a feeding plate (3) and a feeding cylinder (4), characterized in that: One side of the feed plate (3) is fixedly connected to a fixing plate 1 (5), and the other side of the feed plate (3) is fixedly connected to a fixing plate 2 (6). The feeding barrel (4) is provided with a power supply assembly (16) outside. Two threaded rods 1 (9) are rotatably connected inside the fixing plate 1 (5), and two threaded rods 2 (10) are rotatably connected inside the fixing plate 2 (6). A crushing column (17) is rotatably connected inside the feeding barrel (4). The threaded rod 1 (9) is externally threadedly connected to a slide plate 1 (11), and one side of the slide plate 1 (11) is provided with a material blocking plate 1 (12). The threaded rod 2 (10) is externally threadedly connected to a slide plate 2 (13), and one side of the slide plate 2 (13) is provided with a material blocking plate 1 (12). A second baffle plate (14) is provided; the second threaded rod (10) is externally connected to an anti-slip belt (15); an adjustment structure (7) is provided on the outside of the feeding barrel (4); the adjustment structure (7) is connected to the first threaded rod (9); the adjustment structure (7) is connected to the second threaded rod (10); a sealing structure (8) is provided inside the feeding barrel (4); an opening (18) is provided inside the feeding barrel (4); the adjustment structure (7) comprises a sleeve plate (701), a first bevel gear (702) and a second bevel gear (703); a third bevel gear (704) is rotatably connected inside the sleeve plate (701); and a driver (705) is fixedly connected above the sleeve plate (701).

2. A feeding device with a crushing mechanism according to claim 1, characterized in that: One end of the pulverizing column (17) is connected to the power supply assembly (16), the two threaded rods (10) are connected in transmission via an anti-slip belt (15), and the feeding cylinder (4) is fixedly connected above the feeding plate (3).

3. A feeding device with a crushing mechanism according to claim 1, characterized in that: The sealing structure (8) comprises a telescopic device (801), wherein the telescopic device (801) is fixedly connected in the feeding barrel (4), a moving rod (802) is slidably connected in the telescopic device (801), a sealing ring (803) is fixedly connected at the bottom end of the moving rod (802), and the sealing ring (803) is slidably connected in the feeding barrel (4).

4. A feeding device with a crushing mechanism according to claim 1, characterized in that: The material blocking plate 1 (12) is externally fixedly connected to a limit plate (19), the limit plate (19) is clamped in the slide plate 1 (11), a bolt (20) is provided in the limit plate (19), and the limit plate (19) is connected to the slide plate 1 (11) via the bolt (20).

5. A feeding device with a crushing mechanism according to claim 1, characterized in that: The sleeve plate (701) is fixedly connected to the outside of the feeding barrel (4), the output shaft of the driver (705) is connected to the bevel gear three (704), and the bevel gear one (702) is fixedly connected to one end of the threaded rod two (10).

6. A feeding device with a crushing mechanism according to claim 5, characterized in that: The bevel gear 2 (703) is fixedly connected to one end of the threaded rod 1 (9), the bevel gear 3 (704) is meshed with the bevel gear 1 (702), and the bevel gear 3 (704) is meshed with the bevel gear 2 (703).

7. A single screw extruder, characterized in that: A feeding device with a crushing mechanism as described in any one of claims 1 to 5, comprising a support frame (1) and a sleeve (2), wherein the feed plate (3) is fixedly connected to the outside of the sleeve (2), the sleeve (2) is fixedly connected to the top of the support frame (1), and a motor (21) is fixedly connected to the top of the support frame (1).

8. A single screw extruder according to claim 7, characterized in that: One end of the motor (21) is connected to a rotating shaft (22), a screw body (23) is rotatably connected inside the sleeve (2), and one end of the screw body (23) is connected to the rotating shaft (22).

Citation Information

Patent Citations

  • Feeding device of single-screw extruder

    CN215661746U