Double-end plate vulcanizing machine for swimming caps

By designing a double-head flat vulcanizer for swimming caps, the unnecessary edge strips of swimming caps are cut off using precision mechanical structures, which solves the problem of rough edges in traditional swimming caps production and improves product quality and production efficiency.

CN222645118UActive Publication Date: 2025-03-21洛阳富隆特体育用品有限公司
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Patent Information

Application Number
CN202420919183.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-21
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the production of traditional swimming caps, improper treatment of the edges of the swimming caps during vulcanization will result in rough edges, affecting product quality and wear comfort. In addition, traditional vulcanization machines can only operate on a single head, and their production efficiency is low.

Method used

A double-head flat vulcanizer for swimming caps is designed, using a precision mechanical structure, through the close fit between the lower plate and the head cover and the precise fit of the edge barrier, the excess edge strips of swimming caps are cut off to ensure smooth edges.

Benefits of technology

It realizes smooth treatment of the edge of the swim cap, improves the appearance quality and wear comfort of the product, improves production efficiency, and reduces operating risks and equipment service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of swimming cap production equipment, and particularly relates to a swimming cap double-head plate vulcanizing machine which comprises a machine body, a top frame is arranged at the top of the machine body, a first air cylinder is connected to the top end of the top frame, and a lower pressing plate is connected to the telescopic end of the first air cylinder; the upper end face of the machine body is slidably connected with a moving assembly, the moving assembly comprises a bottom plate, the upper end face of the bottom plate is symmetrically and rotationally connected with head sleeve bases, a second air cylinder is arranged on the top of the inner side of the machine body, the telescopic end of the second air cylinder is connected with the bottom of the bottom plate, and a third air cylinder is connected between one end of the bottom plate and the bottom plate. Through the precise mechanical structure design, smooth processing of the edge of the swimming cap is ensured; particularly, due to the close fit between the lower pressing plate and the head sleeve seat and the precise fit between the first flange strip and the second flange strip, redundant edge strips of the swimming cap in the vulcanization process are effectively cut off; the problem that the edge of a traditional swimming cap is rough and uneven in the production process is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of swimming cap production equipment, and in particular relates to a double-head flat plate vulcanizing machine for swimming caps. Background Art

[0002] With the popularity of swimming, the market demand for swim caps, which are essential for protecting hair and reducing water resistance during swimming, continues to grow. Traditional methods of producing swim caps mainly rely on manual or semi-automatic machinery, which not only have low production efficiency but also have uneven product quality, especially in the treatment of the edges of swim caps, which often cannot achieve the ideal smoothness, resulting in poor comfort and appearance of the finished swim caps when worn.

[0003] In the production process of swimming caps, vulcanization is a key step, which determines the shape, strength and elasticity of the swimming cap. However, due to improper treatment of the edges of the swimming caps during the vulcanization process, rough edges are often left, which not only affects the appearance and wearing feel of the swimming caps, but also reduces the overall quality of the product. In addition, traditional vulcanizers can usually only operate with a single head, with low production efficiency, and it is difficult to ensure uniform pressure on both sides of the swimming cap during the vulcanization process, further affecting product quality. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a double-head flat plate vulcanizing machine for a swimming cap, which can be used to cut off excess edge strips of the swimming cap during the vulcanization process, ensure the smoothness of the edge of the swimming cap, and improve the overall quality of the swimming cap.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A double-head flat plate vulcanizing machine for a swimming cap comprises a machine body, a top frame is arranged on the top of the machine body, a first cylinder is connected to the top of the top frame, and a lower pressure plate is connected to the telescopic end of the first cylinder;

[0007] The upper end surface of the body is slidably connected to a moving component, and the moving component includes a base plate. The upper end surface of the base plate is symmetrically rotatably connected to a headgear seat. A second cylinder is arranged on the inner top of the body, and the telescopic end of the second cylinder is connected to the bottom of the base plate. A third cylinder is connected between one end of the base plate and the base plate.

[0008] Furthermore, a first guide groove and a second guide groove are formed through the top of the body, the second guide grooves are symmetrically distributed on both sides of the first guide groove, and the bottom of the base plate is symmetrically fixedly connected to a limiting block, and the limiting block is inserted into the second guide groove.

[0009] Furthermore, a connector is fixedly connected to the bottom of the base plate, the connector is located in the first guide groove, and a side surface of the connector is connected to the telescopic end of the second cylinder.

[0010] Furthermore, a guide rod is symmetrically arranged on the upper end surface of the lower pressing plate, and the guide rod passes through the top of the top frame.

[0011] Furthermore, a first side guard strip is symmetrically fixedly connected to the bottom of the lower pressure plate, and a second side guard strip corresponding to the first side guard strip is arranged on the upper end surface of the bottom plate.

[0012] Furthermore, a pin connection seat is symmetrically arranged at one end of the second side guard strip, a stopper is fixedly connected to one end of the headgear seat, and a pin connection seat is symmetrically fixedly connected to one end of the stopper.

[0013] Furthermore, a positioning column is provided between the two pin joints, and the telescopic end of the third cylinder is rotationally connected to the positioning column.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model ensures the smooth processing of the edge of the swimming cap through the precise mechanical structure design. In particular, the close fit between the lower pressure plate and the head cover seat, and the precise fit between the first edge strip and the second edge strip effectively cut off the redundant edge strip of the swimming cap during the vulcanization process. This solves the problem of rough and uneven edges of swimming caps in the production of traditional swimming caps, and greatly improves the appearance quality and wearing comfort of the finished swimming cap.

[0016] The design of the double-head flat vulcanizing machine for swimming caps fully considers the convenience and safety of operation. Through the sliding connection of the moving components, the flip mechanism of the head cover seat and the easy-to-operate cylinder control system, the placement, vulcanization and removal process of the swimming cap is simpler and more efficient. This not only reduces the labor intensity of the operators, but also reduces the safety risks in the production process.

[0017] The design of the double-head flat vulcanizing machine for swimming caps of the utility model takes into account the stability and reliability of the equipment. The accuracy and repeatability of the mechanical movement are ensured by the application of structures such as guide rods, limit blocks and positioning columns, thereby ensuring the consistency of the quality of each swimming cap. This design not only extends the service life of the equipment, but also ensures stable output during long-term production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the body of the utility model;

[0020] Figure 3This is a schematic diagram of the structure of the lower pressing plate of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the mobile component of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the bottom plate of the utility model;

[0023] Figure 6 It is a structural schematic diagram of a headgear seat of the utility model.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. machine body; 11. top frame; 12. first guide groove; 13. second guide groove;

[0026] 2. First cylinder;

[0027] 3. Lower pressure plate; 31. Guide rod; 32. First side guard strip;

[0028] 4. Mobile components;

[0029] 41. bottom plate; 411. second side guard strip; 412. pin connection seat; 413. limit block; 414. connector;

[0030] 42, headgear seat; 421, stopper; 422, pin joint; 423, positioning column;

[0031] 5. Second cylinder; 6. Third cylinder. DETAILED DESCRIPTION

[0032] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0033] See also Figure 1-6A double-head flat plate vulcanizing machine for a swimming cap comprises a machine body 1, a top frame 11 is arranged on the top of the machine body 1, a first cylinder 2 is connected to the top of the top frame 11, and a lower pressing plate 3 is connected to the telescopic end of the first cylinder 2; the lower pressing plate 3 moves downward during the vulcanization process, and the rubber material of the swimming cap is tightly pressed between the head cover seat 42, so as to ensure that the edge of the swimming cap is smooth without redundant edge strips. The upper end surface of the machine body 1 is slidably connected to a moving component 4, and the moving component 4 comprises a bottom plate 41, and the upper end surface of the bottom plate 41 is symmetrically rotated and connected to the head cover seat 42, providing a platform for placing the rubber material of the swimming cap, so as to form the swimming cap during the vulcanization process; the head cover seat 42 can be turned over under the action of the third cylinder 6, so as to facilitate the placement and removal of the swimming cap. A second cylinder 5 is provided at the inner top of the body 1, and the telescopic end of the second cylinder 5 is connected to the bottom of the base plate 41. The second cylinder 5 pushes the moving component 4 to slide in the body 1 to adjust the position of the swimming cap under the lower pressure plate 3; a third cylinder 6 is connected between one end of the base plate 41 and the base plate 41, which is responsible for controlling the flipping action of the head cover seat 42, so that the placement and removal of the swimming cap are more convenient and safe.

[0034] See also Figure 2 and Figure 5 A first guide groove 12 and a second guide groove 13 are formed through the top of the body 1, and the second guide grooves 13 are symmetrically distributed on both sides of the first guide groove 12. The bottom of the bottom plate 41 is symmetrically fixedly connected to a limit block 413, and the limit block 413 is inserted into the second guide groove 13. This design ensures the smooth sliding of the moving component 4 in the body 1, avoids deviation during the vulcanization process, and ensures the production quality of the swimming cap.

[0035] See also Figure 5 A connector 414 is fixedly connected to the bottom of the base plate 41, the connector 414 is located in the first guide groove 12, and the side of the connector 414 is connected to the telescopic end of the second cylinder 5; this structural design further improves the stability of the entire device and the precise control of the moving component 4.

[0036] See also Figure 1 A guide rod 31 is symmetrically arranged on the upper end surface of the lower pressing plate 3, and the guide rod 31 runs through the top of the top frame 11; the setting of the guide rod 31 ensures the vertical movement of the lower pressing plate 3 when pressing the swimming cap rubber material, ensuring the uniform distribution of pressure.

[0037] See also Figure 3-4 The bottom of the lower pressing plate 3 is symmetrically fixedly connected with the first edge strip 32, and the upper end surface of the bottom plate 41 is provided with a second edge strip 411 corresponding to the first edge strip 32; when the lower pressing plate 3 moves downward and contacts the head cover seat 42, the first edge strip 32 and the second edge strip 411 fit tightly together, and the excess edge strips of the swimming cap are cut off, which is a key step to achieve a smooth edge of the swimming cap.

[0038] See also Figure 6 A pin connection seat 412 is symmetrically arranged at one end of the second side guard strip 411, a stopper 421 is fixedly connected to one end of the head cover seat 42, and a pin joint 422 is symmetrically fixedly connected to one end of the stopper 421; the coordinated use of the pin joint 422 and the pin connection seat 412 not only increases the flexibility of the equipment, but also facilitates the positioning of the head cover seat 42 during the flipping process.

[0039] See also Figure 6 A positioning column 423 is provided between the two pin joints 422, and the telescopic end of the third cylinder 6 is rotatably connected to the positioning column 423; the existence of the positioning column 423 further enhances the stability of the head cover seat 42, maintains the correct position of the swimming cap during the vulcanization process, and ensures that each swimming cap can meet high-quality production standards.

[0040] The working principle of the utility model is:

[0041] When in use, the bottom plate 41 is first pushed by the second cylinder 5, and then the head cover seat 42 is turned up by the action of the third cylinder 6, and then the swimming cap rubber material is put into the top and bottom of the head cover seat 42, and then the head cover seat 42 is turned into the second retaining edge strip 411 by the push of the third cylinder 6;

[0042] Then, driven by the second cylinder 5, the moving assembly 4 will move to the right below the lower pressing plate 3. At this time, driven by the first cylinder 2, the lower pressing plate 3 will move downward, and the lower pressing plate 3 will fit with the upper end surface of the head cover seat 42. During the fitting process of the lower pressing plate 3 and the head cover seat 42, the bottom of the first side guard strip 32 will fit with the top of the second side guard strip 411. Through the close fit of the two, the redundant side strips of the swimming cap will be cut off, so that the edge of the swimming cap can be smoother during the vulcanization process.

[0043] After the vulcanization of the swimming cap is completed, the lower pressure plate 3 is separated from the moving component 4 under the drive of the first cylinder 2, and then the moving component 4 is moved toward the direction of the staff under the push of the second cylinder 5. Then, the head cover seat 42 is flipped up under the push of the third cylinder 6, so that the operator can remove the vulcanized swimming cap on the head cover seat 42. In addition, because the positions of the moving component 4 and the lower pressure plate 3 are staggered when taking and placing the swimming cap, the process of taking and placing the swimming cap is safer.

[0044] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A double-head flat-plate vulcanizing machine for a swimming cap, comprising a machine body (1), characterized in that: A top frame (11) is provided on the top of the machine body (1), a top end of the top frame (11) is connected to a first cylinder (2), and a telescopic end of the first cylinder (2) is connected to a lower pressure plate (3); The upper end surface of the machine body (1) is slidably connected to a moving assembly (4), the moving assembly (4) comprising a bottom plate (41), the upper end surface of the bottom plate (41) being symmetrically rotatably connected to a headgear seat (42), a second cylinder (5) being arranged at the top of the inner side of the machine body (1), the telescopic end of the second cylinder (5) being connected to the bottom of the bottom plate (41), and a third cylinder (6) being connected between one end of the bottom plate (41) and the bottom plate (41).

2. A double-head flat-plate vulcanizing machine for a swimming cap according to claim 1, characterized in that: A first guide groove (12) and a second guide groove (13) are formed through the top of the machine body (1), the second guide grooves (13) are symmetrically distributed on both sides of the first guide groove (12), and the bottom of the bottom plate (41) is symmetrically fixedly connected to a limit block (413), and the limit block (413) is inserted into the second guide groove (13).

3. A double-head flat-plate vulcanizing machine for a swimming cap according to claim 2, characterized in that: A connecting head (414) is fixedly connected to the bottom of the base plate (41), the connecting head (414) is located in the first guide groove (12), and a side surface of the connecting head (414) is connected to the telescopic end of the second cylinder (5).

4. A double-head flat-plate vulcanizing machine for a swimming cap according to claim 1, characterized in that: A guide rod (31) is symmetrically arranged on the upper end surface of the lower pressing plate (3), and the guide rod (31) passes through the top of the top frame (11).

5. A double-head flat-plate vulcanizing machine for a swimming cap according to claim 1, characterized in that: A first side guard strip (32) is symmetrically fixedly connected to the bottom of the lower pressing plate (3), and a second side guard strip (411) corresponding to the first side guard strip (32) is provided on the upper end surface of the bottom plate (41).

6. A double-head flat-plate vulcanizing machine for a swimming cap according to claim 5, characterized in that: One end of the second side guard strip (411) is symmetrically provided with a pin connection seat (412), one end of the headgear seat (42) is fixedly connected to a stopper (421), and one end of the stopper (421) is symmetrically fixedly connected to a pin connection seat (422).

7. A double-head flat-plate vulcanizing machine for a swimming cap according to claim 6, characterized in that: A positioning column (423) is provided between the two pin joints (422), and the telescopic end of the third cylinder (6) is rotationally connected to the positioning column (423).