Floating forming trimming die for automotive trim processing

By designing edge cutting components and cleaning systems in the floating mold of the car interior, the problem of wrinkles easily appearing at the edge of the product during the edge cutting process is solved, and more efficient edge cutting operations and better quality finished products are achieved.

CN222645169UActive Publication Date: 2025-03-21SUZHOU WELLLITE PLASTIC CO LTD
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Patent Information

Application Number
CN202421386972.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing floating molding and cutting molds in the interior of the automobile easily cause wrinkles on the edges of the product during the cutting process, affecting the molding quality.

Method used

A floating forming edge cutting mold for automotive interior processing is designed, and the edge cutting components include motors, fixing plates, cutters, elastic parts, mounting frames, press rollers, bolts and U-frames. Through the cooperation of these components, the edge of the product is slightly reversely pulled during edge cutting and the burrs are scraped.

Benefits of technology

It effectively avoids wrinkles on the edges of the product during the edge cutting process, improves the edge cutting efficiency and product quality, and ensures the smooth progress of subsequent edge cutting operations by cleaning the debris inside the slit groove.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of automotive trim processing equipment, and discloses a floating forming trimming die for automotive trim processing, which comprises a floating frame, a hydraulic cylinder is arranged at the upper end of the floating frame, an upper die is fixedly connected to the output end of the bottom of the hydraulic cylinder, and a lower die is arranged in the floating frame. An annular groove is formed in the surface of the outer side of the upper die, an edge cutting assembly is arranged on the outer side of the upper die and comprises a motor and a fixing plate, the motor is fixedly connected to the upper surface of the upper die, a gear is fixedly connected to the output end of the bottom of the motor, and a gear ring is rotationally connected to the interior of the annular groove. According to the utility model, through the arrangement of the trimming assembly, the edge of the product can be trimmed when the die performs floating compression molding on the product, and the trimmed part of the product is slightly and reversely pulled during trimming, so that wrinkles in the trimming direction at the trimmed part of the product are avoided.
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Description

Technical Field

[0001] The utility model relates to the field of automobile interior processing equipment, in particular to a floating molding trimming die for automobile interior processing. Background Art

[0002] Car interior mainly refers to the car products used for car interior modification. Most car interiors are processed by molds during the production process. Leather or soft plastic car interiors need to be cut off at the edges after floating press molding, which is generally processed directly by floating molding trimming molds.

[0003] After searching, Chinese patent announcement number: CN215203038U discloses a floating molding and trimming mold for automobile interior, including an upper limit frame and a lower limit frame, which are combined with a mounting seat to install the lower mold, and a lifting motor is installed through the top plate to realize the floating pressing molding operation. By arranging an inner gear ring in the upper mold, the inner gear ring and the spur gear are combined to drive the slitting knife in the mounting block to rotate, thereby performing a slitting operation on the edge of the molded product, effectively improving the trimming efficiency.

[0004] However, in actual use, when the floating molding trimming die is used to trim some leather or soft plastic products, the squeezing force of the cutter on the edge of the product will cause the trimming of the product to be pushed in the trimming direction, resulting in wrinkles on the trimming direction of the product, which in turn affects the trimming quality of the product. Therefore, a floating molding trimming die for automotive interior processing is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a floating molding trimming die for automobile interior processing, aiming to improve the problem in the prior art that the floating molding trimming die easily causes wrinkles on the edge of the product when trimming the product.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a floating molding trimming mold for automobile interior processing, comprising a floating frame, a hydraulic cylinder is arranged at the upper end of the floating frame, an upper mold is fixedly connected to the bottom output end of the hydraulic cylinder, a lower mold is arranged inside the floating frame, an annular groove is provided on the outer surface of the upper mold, a trimming assembly is arranged on the outer side of the upper mold, and the trimming assembly comprises:

[0007] A motor, wherein the motor is fixedly connected to the upper surface of the upper mold, a gear is fixedly connected to the bottom output end of the motor, and a gear ring is rotatably connected inside the annular groove;

[0008] A fixing plate, wherein the fixing plate is fixedly connected to the left side surface of the gear ring, a cutter is fixedly connected to the bottom surface of the fixing plate, an elastic member is fixedly connected to the rear end of the bottom surface of the fixing plate, a mounting frame is fixedly connected to the bottom end of the elastic member, a pressure roller is rotatably connected to the inside of the mounting frame, a bolt is rotatably connected to the top end of the fixing plate, and a U-shaped frame is threadedly connected to the outer side of the bolt.

[0009] As a further description of the above technical solution:

[0010] A slitting groove is provided on the upper surface of the lower mold, and a collecting box is detachably connected to the front end of the lower mold. An oblique through groove is provided on the front inner wall surface of the slitting groove. A fixed oblique block is fixedly connected to the inner front end of the slitting groove, a movable oblique block is arranged on the left side of the fixed oblique block, and a connecting plate is fixedly connected to the front end of the upper surface of the movable oblique block.

[0011] As a further description of the above technical solution:

[0012] The bottom output end of the motor passes through the upper surface of the upper mold.

[0013] As a further description of the above technical solution:

[0014] The gear is located inside the annular groove, and the tooth surface of the gear is meshed with the inner tooth surface of the gear ring.

[0015] As a further description of the above technical solution:

[0016] The bottom end of the U-shaped frame passes through the fixing plate.

[0017] As a further description of the above technical solution:

[0018] The outer wall surfaces of the fixed inclined block and the movable inclined block are both in contact with the inner wall of the cutting groove.

[0019] As a further description of the above technical solution:

[0020] The right end of the fixed oblique block and the left inner wall surface of the oblique through slot are located in the same horizontal plane.

[0021] As a further description of the above technical solution:

[0022] The back surface of the collecting box is in contact with the front surface of the lower mold.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, by setting the trimming assembly, the edge of the product can be trimmed when the mold performs floating press molding on the product, thereby improving the trimming efficiency of the product, and slightly pulling the trimming of the product in the opposite direction during trimming to avoid wrinkles in the trimming direction of the product. By cooperating with the set bolts and the U-shaped frame, the burrs generated during the trimming of some soft plastic automotive interior products can be scraped off to improve the product quality.

[0025] 2. In the utility model, by cooperating with the collection box, the oblique through groove, the fixed oblique block, the movable oblique block and the connecting plate, the debris inside the slitting groove for avoiding collision between the cutter and the lower mold can be quickly pushed out and cleaned, thereby avoiding the accumulation of a large amount of debris falling into the slitting groove during the trimming process and affecting the subsequent movement of the cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the whole of a floating molding trimming die for automobile interior processing proposed by the utility model;

[0027] Figure 2 It is a schematic diagram of a trimming assembly of a floating molding trimming die for automobile interior processing proposed by the utility model;

[0028] Figure 3 This is a schematic diagram of a fixed plate, a cutting knife, an elastic member, a mounting frame, a pressing roller, a bolt and a U-shaped frame of a floating molding trimming die for automobile interior processing proposed by the utility model;

[0029] Figure 4 This is a schematic diagram of the interior of a lower mold of a floating molding trimming mold for automobile interior processing proposed by the utility model;

[0030] Figure 5 The utility model provides a floating molding trimming die for automobile interior processing. Figure 4 Schematic diagram at part A;

[0031] Figure 6 The utility model discloses a schematic diagram of a fixed bevel block, a movable bevel block and a connecting plate of a floating molding trimming die for automobile interior processing.

[0032] Legend:

[0033] 1. Floating frame; 2. Hydraulic cylinder; 3. Upper mold; 4. Lower mold; 5. Annular groove; 601. Motor; 602. Gear; 603. Gear ring; 604. Fixed plate; 605. Cutter; 606. Elastic member; 607. Mounting frame; 608. Pressing roller; 609. Bolt; 610. U-shaped frame; 701. Collecting box; 702. Oblique through groove; 703. Fixed oblique block; 704. Moving oblique block; 705. Connecting plate. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Reference Figure 1-Figure 2 The utility model provides an embodiment: a floating molding trimming mold for automobile interior processing, including a floating frame 1, a hydraulic cylinder 2 is arranged on the upper end of the floating frame 1, and an upper mold 3 is fixedly connected to the bottom output end of the hydraulic cylinder 2, a lower mold 4 is arranged inside the floating frame 1, and an annular groove 5 is opened on the outer surface of the upper mold 3. The above-mentioned floating frame 1 includes: a base, a column, a limit frame, a spring, an air guide tube and a plunger tube, etc. Through the cooperation of the plunger tube, an air guide tube and a piston and other structures, when the upper mold 3 moves downward, the lower mold 4 moves up under the action of pneumatic push, thereby improving the pressing effect, and at the same time, it is convenient to carry out the separation operation after the pressing is completed, so as to realize the floating pressing molding operation. The above-mentioned floating frame 1 is similar to the floating molding mold principle mentioned in the Chinese patent with announcement number CN215203038U (a floating molding trimming mold for automobile interior), and the same effect is achieved. It is an existing technical means in this field and will not be described in detail here. A trimming component is arranged on the outer side of the upper mold 3.

[0036] Reference Figure 2-Figure 3 The trimming assembly includes: a motor 601 and a fixed plate 604. The motor 601 is fixedly connected to the upper surface of the upper mold 3. The bottom output end of the motor 601 passes through the upper surface of the upper mold 3. The bottom output end of the motor 601 is fixedly connected to a gear 602. The internal rotation of the annular groove 5 is connected to a gear ring 603. The gear 602 is located inside the annular groove 5. The tooth surface of the gear 602 is meshed with the internal tooth surface of the gear ring 603. When the motor 601 is started, the gear 602 can be driven to rotate. At this time, the gear 602 can drive the gear ring 603 to rotate. The fixed plate 604 is fixedly connected to the left surface of the gear ring 603. When the gear ring 603 rotates, the fixed plate 604 can be driven to revolve around the upper mold 3. The bottom surface of the fixed plate 604 is fixedly connected to a cutter 605. When the fixed plate 604 rotates, the cutter 605 can be driven to move synchronously, so that the cutter 605 performs trimming processing on the edge of the product, which can improve the trimming efficiency of the product.

[0037] The rear end of the bottom surface of the fixed plate 604 is fixedly connected with an elastic member 606, and the bottom end of the elastic member 606 is fixedly connected with a mounting frame 607. The mounting frame 607 is internally rotatably connected with a pressing roller 608. When the upper mold 3 moves downward to press the product, the pressing roller 608 will fit with the upper surface of the product, and move upward relative to the cutter 605 to squeeze the elastic member 606, so that the elastic member 606 is compressed to generate elastic potential energy. The elastic potential energy of the elastic member 606 squeezes the pressing roller 608 so that the bottom end of the pressing roller 608 is closely fitted with the surface of the product. As the fixed plate 604 rotates and drives the cutter 605 to rotate counterclockwise to trim the product, the pressing roller 608 will follow the rotation in the clockwise direction, and the product is lightly pressed by the friction between the pressing roller 608 and the product. A slight pull in the opposite direction of the trimming direction can prevent the product from being wrinkled in the trimming direction due to the pressure of the cutter 605 during the trimming operation, which will affect the molding effect of the product. The top of the fixed plate 604 is rotatably connected with a bolt 609, and the outer side of the bolt 609 is threadedly connected with a U-shaped frame 610. The bottom end of the U-shaped frame 610 passes through the fixed plate 604. Before the product is trimmed, the bolt 609 can be rotated to drive the U-shaped frame 610 to move downward under the limit of the fixed plate 604, so that the two ends of the bottom of the U-shaped frame 610 are in contact with the surface of the product without forming any extrusion. As the trimming proceeds, the bottom end of the U-shaped frame 610 can grind the edge of the product, and polish away the burrs generated at the trimming of some soft plastic automotive interiors, thereby improving the quality of the product.

[0038] Reference Figure 1-Figure 6, a slitting groove is provided on the upper surface of the lower mold 4, and the slitting groove can prevent the cutting knife 605 from piercing the product and contacting the lower mold 4 to cause damage when cutting the edge. The front end of the lower mold 4 is detachably connected with a collecting box 701, and the back of the collecting box 701 is in contact with the front side surface of the lower mold 4. An oblique groove 702 is provided on the front inner wall surface of the slitting groove, and the collecting box 701 can collect and process the debris that slides through the oblique groove 702. The inner front end of the slitting groove is fixedly connected with a fixed oblique block 703, and the right end of the fixed oblique block 703 is located in the same horizontal plane as the left inner wall surface of the oblique groove 702. A movable oblique block 704 is provided on the left side of the fixed oblique block 703, and the outer wall surfaces of the fixed oblique block 703 and the movable oblique block 704 are both in contact with the inner wall of the slitting groove. The ends of the upper surfaces of the movable bevel block 704 that are away from each other are arranged in an inclined structure. The debris that falls downward during trimming will slide along the inclined surfaces of the fixed bevel block 703 and the movable bevel block 704 into the cutting groove, and will not accumulate on the fixed bevel block 703 and the movable bevel block 704. The front end of the upper surface of the movable bevel block 704 is fixedly connected to a connecting plate 705. After the product is taken, the staff can drive the movable bevel block 704 to rotate one circle inside the cutting groove through the connecting plate 705, and push the debris inside the cutting groove to the oblique through groove 702, so that the debris slides along the inclined surface of the oblique through groove 702 into the collection box 701 for collection and processing, thereby avoiding a large amount of accumulation inside the cutting groove that is difficult to clean, resulting in obstruction to the subsequent movement of the cutter 605, affecting the subsequent trimming of the product.

[0039] Working principle: When the upper mold 3 moves downward and cooperates with the lower mold 4 to press and form the product, the cutter 605 will move downward synchronously with the upper mold 3 to pierce the edge of the product, and the rotating bolt 609 drives the U-shaped frame 610 to move downward and fit the upper surface of the product. Then the motor 601 can be started to drive the cutter 605 to rotate and trim the edge of the product. During the trimming process, the pressure roller 608 can slightly pull the trimmed edge of the product in the opposite direction to avoid wrinkles along the trimming direction of the product. The U-shaped frame 610 can scrape and clean the trimmed edge of the product to improve the quality of the product. After the product is taken, the connecting plate 705 drives the movable bevel block 704 to rotate inside the cutting groove for one circle, and the debris is cleaned through the bevel groove 702 to avoid affecting the subsequent movement of the cutter 605.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A floating molding trimming die for automobile interior processing, comprising a floating frame (1), a hydraulic cylinder (2) is arranged at the upper end of the floating frame (1), an upper die (3) is fixedly connected to the bottom output end of the hydraulic cylinder (2), and a lower die (4) is arranged inside the floating frame (1), characterized in that: The outer surface of the upper mold (3) is provided with an annular groove (5), and the outer side of the upper mold (3) is provided with a trimming assembly, which comprises: A motor (601), wherein the motor (601) is fixedly connected to the upper surface of the upper mold (3), a gear (602) is fixedly connected to the bottom output end of the motor (601), and a gear ring (603) is rotatably connected inside the annular groove (5); A fixed plate (604), wherein the fixed plate (604) is fixedly connected to the left side surface of the gear ring (603), a cutter (605) is fixedly connected to the bottom surface of the fixed plate (604), an elastic member (606) is fixedly connected to the rear end of the bottom surface of the fixed plate (604), a mounting frame (607) is fixedly connected to the bottom end of the elastic member (606), a pressure roller (608) is rotatably connected to the inside of the mounting frame (607), a bolt (609) is rotatably connected to the top end of the fixed plate (604), and a U-shaped frame (610) is threadedly connected to the outer side of the bolt (609).

2. The floating molding trimming die for automobile interior processing according to claim 1, characterized in that: A slitting groove is provided on the upper surface of the lower mold (4); a collecting box (701) is detachably connected to the front end of the lower mold (4); an oblique through groove (702) is provided on the front inner wall surface of the slitting groove; a fixed oblique block (703) is fixedly connected to the front end of the interior of the slitting groove; a movable oblique block (704) is provided on the left side of the fixed oblique block (703); and a connecting plate (705) is fixedly connected to the front end of the upper surface of the movable oblique block (704).

3. The floating molding trimming die for automobile interior processing according to claim 1, characterized in that: The bottom output end of the motor (601) passes through the upper surface of the upper mold (3).

4. The floating molding trimming die for automobile interior processing according to claim 1, characterized in that: The gear (602) is located inside the annular groove (5), and the tooth surface of the gear (602) meshes with the internal tooth surface of the gear ring (603).

5. The floating molding trimming die for automobile interior processing according to claim 1, characterized in that: The bottom end of the U-shaped frame (610) passes through the fixing plate (604).

6. The floating molding trimming die for automobile interior processing according to claim 2, characterized in that: The outer wall surfaces of the fixed inclined block (703) and the movable inclined block (704) are both in contact with the inner wall of the cutting groove.

7. The floating molding trimming die for automobile interior processing according to claim 2, characterized in that: The right end of the fixed oblique block (703) and the left inner wall surface of the oblique through slot (702) are located on the same horizontal plane.

8. The floating molding trimming die for automobile interior processing according to claim 2, characterized in that: The back surface of the collecting box (701) is in contact with the front surface of the lower mold (4).

Citation Information

Patent Citations

  • Floating forming trimming die for automotive trim

    CN215203038U