Water supply surge tank water replenishing device

By designing an automatic water replenishment device in the water pressure stabilization unit of the Petrochemical S-Zorb locking hopper device, the problem of insufficient pressure caused by liquid level drop is solved, the stability of gas pressure and flow is achieved, the accuracy of the analysis results is improved, and the workload of manual maintenance is reduced.

CN222651089UActive Publication Date: 2025-03-21SHANGHAI HANKWAY AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202420963853.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-21
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

After long-term operation, the water pressure stabilization unit of the Petrochemical S-Zorb locking hopper device gradually decreases, resulting in insufficient pressure and inability to replenish water in time, affecting the measurement accuracy of the instrument and increasing maintenance difficulty.

Method used

A water supply pressure regulating tank water replenishment device is designed, including a water pressure regulating tank and an automatic water replenishment device. The automatic water replenishment device consists of a water storage tank, a liquid level gauge, a balance pipe and a water replenishment pipe. Automatic water replenishment is achieved through the cooperation of the liquid level gauge and a balance pipe.

Benefits of technology

Through the automatic water replenishment device, the liquid level in the water pressure stabilization tank is maintained, the pressure and flow stability of gas entering the instrument is ensured, the accuracy of the analysis results is improved, and the workload of manual maintenance is reduced.

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Abstract

The utility model relates to the technical field of petrochemical engineering, in particular to a water supply surge tank water replenishing device which comprises a water surge tank and an automatic water replenishing device, the automatic water replenishing device comprises a water storage tank, a liquid level meter, a balance pipe and a water replenishing pipe, the liquid level meter is fixedly installed on the water storage tank, one end of the balance pipe is fixedly installed on the water storage tank, and the other end of the balance pipe is fixedly installed on the water replenishing pipe. The water supplementing pipe is fixedly installed on a bottom opening of the water storage tank. After the automatic water replenishing device is additionally arranged, the liquid level in the water pressure stabilizing tank is kept stable, the liquid level in the pressure stabilizing tank can be kept stable all the time, the pressure and the flow of sample gas are more stable after the sample gas is treated by the water pressure stabilizing unit, more accurate and stable analysis data are provided for production, and the manual maintenance amount is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of petrochemical industry, in particular to a water supply pressure stabilizing tank water replenishing device. Background Art

[0002] The gas environment of the S-Zorb lock hopper device in the petrochemical industry has certain particularities, which are mainly reflected in the high temperature and high pressure of the sample gas with large fluctuation range, high oil content, high particulate matter content, and large fluctuation range of gas pressure.

[0003] An S-Zorb lock hopper device online pretreatment analysis system suitable for this process was specially developed. The water pressure stabilizing unit was found to have some deficiencies after long-term operation. The water level in the pressure stabilizing tank will gradually decrease, resulting in insufficient pressure. The existing water pressure stabilizing unit has the following defects:

[0004] 1) When the gas pressure entering the water pressure regulating tank fluctuates, bubbles of different sizes will be generated in the tank. Larger and more bubbles will cause part of the water to overflow the pressure regulating tank through the overflow port. Since the raw water pressure regulating device cannot replenish water in time, the liquid level will drop.

[0005] 2) When the gas pressure entering the water pressure regulating tank is stable, the water will slowly evaporate due to the long-term gas passing through the water in the tank, causing the liquid level to drop.

[0006] 3) As the liquid level drops, the gas outlet pressure will gradually decrease and the system flow will gradually decrease, which will have a certain impact on the measurement accuracy of the instrument.

[0007] 4) When the liquid level in the tank drops to a certain level, manual water replenishment is required, which brings great inconvenience to system maintenance work.

[0008] In view of this problem, a water supply pressure stabilizing tank water replenishing device is proposed. Utility Model Content

[0009] The utility model aims to provide a water supply pressure stabilizing tank water replenishing device to solve the problems raised in the above background technology.

[0010] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0011] A water supply pressure stabilizing tank water replenishing device, comprising: a water pressure stabilizing tank and an automatic water replenishing device, wherein the automatic water replenishing device comprises a water storage tank, a liquid level gauge, a balance pipe and a water replenishing pipe;

[0012] The liquid level meter is fixedly mounted on the water storage tank, one end of the balance pipe is fixedly mounted on the water storage tank, and the water supply pipe is fixedly mounted on the bottom of the water storage tank;

[0013] The other end of the balance pipe is fixedly installed on the balance port of the water pressure stabilizing tank, and the other end of the water supply pipe is fixedly installed on the water supply port of the water pressure stabilizing tank.

[0014] Preferably, a water inlet is provided at the upper end of the water storage tank, and a water inlet valve is fixedly installed on the water inlet, and the opening and closing of the water inlet can be controlled by the setting of the water inlet valve.

[0015] Preferably, a maintenance valve is fixedly installed on the water supply pipe, and the provision of the maintenance valve can facilitate closing the water supply pipe when performing maintenance on the device.

[0016] Preferably, a sewage outlet is provided at the bottom of the water pressure stabilizing tank, and the setting of the sewage outlet can facilitate sewage treatment of the dirt settled at the bottom of the water pressure stabilizing tank.

[0017] Preferably, a sample gas pipe is inserted into the interior of the water pressure stabilizing tank.

[0018] Preferably, a sample gas inlet is provided on the sample gas pipe, and a sample gas outlet is provided at the upper end of the sample gas pipe. The sample gas pipe, the sample gas inlet, and the sample gas outlet: the sample gas to be analyzed enters a tee from the sample gas inlet after being processed by the previous units, one end of the tee enters the next-level processing unit through the sample gas outlet, and the other end of the tee enters the bottom of the water pressure stabilizing tank through the sample gas pipe.

[0019] Preferably, an overflow port is provided at the upper end of the outer wall of the water pressure stabilizing tank, and the water can be discharged from the overflow port when the liquid level in the tank is high.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. After adding the automatic water replenishment device, the liquid level in the water pressure regulating tank remains stable, thereby ensuring that the pressure and flow of the gas entering the instrument are more stable, the instrument analysis results are more accurate and stable, and more reliable data is provided for process detection.

[0022] 2. After the liquid level in the pressure regulating tank is stabilized, it provides the analyzer with a sample gas source with stable pressure, which better protects the analyzer and reduces the failure rate of the instrument.

[0023] 3. When the automatic water replenishment device is not used, the system needs manual water replenishment every 3-5 days. After using the automatic water replenishment device, manual water replenishment can be performed once a month, which greatly reduces the workload of manual maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model.

[0025] In the figure: 1. Water pressure regulating tank; 2. Water storage tank; 3. Liquid level gauge; 4. Balance pipe; 5. Water supply pipe; 6. Maintenance valve; 7. Water filling valve; 8. Water filling port; 9. Sample gas pipe; 10. Overflow port; 11. Drain port; 12. Sample gas inlet; 13. Sample gas outlet. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] like Figure 1 As shown, a water supply pressure regulating tank water replenishment device comprises: a water pressure regulating tank 1 and an automatic water replenishment device, the automatic water replenishment device comprises a water storage tank 2, a liquid level meter 3, a balance pipe 4 and a water replenishment pipe 5;

[0028] The liquid level meter 3 is fixedly installed on the water storage tank 2, one end of the balance pipe 4 is fixedly installed on the water storage tank 2, and the water supply pipe 5 is fixedly installed on the bottom of the water storage tank 2;

[0029] The other end of the balance pipe 4 is fixedly installed on the balance port of the water pressure stabilizing tank 1 , and the other end of the water supply pipe 5 is fixedly installed on the water supply port of the water pressure stabilizing tank 1 .

[0030] A water inlet 8 is provided at the upper end of the water storage tank 2 , and a water adding valve 7 is fixedly installed on the water inlet 8 . The opening and closing of the water inlet 8 can be controlled by setting the water adding valve 7 .

[0031] A maintenance valve 6 is fixedly installed on the water supply pipe 5. The provision of the maintenance valve 6 can facilitate closing the water supply pipe 5 when performing maintenance on the device.

[0032] A sewage outlet 11 is provided at the bottom of the water pressure stabilizing tank 1 , and the sewage outlet 11 can be conveniently provided for sewage treatment of the dirt deposited at the bottom of the water pressure stabilizing tank 1 .

[0033] A sample gas pipe 9 is inserted into the interior of the water pressure stabilizing tank 1 .

[0034] A sample gas inlet 12 is provided on the sample gas pipe 9, and a sample gas outlet 13 is provided at the upper end of the sample gas pipe 9. The sample gas pipe 9, the sample gas inlet 12, and the sample gas outlet 13: the sample gas to be analyzed enters a tee from the sample gas inlet 12 after being processed by the previous units, one end of the tee enters the next-level processing unit through the sample gas outlet 13, and the other end of the tee enters the bottom of the water pressure regulating tank 1 through the sample gas pipe 9.

[0035] An overflow port 10 is provided at the upper end of the outer wall of the water pressure stabilizing tank 1. Through the arrangement of the overflow port 10, water can be discharged from the overflow port when the liquid level in the tank is high.

[0036] It should be noted that:

[0037] 1) Water storage tank capacity: no less than 4L, ensuring that the manual water filling cycle exceeds one month;

[0038] 2) The height difference between the balance port and the overflow port is 10mm, ensuring that the liquid level fluctuation does not exceed 10mm;

[0039] 3) Height of balance port from tank bottom: 500mm, to ensure that the pressure generated by the liquid level meets the pressure and flow required by the analyzer.

[0040] By adding an automatic water replenishment device, the liquid level in the water stabilizing tank remains stable, thereby ensuring that the pressure and flow of the gas entering the instrument are more stable, the instrument analysis results are more accurate and stable, and more reliable data is provided for process detection; after the liquid level in the stabilizing tank is stable, a sample gas source with stable pressure is provided to the analyzer, which better protects the analytical instrument and reduces the instrument failure rate; when the automatic water replenishment device is not used, the system needs manual water replenishment every 3-5 days, and after the automatic water replenishment device is used, manual water replenishment can be performed once a month, which greatly reduces the workload of manual maintenance, and can ensure that the liquid level in the stabilizing tank is always stable, and that the pressure and flow of the sample gas are more stable after being processed by the water stabilizing unit, providing more accurate and stable analysis data for production and reducing the amount of manual maintenance.

[0041] The working principle of the utility model is as follows:

[0042] Working principle of water pressure regulating tank:

[0043] 1) There is a certain level of water in the water pressure-stabilizing tank 1. The sample gas enters the tee from the sample gas inlet 12. The two ends of the tee enter the pressure-stabilizing tank and the next-level processing unit respectively. If the sample pressure is higher than the pressure generated by the liquid level in the pressure-stabilizing tank, a part of the gas will be discharged from the bottom of the sample gas pipe 9 and discharged from the overflow port 10 through the pressure-stabilizing tank. Therefore, the pressure of the sample gas at the tee position is equal to the pressure generated by the liquid level in the pressure-stabilizing tank;

[0044] 2) The pressure of the sample gas before and after treatment is relatively stable, with slight fluctuations and higher than the pressure generated by the liquid level in the water pressure-stabilizing tank 1. Therefore, the pressure in the sample gas pipe 9 can be controlled by water level to be equal to the liquid level in the pressure-stabilizing tank, thereby achieving the purpose of stabilizing the pressure of the sample gas through the water pressure-stabilizing tank 1;

[0045] 3) When the sample gas pressure fluctuates greatly, more gas will be discharged from the bottom of the sample gas pipe 9, which will produce larger and more bubbles, and the liquid level in the tank will rise. When the liquid level rises, water will overflow from the overflow port 10. When the airflow becomes smaller, the bubbles decrease and the liquid level drops;

[0046] 4) When the pressure regulating tank works for a long time, the sample gas flows through the water tank, and the water in the tank will evaporate slowly, causing the liquid level to gradually drop.

[0047] Working principle of automatic water filling device:

[0048] 1) Before adding water for the first time, close the automatic water supply maintenance valve 6, close the drain valve at the bottom of the pressure regulating tank, and open the water supply valve 7 at the top of the water storage tank 2;

[0049] 2) Add clean water from the water inlet 8 at the top of the water storage tank 2 until the liquid level gauge 3 reaches the full scale position;

[0050] 3) Close the water filling valve 7 on the top of the water storage tank 2, open the maintenance valve 6, and the water in the water storage tank 2 flows to the water pressure regulating tank 1 through the maintenance valve 6 and the water replenishment port, and the air above the liquid level of the water storage tank 2 is replenished through the balance port;

[0051] 4) When the liquid level in the water stabilizing tank 1 rises to the balance port position, the water level submerges the balance port, and air cannot enter the top of the water tank 2. The air above the liquid level in the water tank 2 cannot be replenished, and the water in the water tank 2 cannot flow into the water stabilizing tank 1, and the liquid level in the water stabilizing tank 1 is maintained at the balance port height;

[0052] 5) When the liquid level in the water pressure regulating tank 1 rises due to excessive sample gas and generates many bubbles, the water will overflow from the overflow port 10;

[0053] 6) When the liquid level of water pressure regulating tank 1 drops below the balance port due to long-term operation or other reasons, the air above the liquid level of water storage tank 2 can be replenished through the balance port, and the water in water storage tank 2 can flow to water pressure regulating tank 1. When the water level of water pressure regulating tank 1 reaches the balance port, water storage tank 2 stops replenishing water to water pressure regulating tank 1;

[0054] 7) Through the above steps, the water level in the pressure-stable tank can be basically maintained within the range of 1CM between the balance port and the overflow port 10. This better ensures the pressure-stabilizing effect of the water pressure-stable tank 1;

[0055] 8) When the water level in the water tank 2 is low during the continuous operation of the system, close the maintenance valve 6 and open the water filling valve 7 to manually add water to the water tank 2. After it is full, close the water filling valve 7 and open the maintenance valve 6 to allow the water tank 2 to continue to automatically replenish water.

[0056] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A water supply pressure stabilizing tank water replenishing device, characterized in that: include: A water pressure stabilizing tank (1) and an automatic water replenishing device, wherein the automatic water replenishing device comprises a water storage tank (2), a liquid level meter (3), a balance pipe (4) and a water replenishing pipe (5); The liquid level meter (3) is fixedly mounted on the water storage tank (2), one end of the balance pipe (4) is fixedly mounted on the water storage tank (2), and the water supply pipe (5) is fixedly mounted on the bottom of the water storage tank (2); The other end of the balancing pipe (4) is fixedly mounted on the balancing port of the water pressure stabilizing tank (1), and the other end of the water replenishing pipe (5) is fixedly mounted on the water replenishing port of the water pressure stabilizing tank (1).

2. The water supply pressure stabilizing tank water replenishing device according to claim 1 is characterized in that: A water inlet (8) is provided at the upper end of the water storage tank (2), and a water inlet valve (7) is fixedly mounted on the water inlet (8).

3. The water supply pressure stabilizing tank water replenishing device according to claim 1 is characterized in that: A maintenance valve (6) is fixedly mounted on the water supply pipe (5).

4. The water supply pressure stabilizing tank water replenishing device according to claim 1 is characterized in that: The bottom of the water pressure stabilizing tank (1) is provided with a sewage outlet (11).

5. The water supply pressure stabilizing tank water replenishing device according to claim 1 is characterized in that: A sample gas pipe (9) is inserted into the interior of the water pressure stabilizing tank (1).

6. The water supply pressure stabilizing tank water replenishing device according to claim 5, characterized in that: The sample gas pipe (9) is provided with a sample gas inlet (12), and the upper end of the sample gas pipe (9) is provided with a sample gas outlet (13).

7. The water supply pressure stabilizing tank water replenishing device according to claim 1 is characterized in that: An overflow port (10) is provided at the upper end of the outer wall of the water pressure stabilizing tank (1).