Energy-saving chain belt tunnel furnace structure

By setting up heat circulation components and heating components in the chain belt tunnel furnace, the problems of heat loss and energy consumption in the prior art are solved, and the hot air circulation and heating efficiency are improved, and energy savings are saved.

CN222651907UActive Publication Date: 2025-03-21GUANGDONG MIGGAT EQUIP TECH CO LTD

Patent Information

Application Number
CN202421423808.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-21
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing chain-band tunnel furnaces are prone to heat loss during heating and drying, resulting in waste of heat energy, affecting the drying heat efficiency, and are also very energy-consuming and inconvenient for widespread use.

Method used

By providing a thermal circulation assembly, including the first fixing plate, a hot air fan, a second fixing plate, a first motor and a first fan blade, the hot air fan is fixed, and the circulation pipe and the air outlet pipe are driven to guide the hot air into the furnace body, and the heat is returned to the hot air fan through the circulation pipe, so that the hot air circulation is realized and energy saving.

Benefits of technology

It effectively avoids the offset of the hot air fan, improves the circulation efficiency of hot air, saves energy, and improves the heating efficiency through the design of the heating components, and reduces the dependence on multiple motors.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an energy-saving chain belt tunnel furnace structure, and relates to the technical field of chain belt tunnel furnace structures, the energy-saving chain belt tunnel furnace structure comprises a furnace body, the top of the furnace body is provided with a heat cycle assembly, the heat cycle assembly comprises a first fixing plate, the bottom of the first fixing plate is fixedly connected with the top of the furnace body, and the bottom of the first fixing plate is fixedly connected with the furnace body. And one side of the first fixing plate is fixedly connected with an air heater, and one side of the air heater communicates with a circulating pipe. Through mutual cooperation of the first fixing plate, the hot-air blower, the second fixing plate, the first motor and the first fan blades, the first fixing plate and the second fixing plate can fix the hot-air blower, the situation that the hot-air blower deviates during working is avoided, the hot-air blower is started, the hot-air blower is started, and the working efficiency is improved. The hot air blower can drive the circulating pipe and the air outlet pipe to guide hot air into the furnace body, so that materials on the conveying mesh belt are conveniently dried, heat in the furnace body can return to the hot air blower again through the circulating pipe, hot air circulation is facilitated, and energy is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chain-belt tunnel furnace structures, in particular to an energy-saving chain-belt tunnel furnace structure. Background Art

[0002] The chain-belt sintering furnace is mainly used for the sintering and welding, wax removal, drying and other processes of semiconductor devices, metal ceramics, thyristor devices, glass packaging devices and various thick film circuits. It is a continuously working tunnel-type structure sintering furnace. When in use, the furnace body is heated to a certain temperature through the heating components, and the product to be heated is placed on the conveyor belt. When the product passes through the furnace body through the conveyor belt, the high temperature environment in the furnace makes the product heated or dried. The existing tunnel furnace heating usually adopts resistance wire or fuel oil; the tunnel furnace using resistance wire not only heats up slowly and consumes high energy, but also has unstable firepower, resulting in low food production, uneven heating and poor taste; the tunnel furnace using fuel oil has a large amount of exhaust gas, which can easily cause the product to produce odor, and has a low safety factor and high energy consumption.

[0003] Publication number: CN212994036U, the utility model discloses a mesh belt type conveying tunnel furnace, including a tunnel furnace body, the tunnel furnace body is composed of a furnace entry platform, a baking furnace body and a furnace exit platform, the furnace entry platform is located at one end of the baking furnace body, the furnace exit platform is located at the other end of the baking furnace body, a mesh belt inserted into the baking furnace body is arranged between the furnace entry platform and the furnace exit platform, the furnace entry platform is composed of a furnace entry frame assembly, a passive roller, a lower pressure roller, a deviation correction roller, a rocker assembly, a first bracket, a second bracket and an electric push rod, and the furnace exit platform is composed of a furnace exit frame assembly, a furnace exit roller, an active roller, a reduction motor, a speed reducer and a tensioning roller. Beneficial effects: simple structure, low cost, more reliable deviation correction, more sensitive response, reduced side guide wheel device, thereby reducing the side friction of the mesh belt, added front and rear steel belt anti-deviation automatic alarm shutdown device, effectively preventing damage to the steel belt when deviation correction is abnormal.

[0004] The above-mentioned problems: Although the above-mentioned patent can effectively prevent damage to the steel belt when abnormal correction occurs, the chain belt passes through the feed and discharge ports of the furnace body, which causes the heat of the furnace body to be easily lost during the heating and drying process, easily causing waste of heat energy and affecting the thermal efficiency of drying. In addition, the furnace body requires several motors to work when working, which consumes a lot of energy and is not convenient for widespread use. Summary of the invention

[0005] The purpose of the utility model is to provide an energy-saving chain belt tunnel furnace structure to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A energy-saving chain-belt tunnel furnace structure comprises a furnace body, a heat circulation component is arranged on the top of the furnace body, the heat circulation component comprises a first fixed plate, the bottom of the first fixed plate is fixedly connected to the top of the furnace body, a hot air blower is fixedly connected to one side of the first fixed plate, a circulation pipe is connected to one side of the hot air blower, a second fixed plate is fixedly connected to one side of the hot air blower, an air outlet pipe is connected to one side of the hot air blower, one side of the air outlet pipe passes through the top of the furnace body and extends to the interior of the furnace body, an air cooling component is arranged on the top of the furnace body, the air cooling component comprises a first motor, a rotating rod is fixedly connected to the output end of the first motor, the bottom of the rotating rod passes through the top of the furnace body and extends to the interior of the furnace body, a plurality of first fan blades are fixedly connected to the outer wall of the rotating rod, and a heating component is arranged on the top of the furnace body.

[0008] The above-mentioned technical scheme is adopted, in which a first fixed plate, a hot air blower, a second fixed plate, a first motor and a first fan blade are arranged to cooperate with each other, and the first fixed plate and the second fixed plate can fix the hot air blower, thereby avoiding the hot air blower from being offset during operation. When the hot air blower is started, the hot air blower will drive the circulation pipe and the air outlet pipe to introduce hot air into the furnace body, thereby facilitating the drying of the material on the conveyor belt. The heat in the furnace body can be returned to the hot air blower through the circulation pipe, which facilitates the hot air circulation and saves energy.

[0009] A further improvement of the technical solution of the utility model is that the heating assembly includes a U-shaped block, the bottom of the U-shaped block is fixedly connected to the top of the furnace body, the top of the U-shaped block is fixedly connected to a first protective box, and a second motor is arranged inside the first protective box.

[0010] By adopting the above-mentioned technical solution, in which a U-shaped block, a first protective box and a second motor cooperate with each other, the first protective box can protect the second motor, thereby avoiding damage to the second motor due to external force, thereby achieving the goal of protecting the second motor and improving work efficiency.

[0011] A further improvement of the technical solution of the utility model is that: the telescopic end of the second motor is fixedly connected with a bearing, the bottom of the bearing is fixedly connected to the top of the furnace body, and the outer wall of the bearing is movably connected with a linkage belt.

[0012] The above technical solution is adopted, in which the bearings and the connecting belt are arranged to cooperate with each other, the two bearings are connected by a connecting belt, and the two fan blades and the heating tube are arranged, so that the heating efficiency of the air inside the switch cabinet body is higher, thereby improving the heating efficiency.

[0013] A further improvement of the technical solution of the utility model is that: the bottom of the bearing is fixedly connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a second fan blade.

[0014] By adopting the above technical solution, the rotating shaft and the second fan blade cooperate with each other, so that the heat at the top can be blown to the bottom of the cabinet under the action of the second fan blade, so that the heat fills the interior of the entire furnace body, thereby improving the heating efficiency.

[0015] A further improvement of the technical solution of the utility model is that: a heating tube is fixedly connected to the bottom of the rotating shaft, and a plurality of heat-conducting rods are fixedly connected to the bottom of the heating tube.

[0016] The above technical solution is adopted, in which the heating tube and the heat-conducting rod are arranged to cooperate with each other. The heating tube and the heat-conducting rod can heat the inside of the furnace body through the second fan blade, avoiding the need to use multiple motors to work when the furnace body is heating, thereby saving energy.

[0017] A further improvement of the technical solution of the utility model is that the heat conducting rod is made of metal material.

[0018] The above technical solution is adopted, in which a heat-conducting rod and a heating tube are arranged to cooperate with each other. The heat-conducting rod is made of metal material and can conduct heat efficiently, can transfer energy quickly, make heat distribution more uniform and faster, and can function normally under a variety of temperatures and working conditions.

[0019] A further improvement of the technical solution of the utility model is that a support block is fixedly connected to one side of the furnace body, a slide groove is provided inside the support block, a stopper is slidably connected inside the slide groove, a slot is provided inside the support block, and a rod is inserted into the slot.

[0020] The above-mentioned technical scheme is adopted, in which a support block, a slide groove, a stopper, a slot and an insertion rod are arranged to cooperate with each other, and the user pushes the baffle to slide downward inside the slide groove. When the slot on the surface of the baffle contacts the slot on the surface of the support block, the user connects the inside of the stopper and the inside of the support block through the insertion rod, thereby achieving the goal of closing the feed port of the furnace body.

[0021] Due to the adoption of the above technical scheme, the technical progress achieved by the utility model compared with the prior art is: by setting the mutual cooperation of the bearing and the linkage belt, the two bearings are connected by the linkage belt, and by the arrangement of two fan blades and the heating tube, the heating efficiency of the air inside the switch cabinet body is higher, thereby improving the heating efficiency.

[0022] The utility model provides an energy-saving chain belt tunnel furnace structure. By arranging a first fixed plate, a hot air blower, a second fixed plate, a first motor and a first fan blade to cooperate with each other, the first fixed plate and the second fixed plate can fix the hot air blower, thereby avoiding the hot air blower from deviating during operation. When the hot air blower is started, the hot air blower will drive the circulation pipe and the air outlet pipe to introduce hot air into the furnace body, thereby making it convenient to dry the materials on the conveyor mesh belt. The heat in the furnace body can be returned to the hot air blower through the circulation pipe, which is convenient for hot air circulation and saves energy.

[0023] The utility model provides an energy-saving chain-belt tunnel furnace structure. By arranging a U-shaped block, a first protection box and the mutual cooperation of a second motor, the first protection box can protect the second motor, avoiding the situation that the second motor will be damaged due to external force, thereby achieving the ability to protect the second motor and improving work efficiency.

[0024] The utility model provides an energy-saving chain-belt tunnel furnace structure. By arranging the cooperation between the bearing and the linking belt, the two bearings are transmission connected by the linking belt. By arranging two fan blades and a heating tube, the heating efficiency of the air inside the switch cabinet body is higher, thereby improving the heating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the furnace body of the utility model;

[0027] Figure 3 This is a schematic diagram of the support block and the stop block structure of the utility model;

[0028] Figure 4 This is a schematic diagram of the heating component structure of the utility model;

[0029] Figure 5 This is a schematic diagram of the structure of the circulation component of the utility model.

[0030] In the figure: 1. furnace body; 2. first fixed plate; 3. hot air blower; 4. circulation pipe; 5. second fixed plate; 6. air outlet pipe; 7. first motor; 8. rotating rod; 9. first fan blade; 10. U-shaped block; 11. first protective box; 12. second motor; 13. bearing; 14. connecting belt; 15. rotating shaft; 16. second fan blade; 17. heating tube; 18. heat conducting rod; 19. supporting block; 20. slide groove; 21. stopper; 22. slot; 23. plug rod. DETAILED DESCRIPTION

[0031] The present invention is further described in detail below in conjunction with the embodiments: Example

[0032] like Figure 1-5 As shown, the utility model provides an energy-saving chain belt tunnel furnace structure, including a furnace body 1, a heat circulation component is arranged on the top of the furnace body 1, the heat circulation component includes a first fixed plate 2, the bottom of the first fixed plate 2 is fixedly connected to the top of the furnace body 1, a hot air blower 3 is fixedly connected to one side of the first fixed plate 2, a circulation pipe 4 is connected to one side of the hot air blower 3, a second fixed plate 5 is fixedly connected to one side of the hot air blower 3, an air outlet pipe 6 is connected to one side of the hot air blower 3, one side of the air outlet pipe 6 passes through the top of the furnace body 1 and extends to the inside of the furnace body 1, an air cooling component is arranged on the top of the furnace body 1, and the air cooling component includes a first motor 7, the first motor 7 The output end of the furnace body 1 is fixedly connected with a rotating rod 8, the bottom of the rotating rod 8 passes through the top of the furnace body 1 and extends to the inside of the furnace body 1, the outer wall of the rotating rod 8 is fixedly connected with a plurality of first fan blades 9, the top of the furnace body 1 is provided with a heating assembly, the heating assembly includes a U-shaped block 10, the bottom of the U-shaped block 10 is fixedly connected to the top of the furnace body 1, the top of the U-shaped block 10 is fixedly connected with a first protective box 11, the interior of the first protective box 11 is provided with a second motor 12, the telescopic end of the second motor 12 is fixedly connected with a bearing 13, the bottom of the bearing 13 is fixedly connected to the top of the furnace body 1, and the outer wall of the bearing 13 is movably connected with a linkage belt 14.

[0033] In this embodiment, the first fixing plate 2 and the second fixing plate 5 can fix the hot air blower 3, thereby preventing the hot air blower 3 from being offset during operation. When the hot air blower 3 is started, the hot air blower 3 will drive the circulation pipe 4 and the air outlet pipe 6 to introduce hot air into the furnace body 1, thereby facilitating the drying of the materials on the conveyor mesh belt. The heat in the furnace body 1 can be returned to the hot air blower 3 through the circulation pipe 4, which is convenient for hot air circulation and energy saving. The first protective box 11 can protect the second motor 12, thereby preventing the second motor 12 from being damaged due to external force, thereby achieving the goal of protecting the second motor 12 and improving work efficiency. The two bearings 13 are connected by a linkage belt 14 for transmission. Through the arrangement of two fan blades and a heating pipe 17, the heating efficiency of the air inside the switch cabinet body is higher, thereby improving the heating efficiency. Example

[0034] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the bottom of the bearing 13 is fixedly connected with a rotating shaft 15, the outer wall of the rotating shaft 15 is fixedly connected with a second fan blade 16, the bottom of the rotating shaft 15 is fixedly connected with a heating tube 17, the bottom of the heating tube 17 is fixedly connected with a plurality of heat-conducting rods 18, the heat-conducting rods 18 are made of metal, a support block 19 is fixedly connected to one side of the furnace body 1, a slide groove 20 is provided inside the support block 19, a stopper 21 is slidably connected inside the slide groove 20, a slot 22 is provided inside the support block 19, and a rod 23 is inserted into the slot 22.

[0035] In this embodiment, under the action of the second fan blade 16, the heat at the top can be blown to the bottom of the cabinet, so that the heat fills the entire interior of the furnace body 1, thereby improving the heating efficiency. By arranging the cooperation between the heating tube 17 and the heat-conducting rod 18, the heating tube 17 and the heat-conducting rod 18 can heat the interior of the furnace body 1 through the second fan blade 16, thereby avoiding the need to use multiple motors to work when the furnace body 1 is heating, thereby saving energy. By arranging the cooperation between the heat-conducting rod 18 and the heating tube 17, the heat-conducting rod 18 is made of metal material and can conduct heat efficiently, can quickly transfer energy, make the heat distribution more uniform and faster, and can function normally under various temperatures and working conditions. The user pushes the baffle to slide downward inside the slide groove 20. When the slot 22 on the surface of the baffle contacts the slot 22 on the surface of the support block 19, the user connects the inside of the baffle 21 and the inside of the support block 19 through the insertion rod 23, thereby achieving the goal of closing the feed port of the furnace body 1.

[0036] The following is a detailed description of the working principle of the energy-saving chain belt tunnel furnace structure.

[0037] like Figure 1-5As shown, when it is necessary to heat the material inside the furnace body 1, the user pushes the baffle to slide downward inside the slide groove 20. When the slot 22 on the surface of the baffle contacts the slot 22 on the surface of the support block 19, the user connects the inside of the baffle 21 and the inside of the support block 19 through the insertion rod 23, so as to close the feed port of the furnace body 1. Then the user starts the second motor 12 and the heating tube 17 at the same time. After the heating tube 17 is started, the heat on the surface will be transferred to the heat conducting rod 18. When the second motor 12 is started, the rotating shaft 15 and the heating tube 17 will be driven to rotate. The rotating shaft 15 will drive the second fan blade 16 to start rotating the heating tube 17 to heat the air. The rotation of the heating tube 17 will drive the heat conducting rod 18 rotates, thereby increasing the contact area between heat and air. At the same time, under the action of the fan blades, the heat located at the top of the furnace body 1 can be blown to the bottom of the furnace body 1, so that the heat fills the entire interior of the furnace body 1, thereby improving the heating efficiency. The hot air blower 3 is started, and the hot air blower 3 will drive the circulation pipe 4 and the air outlet pipe 6 to introduce hot air into the furnace body 1, thereby facilitating the drying of the materials on the conveyor mesh belt. The heat in the furnace body 1 can be returned to the hot air blower 3 through the circulation pipe 4, which is convenient for hot air circulation and energy saving. When the interior of the furnace body 1 needs to be cooled, the first motor 7 is started, and the first motor 7 can drive the rotating rod 8 to rotate, and the rotating rod 8 will drive the first fan blades 9 to perform air cooling on the interior of the furnace body 1.

[0038] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An energy-saving chain-belt tunnel furnace structure, comprising a furnace body (1), characterized in that: A heat circulation component is arranged on the top of the furnace body (1), and the heat circulation component comprises a first fixing plate (2), the bottom of the first fixing plate (2) is fixedly connected to the top of the furnace body (1), a hot air blower (3) is fixedly connected to one side of the first fixing plate (2), one side of the hot air blower (3) is connected to a circulation pipe (4), one side of the hot air blower (3) is fixedly connected to a second fixing plate (5), one side of the hot air blower (3) is connected to an air outlet pipe (6), one side of the air outlet pipe (6) passes through the top of the furnace body (1) and extends to the inside of the furnace body (1), and an air cooling component is arranged on the top of the furnace body (1), and the air cooling component comprises a first motor (7), an output end of the first motor (7) is fixedly connected to a rotating rod (8), the bottom of the rotating rod (8) passes through the top of the furnace body (1) and extends to the inside of the furnace body (1), and a plurality of first fan blades (9) are fixedly connected to the outer wall of the rotating rod (8), and a heating component is arranged on the top of the furnace body (1).

2. The energy-saving chain-belt tunnel furnace structure according to claim 1 is characterized in that: The heating assembly comprises a U-shaped block (10), the bottom of the U-shaped block (10) is fixedly connected to the top of the furnace body (1), the top of the U-shaped block (10) is fixedly connected to a first protection box (11), and a second motor (12) is arranged inside the first protection box (11).

3. The energy-saving chain-belt tunnel furnace structure according to claim 2 is characterized in that: The telescopic end of the second motor (12) is fixedly connected to a bearing (13), the bottom of the bearing (13) is fixedly connected to the top of the furnace body (1), and the outer wall of the bearing (13) is movably connected to a linkage belt (14).

4. The energy-saving chain belt tunnel furnace structure according to claim 3 is characterized in that: The bottom of the bearing (13) is fixedly connected to a rotating shaft (15), and the outer wall of the rotating shaft (15) is fixedly connected to a second fan blade (16).

5. The energy-saving chain belt tunnel furnace structure according to claim 4 is characterized in that: A heating tube (17) is fixedly connected to the bottom of the rotating shaft (15), and a plurality of heat conducting rods (18) are fixedly connected to the bottom of the heating tube (17).

6. The energy-saving chain-belt tunnel furnace structure according to claim 5 is characterized in that: The heat conducting rod (18) is made of metal material.

7. The energy-saving chain-belt tunnel furnace structure according to claim 1 is characterized in that: A support block (19) is fixedly connected to one side of the furnace body (1), a slide groove (20) is provided inside the support block (19), a stopper (21) is slidably connected inside the slide groove (20), a slot (22) is provided inside the support block (19), and an insertion rod (23) is inserted inside the slot (22).

Citation Information

Patent Citations

  • Mesh belt type conveying tunnel furnace

    CN212994036U

Cited By

  • Intelligent through-type vacuum dryer

    CN119979780A