Energy-saving tea leaf fixation device

By combining electromagnetic roller heating and microwave heating in the tea finishing device, the problems of slow greening speed and environmental pollution in the existing equipment are solved, and the rapid and even greening and efficient production of tea are achieved.

CN222656160UActive Publication Date: 2025-03-25杨鑫彤 +2
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Patent Information

Application Number
CN202421171551.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-25
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing tea greening equipment has slow finishing speed, low production efficiency, and uneven heating, which affects the quality of tea, and will also produce waste gas and waste residue, polluting the environment.

Method used

An electromagnetic roller heating combined with microwave heating is used to heat the tea leaves by preheating the electromagnetic roller and microwave heating, so that the inside and outside can be heated up simultaneously, achieving rapid and even finishing.

Benefits of technology

It significantly accelerates the completion speed, improves production efficiency, ensures the quality and taste of tea, and reduces energy consumption and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222656160U_ABST
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Abstract

The utility model discloses an energy-saving tea leaf fixation device which comprises a shell, an electromagnetic roller is rotatably arranged in the shell, a temperature sensor is fixedly mounted at the bottom of the inner side of the electromagnetic roller, a plurality of microwave generators are fixedly mounted in the middle of the inner side of the shell, and a first motor is fixedly mounted in the middle of one side of the shell. According to the energy-saving tea leaf fixation device, microwave heating is introduced on the basis of roller heating, the fixation speed can be further increased, the overall production efficiency is improved, the electromagnetic roller is powered on to release heat, and the electromagnetic roller is powered on to release heat, so that the tea leaf fixation device is energy-saving and environment-friendly. A plurality of microwave generators are electrified to release microwaves, and the microwaves can directly act on water molecules in the tea leaves, so that the water molecules are quickly rubbed to generate heat, the temperature inside and outside the tea leaves can be simultaneously increased, and quick and uniform fixation is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea leaf withering, in particular to an energy-saving tea leaf withering device. Background Art

[0002] Withering is one of the primary processes of tea production. Its main purpose is to destroy and passivate the oxidase activity in fresh leaves through high temperature, inhibit the enzymatic oxidation of tea polyphenols in fresh leaves, evaporate part of the moisture in fresh leaves, soften the tea leaves, and facilitate rolling and shaping. However, the existing tea withering equipment has a slow withering speed during the withering process, low overall production efficiency, and produces waste gas and waste residue, which is easy to pollute the environment. It is also not convenient to heat the tea leaves evenly, which affects the quality of the tea leaves.

[0003] In order to solve the above problems, an energy-saving tea leaf withering device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide an energy-saving tea leaf withering device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving tea withering device, comprising a shell, an electromagnetic drum is rotatably arranged inside the shell, a temperature sensor is fixedly installed at the bottom inner side of the electromagnetic drum, a plurality of microwave generators are fixedly installed at the middle inner side of the shell, a first motor is fixedly installed at the middle part of one side of the shell, a movable end of the first motor extends to the inside of the electromagnetic drum and is fixedly connected to a shaft rod, a plurality of stirring blades are fixedly arranged on the surface of the shaft rod, a second motor is fixedly installed at the top of one side of the shell, an output end of the second motor extends to the inside of the shell and is fixedly connected to a driving gear, a first hinged seat is fixedly arranged on one side of the bottom end of the shell, the bottom end of the first hinged seat is hinged to a base, a second hinged seat is fixedly arranged at the bottom inner side of the base, and an electric telescopic rod is hinged to the top end of the second hinged seat.

[0006] The tea withering device introduces microwave heating on the basis of drum heating, which can further accelerate the withering speed and improve the overall production efficiency. The electromagnetic drum is energized to release heat, and then the interior of the electromagnetic drum is preheated. Several microwave generators are energized to release microwaves, and microwaves can directly act on water molecules in the tea leaves, causing them to quickly generate heat through friction, which can heat up the inside and outside of the tea leaves at the same time, thereby achieving rapid and uniform withering. The power, time and temperature of the microwaves can be precisely controlled to achieve precise control of the withering process, which helps to ensure the quality and taste of the tea leaves. Compared with traditional heating methods, microwave heating is more energy-efficient and can reduce energy consumption. In addition, no waste gas and waste residue will be generated during microwave heating, and no pollution will be caused to the environment.

[0007] Preferably, the movable end of the electric telescopic rod is hinged with a third hinge seat, and the third hinge seat is fixedly arranged on a side of the bottom end of the shell away from the first hinge seat. The third hinge seat is pushed to move by the electric telescopic rod, thereby raising one end of the shell, thereby facilitating the extraction of tea leaves in the electromagnetic drum.

[0008] Preferably, a driven gear ring is fixedly provided at one end of the electromagnetic drum, and the driving gear is meshingly connected with the driven gear ring. The driving gear is driven to rotate by the second motor, thereby driving the driven gear ring to rotate, thereby driving the electromagnetic drum to rotate.

[0009] Preferably, a sealing cover is provided at one end of the housing away from the first motor, a sealing plate is fixedly provided on the inner side of the sealing cover, and the sealing plate is provided corresponding to the electromagnetic roller. The electromagnetic roller is easily sealed by the provision of the sealing plate.

[0010] Preferably, two rotating seats are fixedly provided at the connection between the shell and the electromagnetic drum, and a plurality of rotating blocks are rotatably provided inside the two rotating seats. The plurality of rotating blocks are fixedly connected to the electromagnetic drum, and the stable rotation of the electromagnetic drum is facilitated by the coordinated arrangement of the two rotating seats and the plurality of rotating blocks.

[0011] Preferably, the top end of the shell is fixedly connected to a steam exhaust pipe, and a one-way valve is fixedly provided at the connection between the steam exhaust pipe and the shell, so that the steam can be easily discharged through the provision of the steam exhaust pipe.

[0012] Preferably, a control panel is fixedly installed on the front side of the shell, and the electromagnetic roller, the first motor, the electric telescopic rod, the second motor, the temperature sensor and the plurality of microwave generators are electrically connected to the control panel, and the electromagnetic roller, the first motor, the electric telescopic rod, the second motor, the temperature sensor and the plurality of microwave generators are powered on and start working through the control panel.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The tea-withering device introduces microwave heating on the basis of drum heating, which can further accelerate the withering speed and improve the overall production efficiency. The electromagnetic drum is energized to release heat, and then the interior of the electromagnetic drum is preheated. A plurality of microwave generators are energized to release microwaves, and microwave energy directly acts on water molecules in the tea leaves, causing them to quickly generate heat by friction, which can heat up the inside and outside of the tea leaves at the same time, thereby achieving rapid and uniform withering. The power, time and temperature of the microwaves can be accurately controlled to achieve precise control of the withering process, which helps to ensure the quality and taste of the tea leaves. Compared with traditional heating methods, microwave heating is more energy-efficient and can reduce energy consumption. In addition, no waste gas and waste residue are generated during microwave heating, and no pollution is caused to the environment. The second motor drives the active gear to rotate, thereby driving the driven gear ring to rotate, thereby driving the electromagnetic drum to rotate. At the same time, the first motor drives the shaft to rotate, thereby driving a plurality of stirring blades to rotate, thereby facilitating the stir-frying of the tea leaves in the electromagnetic drum, and then ensuring uniform heating of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a front cross-sectional view of the utility model;

[0017] Figure 3 It is an enlarged view of part A of the utility model;

[0018] Figure 4 It is an enlarged view of part B of the utility model.

[0019] In the figure: 1. shell; 2. electromagnetic roller; 3. first motor; 4. shaft; 5. stirring blade; 6. sealing cover; 7. sealing plate; 8. first hinge seat; 9. base; 10. second hinge seat; 11. electric telescopic rod; 12. third hinge seat; 13. second motor; 14. driving gear; 15. driven gear ring; 16. rotating seat; 17. rotating block; 18. temperature sensor; 19. microwave generator; 20. control panel; 21. steam discharge pipe; 22. one-way valve. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] See also Figure 1-4The utility model provides an energy-saving tea withering device, including a shell 1, an electromagnetic drum 2 is rotatably arranged inside the shell 1, a temperature sensor 18 is fixedly installed at the bottom of the inner side of the electromagnetic drum 2, a plurality of microwave generators 19 are fixedly installed at the middle of the inner side of the shell 1, a first motor 3 is fixedly installed at the middle of one side of the shell 1, the movable end of the first motor 3 extends to the inside of the electromagnetic drum 2 and is fixedly connected to a shaft rod 4, a plurality of stirring blades 5 are fixedly arranged on the surface of the shaft rod 4, a second motor 13 is fixedly installed at the top of one side of the shell 1, the output end of the second motor 13 extends to the inside of the shell 1 and is fixedly connected to a driving gear 14, a first hinge seat 8 is fixedly arranged on one side of the bottom end of the shell 1, the bottom end of the first hinge seat 8 is hinged to a base 9, a second hinge seat 10 is fixedly arranged at the bottom inside the base 9, and the second hinge seat 11 is fixedly arranged at the bottom of the inner side of the base 9. An electric telescopic rod 11 is hinged on the top of the receiving seat 10. The tea withering device introduces microwave heating on the basis of drum heating, which can further accelerate the withering speed and improve the overall production efficiency. Heat is released by energizing the electromagnetic drum 2, and the interior of the electromagnetic drum 2 is preheated. Microwaves are released by energizing a plurality of microwave generators 19. Microwaves can directly act on water molecules in the tea leaves, causing them to quickly generate heat by friction, which can heat up the inside and outside of the tea leaves at the same time, thereby achieving rapid and uniform withering. The power, time and temperature of the microwaves can be precisely controlled to achieve precise control of the withering process, which helps to ensure the quality and taste of the tea leaves. Compared with traditional heating methods, microwave heating is more energy-efficient and can reduce energy consumption. In addition, no waste gas or waste residue is generated during microwave heating, and no pollution is caused to the environment.

[0022] The movable end of the electric telescopic rod 11 is hinged with a third hinge seat 12, and the third hinge seat 12 is fixedly arranged on the side of the bottom end of the shell 1 away from the first hinge seat 8. A driven gear ring 15 is fixedly arranged at one end of the electromagnetic drum 2, and the driving gear 14 is meshed and connected with the driven gear ring 15. A sealing cover 6 is clamped at one end of the shell 1 away from the first motor 3, and a sealing plate 7 is fixedly arranged on the inner side of the sealing cover 6. The sealing plate 7 is arranged corresponding to the electromagnetic drum 2;

[0023] When in use, the electric telescopic rod 11 pushes the third hinge seat 12 to move, thereby raising one end of the housing 1, so as to facilitate the extraction of tea leaves in the electromagnetic drum 2, and the second motor 13 drives the driving gear 14 to rotate, thereby driving the driven gear ring 15 to rotate, thereby driving the electromagnetic drum 2 to rotate, and the electromagnetic drum 2 is conveniently sealed by the setting of the sealing plate 7;

[0024] Two rotating seats 16 are fixedly arranged at the connection between the shell 1 and the electromagnetic drum 2, and a plurality of rotating blocks 17 are rotatably arranged inside the two rotating seats 16, and the plurality of rotating blocks 17 are fixedly connected to the electromagnetic drum 2. A steam exhaust pipe 21 is fixedly connected to the top of the shell 1, and a one-way valve 22 is fixedly arranged at the connection between the steam exhaust pipe 21 and the shell 1. A control panel 20 is fixedly installed on the front of the shell 1, and the electromagnetic drum 2, the first motor 3, the electric telescopic rod 11, the second motor 13, the temperature sensor 18 and the plurality of microwave generators 19 are all electrically connected to the control panel 20.

[0025] When in use, the two rotating seats 16 and the plurality of rotating blocks 17 are arranged in coordination to facilitate the stable rotation of the electromagnetic drum 2, and the steam discharge pipe 21 is arranged to facilitate the discharge of steam. The electromagnetic drum 2, the first motor 3, the electric telescopic rod 11, the second motor 13, the temperature sensor 18 and the plurality of microwave generators 19 are all powered on and start working through the control panel 20.

[0026] When the embodiment of the present application is in use: the electromagnetic drum 2 is powered on to release heat, and then the interior of the electromagnetic drum 2 is preheated, and then the tea leaves are introduced into the electromagnetic drum 2, and a plurality of microwave generators 19 are powered on to release microwaves, and the microwave energy directly acts on the water molecules in the tea leaves, so that they quickly generate heat by friction, and the inside and outside of the tea leaves can be heated simultaneously, thereby achieving rapid and uniform withering, and improving the overall production efficiency. The power, time and temperature of the microwaves can be accurately controlled to achieve precise control of the withering process, which helps to ensure the quality and taste of the tea leaves, and also improves the production efficiency. Compared with traditional heating methods, microwave heating is more energy-efficient and can reduce energy consumption. In addition, no waste gas and waste residue are generated during microwave heating, and no pollution is caused to the environment. During the withering process, the second motor 13 drives the driving gear 14 to rotate, thereby driving the driven gear ring 15 to rotate, thereby driving the electromagnetic drum 2 to rotate, and at the same time, the first motor 3 drives the shaft 4 to rotate, thereby driving a plurality of stirring blades 5 to rotate, thereby facilitating the stir-frying of the tea leaves in the electromagnetic drum 2, and then ensuring uniform heating of the tea leaves.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An energy-saving tea leaf withering device, comprising a housing (1), characterized in that: An electromagnetic roller (2) is rotatably mounted inside the shell (1), a temperature sensor (18) is fixedly mounted on the bottom of the inner side of the electromagnetic roller (2), a plurality of microwave generators (19) are fixedly mounted on the middle of the inner side of the shell (1), a first motor (3) is fixedly mounted on the middle of one side of the shell (1), a movable end of the first motor (3) extends to the inside of the electromagnetic roller (2) and is fixedly connected to a shaft (4), a plurality of stirring blades (5) are fixedly mounted on the surface of the shaft (4), a second motor (13) is fixedly mounted on the top of one side of the shell (1), an output end of the second motor (13) extends to the inside of the shell (1) and is fixedly connected to a driving gear (14), a first hinge seat (8) is fixedly mounted on one side of the bottom end of the shell (1), a base (9) is hinged on the bottom end of the first hinge seat (8), a second hinge seat (10) is fixedly mounted on the bottom of the inner side of the base (9), and an electric telescopic rod (11) is hinged on the top end of the second hinge seat (10).

2. The energy-saving tea leaf withering device according to claim 1, characterized in that: The movable end of the electric telescopic rod (11) is hinged with a third hinge seat (12), and the third hinge seat (12) is fixedly arranged on a side of the bottom end of the shell (1) away from the first hinge seat (8).

3. The energy-saving tea leaf withering device according to claim 1, characterized in that: A driven gear ring (15) is fixedly provided at one end of the electromagnetic roller (2), and the driving gear (14) is meshingly connected with the driven gear ring (15).

4. The energy-saving tea leaf withering device according to claim 1, characterized in that: A sealing cover (6) is provided at one end of the housing (1) away from the first motor (3), a sealing plate (7) is fixedly provided on the inner side of the sealing cover (6), and the sealing plate (7) is provided corresponding to the electromagnetic roller (2).

5. The energy-saving tea leaf withering device according to claim 1, characterized in that: Two rotating seats (16) are fixedly arranged at the connection between the shell (1) and the electromagnetic roller (2), and a plurality of rotating blocks (17) are rotatably arranged inside the two rotating seats (16), and the plurality of rotating blocks (17) are fixedly connected to the electromagnetic roller (2).

6. The energy-saving tea leaf withering device according to claim 1, characterized in that: The top end of the shell (1) is fixedly connected to a steam exhaust pipe (21), and a one-way valve (22) is fixedly provided at the connection between the steam exhaust pipe (21) and the shell (1).

7. The energy-saving tea leaf withering device according to claim 1, characterized in that: A control panel (20) is fixedly mounted on the front of the housing (1); the electromagnetic roller (2), the first motor (3), the electric telescopic rod (11), the second motor (13), the temperature sensor (18) and the plurality of microwave generators (19) are all electrically connected to the control panel (20).