Multifunctional integrated tea leaf rolling device

Abstract

The utility model relates to the technical field of tea leaf processing equipment, in particular to a multifunctional integrated tea leaf rolling device which comprises an outer box body, a fixed block is fixedly connected in the outer box body, a cylindrical rolling bin is arranged in the fixed block, and a rolling disc capable of moving up and down and rotating is arranged in the rolling bin. Two partition plates are symmetrically hinged to the bottom of the fixing block, overturning shafts rotationally connected with the fixing block are fixed to the partition plates, and an overturning motor used for driving the overturning shafts to rotate is installed on the outer wall of the outer box body. According to the tea leaf rolling device, the effective rolling function of tea leaves is realized by arranging the rolling bin in the fixed block and the movable rolling disc. Meanwhile, due to the design of a partition plate, a heating wire, a temperature and humidity sensor and a humidifier in the device, appropriate environment control is provided for tea leaf rolling, fermentation can be carried out in the rolling process, and therefore the tea leaf processing efficiency is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of tea processing equipment, in particular to a multifunctional integrated tea rolling device. Background Art

[0002] In the tea production process, the rolling process has a crucial impact on the quality and taste of tea. However, traditional tea rolling equipment often has a single function, mainly focusing on the physical rolling process of tea, while ignoring the important impact of environmental conditions during the rolling process on tea fermentation.

[0003] Due to the lack of an effective environmental control system, traditional rolling equipment may not provide the best fermentation conditions for tea, which limits the effect of tea fermentation to a certain extent, and thus affects the overall taste and quality of tea. In order to improve the quality of tea rolling and fermentation, and meet the needs of modern tea production for high efficiency and high quality, it is necessary to innovate and improve traditional rolling equipment. In view of this, we propose a multifunctional integrated tea rolling device. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a multifunctional integrated tea rolling device.

[0005] The technical solution of the utility model is:

[0006] A multifunctional integrated tea kneading device comprises an outer box body, a fixed block is fixedly connected to the inside of the outer box body, a cylindrical kneading bin is arranged in the fixed block, a kneading disk which can move up and down and rotate is arranged in the kneading bin, two partitions are symmetrically hinged at the bottom of the fixed block, a flip shaft which is rotatably connected to the fixed block is fixed on the partition, a flip motor for driving the flip shaft to rotate is installed on the outer wall of the outer box body, a plurality of ribs are integrally formed on the top of the partition, a heating wire is arranged inside the partition, and a temperature and humidity sensor is embedded in the top, a humidifier for humidifying the kneading bin is fixedly installed on the outside of the outer box body, and a recovery drawer which can be pulled outward is provided under the partition of the outer box body.

[0007] As a preferred technical solution, an opening is provided on the outer wall of the fixing block, and a sealing plate which can be drawn out to the outside of the outer box body is provided in the opening.

[0008] As a preferred technical solution, a hydraulic cylinder is fixedly connected to the top of the outer box body, the piston rod of the hydraulic cylinder extends into the outer box body and a kneading motor is fixedly connected to the end of its piston rod, and the kneading disk is fixed on the output shaft of the kneading motor.

[0009] As a preferred technical solution, a first handle is fixedly mounted on the outer wall of the recovery drawer, and a second handle is fixed on the outer wall of the sealing plate.

[0010] As an optimal technical solution, the outer wall of the outer box is located on one side of the humidifier and is fixedly connected to a water tank with a water inlet. The water tank is connected to the water inlet of the humidifier through a water pipe. A water pump is installed on the water pipe. The air outlet of the humidifier is connected to the inside of the kneading bin through an air inlet pipe.

[0011] As a preferred technical solution, a support leg is fixedly connected to each of the four corners of the bottom of the outer box.

[0012] As a preferred technical solution, when the piston rod of the hydraulic cylinder is extended to its longest position, the bottom of the kneading disk is close to the top of the partition, and when the piston rod of the hydraulic cylinder is retracted to its shortest position, the bottom of the kneading disk is higher than the top of the opening.

[0013] As a preferred technical solution, when the two partitions are both horizontal, the two opposite ends are tightly fitted together.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model realizes the effective kneading function of tea leaves by providing a kneading chamber in a fixed block and a movable kneading plate. At the same time, the partition design, heating wire, temperature and humidity sensor and humidifier in the device provide appropriate environmental control for tea kneading, and fermentation can be carried out during the kneading process, thereby improving the efficiency of tea processing and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is one of the overall structural diagrams of the utility model;

[0017] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the internal structure of the overall structure of the utility model;

[0019] Figure 4 For the utility model Figure 3 One of the partial structural diagrams;

[0020] Figure 5 For the utility model Figure 3 The second schematic diagram of the local structure.

[0021] The meaning of each number in the figure is:

[0022] 1. Outer box; 10. Fixed block; 100. Opening; 11. Partition; 110. Rib; 111. Heating wire; 112. Temperature and humidity sensor; 12. Turning axis; 2. Hydraulic cylinder; 20. Kneading motor; 21. Kneading disk; 3. Recovery drawer; 30. First handle; 4. Sealing plate; 40. Second handle; 5. Humidifier; 50. Water tank; 51. Air inlet pipe; 52. Water pipe; 53. Water pump; 6. Turning motor; 7. Support legs. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0025] The multifunctional integrated tea kneading device comprises an outer box 1, a fixed block 10 is fixedly connected inside the outer box 1, a cylindrical kneading bin is arranged inside the fixed block 10, a kneading disk 21 which can move up and down and rotate is arranged inside the kneading bin, two partitions 11 are symmetrically hinged at the bottom of the fixed block 10, a flip shaft 12 which is rotatably connected to the fixed block 10 is fixed on the partition 11, a flip motor 6 for driving the flip shaft 12 to rotate is arranged on the outer wall of the outer box 1, a plurality of ribs 110 are integrally formed on the top of the partition 11, a heating wire 111 is arranged inside the partition 11, and a temperature and humidity sensor 112 is embedded and installed on the top, a humidifier 5 for humidifying the kneading bin is fixedly installed outside the outer box 1, and a recovery drawer 3 which can be drawn outward is arranged on the outer box 1 below the partition 11. The kneading bin in the fixed block 10 and the movable kneading disk 21 are provided to realize the effective kneading function of tea leaves. At the same time, the design of the partition 11, the heating wire 111, the temperature and humidity sensor 112 and the humidifier 5 in the device provide appropriate environmental control for tea rolling, and fermentation can be carried out during the rolling process, thereby improving the efficiency of tea processing and reducing production costs. The design of the flip motor 6 and the flip shaft 12 allows the partition 11 to be flipped for easy discharge. In addition, the design of the recovery drawer 3 facilitates the collection of rolled tea leaves.

[0026] As a preferred embodiment of the present invention, an opening 100 is provided on the outer wall of the fixing block 10, and a sealing plate 4 which can be withdrawn to the outside of the outer box body 1 is provided in the opening 100. The opening 100 and the sealing plate 4 are provided for adding tea leaves to be processed above the partition 11.

[0027] As a preferred embodiment of the present invention, a hydraulic cylinder 2 is fixedly connected to the top of the outer box 1, the piston rod of the hydraulic cylinder 2 extends into the inner part of the outer box 1 and a kneading motor 20 is fixedly connected to the end of the piston rod, and the kneading disk 21 is fixed to the output shaft of the kneading motor 20. The design of the hydraulic cylinder 2 and the kneading motor 20 allows the kneading disk 21 to move up and down and rotate, so that the position and rotation speed of the kneading disk 21 can be adjusted according to actual needs, which is more flexible and convenient, and improves the kneading effect.

[0028] As a preferred embodiment of the present invention, a first handle 30 is fixedly mounted on the outer wall of the recovery drawer 3, and a second handle 40 is fixed on the outer wall of the sealing plate 4. The handles are arranged on the recovery drawer 3 and the sealing plate 4, making it more convenient to pull out the recovery drawer 3 and the sealing plate 4, thereby improving the usability of the device.

[0029] As a preferred embodiment of the present invention, a water tank 50 with a water inlet is fixedly connected to the outer wall of the outer box 1 on one side of the humidifier 5. The water tank 50 is connected to the water inlet of the humidifier 5 through a water pipe 52. A water pump 53 is installed on the water pipe 52. The air outlet of the humidifier 5 is connected to the inside of the rolling bin through an air inlet pipe 51. By providing the water tank 50, the water pipe 52, the water pump 53 and the humidifier 5, the inside of the rolling bin can be humidified, providing a suitable environment for rolling tea leaves, and thus providing the humidity required for tea leaf fermentation.

[0030] As a preferred embodiment of the present invention, a support leg 7 is fixedly connected to each of the four corners of the bottom of the outer box body 1. The design of the support leg 7 enables the device to be stably placed on the ground, thereby improving the stability of the device.

[0031] As a preferred embodiment of the present invention, when the piston rod of the hydraulic cylinder 2 is extended to the longest position, the bottom of the kneading plate 21 is close to the top of the partition 11, and when the piston rod of the hydraulic cylinder 2 is retracted to the shortest position, the bottom of the kneading plate 21 is higher than the top of the opening 100. The telescopic range of the piston rod of the hydraulic cylinder 2 is designed to be just right, which can ensure that the kneading plate 21 is in full contact with the tea leaves, and can ensure that the kneading plate 21 can be completely moved out of the kneading bin when kneading is not needed, which is convenient for cleaning and maintenance.

[0032] As a preferred embodiment of the present invention, when the two partitions 11 are both horizontal, the two opposite ends are closely fitted. When the two partitions 11 are horizontal, they can be closely fitted, ensuring the sealing of the rolling chamber and preventing the tea from leaking out during the rolling process.

[0033] When the multifunctional integrated tea rolling device of the present invention is used, first, the user needs to put the tea leaves to be processed into the rolling chamber through the opening 100 on the fixing block 10, and then close the sealing plate 4 to ensure the sealing of the rolling chamber.

[0034] Next, the hydraulic cylinder 2 is started to adjust the upper and lower positions of the kneading disk 21 so that its bottom is close to the top of the partition 11 to ensure that the kneading disk 21 can fully contact the tea leaves. At the same time, the kneading motor 20 is started to drive the kneading disk 21 to rotate and start kneading the tea leaves.

[0035] During the rolling process, the temperature and humidity sensor 112 monitors the temperature and humidity in the rolling chamber in real time, and automatically adjusts the temperature and humidity through the heating wire 111 and the humidifier 5 to provide the best environmental conditions for tea rolling and fermentation. When the humidity in the rolling chamber is insufficient, the water pump 53 draws water from the water tank 50 and supplies it to the humidifier 5 through the water pipe 52. The humidifier 5 then atomizes the water and sprays it into the rolling chamber through the air inlet pipe 51 to increase the humidity in the chamber.

[0036] After kneading is completed, the hydraulic cylinder 2 will shrink, and the kneading plate 21 will be moved upwards to prepare for discharging. Then, the turning motor 6 will drive the turning shaft 12 and the partition plate 11 to turn over, and the kneaded tea leaves will be poured into the recovery drawer 3 below.

[0037] Finally, the user can pull out the recovery drawer 3 by pulling the first handle 30 to collect and process the tea leaves after rolling. At the same time, the sealing plate 4 can be opened by pulling the second handle 40 to clean and maintain the rolling bin.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A multifunctional integrated tea rolling device, comprising an outer box (1), characterized in that: The outer box body (1) is fixedly connected to a fixed block (10) inside, and a cylindrical kneading chamber is provided inside the fixed block (10), and a kneading disk (21) that can move up and down and rotate is provided inside the kneading chamber. The bottom of the fixed block (10) is symmetrically hinged with two partitions (11), and a flip shaft (12) that is rotatably connected to the fixed block (10) is fixed on the partition (11). A flip motor (6) for driving the flip shaft (12) to rotate is installed on the outer wall of the outer box body (1). A plurality of ribs (110) are integrally formed on the top of the partition (11). A heating wire (111) is provided inside the partition (11), and a temperature and humidity sensor (112) is embedded in the top. A humidifier (5) for humidifying the kneading chamber is fixedly installed outside the outer box body (1), and a recovery drawer (3) that can be pulled outward is provided on the outer box body (1) below the partition (11).

2. The multifunctional integrated tea rolling device according to claim 1, characterized in that: An opening (100) is provided on the outer wall of the fixing block (10), and a sealing plate (4) which can be drawn out to the outside of the outer box body (1) is provided in the opening (100).

3. The multifunctional integrated tea rolling device according to claim 2, characterized in that: A hydraulic cylinder (2) is fixedly connected to the top of the outer box body (1); a piston rod of the hydraulic cylinder (2) extends into the interior of the outer box body (1) and a kneading motor (20) is fixedly connected to the end of the piston rod; and the kneading disk (21) is fixed on the output shaft of the kneading motor (20).

4. The multifunctional integrated tea rolling device according to claim 3, characterized in that: A first handle (30) is fixedly mounted on the outer wall of the recovery drawer (3), and a second handle (40) is fixed on the outer wall of the sealing plate (4).

5. The multifunctional integrated tea rolling device according to claim 4, characterized in that: The outer wall of the outer box body (1) is located on one side of the humidifier (5) and is fixedly connected to a water tank (50) provided with a water inlet. The water tank (50) is connected to the water inlet of the humidifier (5) through a water pipe (52). A water pump (53) is installed on the water pipe (52). The air outlet of the humidifier (5) is connected to the interior of the kneading chamber through an air inlet pipe (51).

6. The multifunctional integrated tea rolling device according to claim 5, characterized in that: A support leg (7) is fixedly connected to each of the four corners of the bottom of the outer box body (1).

7. The multifunctional integrated tea rolling device according to claim 6, characterized in that: When the piston rod of the hydraulic cylinder (2) is extended to its longest position, the bottom of the kneading disk (21) is close to the top of the partition (11); when the piston rod of the hydraulic cylinder (2) is retracted to its shortest position, the bottom of the kneading disk (21) is higher than the top of the opening (100).

8. The multifunctional integrated tea rolling device according to claim 7, characterized in that: When the two partitions (11) are both horizontal, the opposite ends of the two are tightly fitted.

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