Special stirrer for preparing stone from sludge
By designing a special mixer for sludge stone making, using a combination structure of upper and lower mixing barrels and high-speed and low-speed mixing components, the problem of incomplete sludge mixing caused by the inability to stir at high speed is solved, and an efficient and labor-saving sludge processing process is achieved.
Patent Information
- Application Number
- CN202520291919.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-08-13
- Filing Date
- 2025-02-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2035-02-24
AI Technical Summary
The existing mixers used for sludge processing into stone-making raw materials cannot be stirred at high speed because the additive auxiliary materials are made of hard materials, resulting in sludge not being thoroughly stirred, which will take a long time to process and be laborious to transport.
A special mixer for silt stone making is designed, which adopts a combined structure of an upper stirring barrel and a lower stirring barrel. The upper stirring barrel is equipped with a high-speed stirring assembly and a low-speed stirring assembly to form mud through high-speed stirring, and the residue is cleaned through the low-speed stirring assembly. The lower stirring barrel is used to further stir the finished slurry.
It realizes efficient stirring, saves time and effort, quickly forms mud through high-speed stirring, cleans up residues with low-speed stirring, and reduces transportation and transfers in the mixing barrel to ensure that the mud is thoroughly stirred into the finished product.
Smart Images
Figure CN222658498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a special mixer for making stone from sludge. Background Art
[0002] The existing mixers used to process silt into stone-making raw materials cannot mix at high speeds because the added auxiliary materials contain hard materials, resulting in incomplete mixing of the silt, or causing problems such as long processing time and laborious transportation. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and provides a special mixer for making silt into stone.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a special mixer for making silt into stone, comprising a bracket, an upper mixing barrel and a lower mixing barrel, the upper mixing barrel is arranged above the lower mixing barrel through the bracket, water and silt inlets are respectively arranged above the upper mixing barrel, a high-speed mixing component and a low-speed mixing component are arranged in the upper mixing barrel, the low-speed mixing component comprises a low-speed mixing motor, a low-speed mixing shaft and a low-speed mixing scraper, the low-speed mixing motor is arranged on the upper mixing barrel cover, the low-speed mixing shaft passes through the upper mixing barrel cover and is placed in the upper mixing barrel, and a low-speed mixing scraper matching the inner wall of the upper mixing barrel is arranged on the low-speed mixing shaft; the high-speed mixing component comprises a high-speed mixing motor, a high-speed mixing shaft and a high-speed mixing disk, a plurality of high-speed mixing motors are arranged on the upper mixing barrel cover and located outside the low-speed mixing motor, the high-speed mixing shaft passes through the upper mixing barrel cover and is placed in the upper mixing barrel, and a high-speed mixing disk is arranged on the high-speed mixing shaft; the discharge port of the upper mixing barrel is located at the feed port of the lower mixing barrel, and a mixing and stirring component is arranged in the lower mixing barrel.
[0005] Furthermore, the low-speed stirring motor is arranged in the center of the upper cover of the upper stirring barrel, and there are two high-speed stirring motors, which are symmetrically arranged on both sides of the low-speed stirring motor.
[0006] Furthermore, the upper end of the low-speed stirring scraper is an open frame, and the high-speed stirring shaft and the high-speed stirring plate are placed in the open frame; the lower end of the low-speed stirring scraper is a triangle that fits the bottom of the upper stirring barrel.
[0007] Furthermore, the upper end of the lower mixing barrel is open for adding auxiliary materials and receiving the discharge of the upper mixing barrel.
[0008] Furthermore, a barrel wall driven to open and close by an electric push rod is provided on one side of the lower mixing barrel.
[0009] Furthermore, the mixing and stirring assembly includes a mixing and stirring motor, a mixing and stirring shaft and mixing and stirring blades. The mixing and stirring motor is arranged at the center of the lower end of the lower mixing barrel. One end of the mixing and stirring shaft is connected to the mixing and stirring motor, and the other end passes through the bottom of the lower mixing barrel and is located inside the lower mixing barrel. A number of mixing and stirring blades are arranged on the other end of the mixing and stirring shaft.
[0010] Furthermore, the mixing blade consists of a horizontal section and a vertical section, and the connection between the horizontal section and the vertical section is rounded.
[0011] Further, the low-speed stirring motor is connected to the low-speed stirring shaft.
[0012] Furthermore, the high-speed stirring motor is connected to the high-speed stirring shaft.
[0013] Furthermore, a support frame is provided at the lower end of the lower stirring barrel on the mixing and stirring motor.
[0014] The beneficial effects of the utility model are: high stirring efficiency, time-saving and labor-saving, the upper stirring barrel is used to stir the sludge and water at high speed to quickly form mud, and the stirring is thorough; then the inner wall of the upper stirring barrel is cleaned by the low-speed stirring component to avoid residue; the lower stirring barrel is arranged under the upper stirring barrel to reduce transportation and transfer; in the lower stirring barrel, other auxiliary materials are added to thoroughly stir the mud into the required finished mud. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram.
[0016] Figure 2 It is a cross-sectional view.
[0017] Figure 3 It is a bottom view.
[0018] 1 is a bracket; 2 is an upper stirring barrel; 3 is a lower stirring barrel; 4 is a low-speed stirring motor; 5 is a low-speed stirring shaft; 6 is a low-speed stirring scraper; 7 is a high-speed stirring motor; 8 is a high-speed stirring shaft; 9 is a high-speed stirring disk; 10 is a discharge port; 11 is a mixing and stirring assembly; 12 is an open frame; 13 is the lower end of the low-speed stirring scraper; 14 is an electric push rod; 15 is a first stirring blade; 16 is a mixing and stirring motor 16; 17 is a mixing and stirring shaft; 18 is a mixing and stirring blade; 19 is a support frame. DETAILED DESCRIPTION
[0019] The following will be combined with the attached embodiment of the utility model Figure 1-3 , the technical solutions in the embodiments of the utility model are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0020] Example 1 Reference Figure 1-3, a special mixer for making silt stone, including a bracket 1, an upper mixing barrel 2 and a lower mixing barrel 3, the upper mixing barrel is arranged above the lower mixing barrel through the bracket, and water and silt inlets are respectively arranged above the upper mixing barrel, and a high-speed mixing component and a low-speed mixing component are arranged in the upper mixing barrel, and the low-speed mixing component includes a low-speed mixing motor 4, a low-speed mixing shaft 5 and a low-speed mixing scraper 6, the low-speed mixing motor is arranged on the upper mixing barrel cover, the low-speed mixing shaft passes through the upper mixing barrel cover and is placed in the upper mixing barrel, and the low-speed mixing scraper matching the inner wall of the upper mixing barrel is provided on the low-speed mixing shaft; the high-speed mixing component includes a high-speed mixing motor 7, a high-speed mixing shaft 8 and a high-speed mixing disk 9, several high-speed mixing motors are arranged on the upper mixing barrel cover and located outside the low-speed mixing motor, the high-speed mixing shaft passes through the upper mixing barrel cover and is placed in the upper mixing barrel, and the high-speed mixing disk is provided on the high-speed mixing shaft; the discharge port 10 of the upper mixing barrel is located at the feed port of the lower mixing barrel, and a mixing and stirring component 11 is provided in the lower mixing barrel.
[0021] A special mixer for making silt into stone has a low-speed stirring motor arranged in the center of the upper cover of the upper stirring barrel, and two high-speed stirring motors are symmetrically arranged on both sides of the low-speed stirring motor.
[0022] The mixer is specially designed for making silt into stone. The upper end of the low-speed stirring scraper is an open frame type, and the high-speed stirring shaft and the high-speed stirring disc are placed in the open frame type 12; the lower end 13 of the low-speed stirring scraper is a triangle that fits the bottom of the upper mixing barrel.
[0023] The mixer for making silt into stone has a weighing device on the outer bracket of the upper mixing barrel 2 to measure the weight of the upper mixing barrel. Metering devices are provided at the inlet and outlet of water and silt to measure the feed amount.
[0024] A special mixer for making silt into stone, the upper end of the lower mixing barrel is open, which is used to add auxiliary materials and receive the discharge of the upper mixing barrel.
[0025] The special mixer for making silt into stone has a barrel wall driven by an electric push rod 14 on one side of the lower mixing barrel.
[0026] The special mixer for making sludge into stone has a plurality of high-speed stirring discs on the high-speed stirring shaft; the first stirring blades 15 of two adjacent high-speed stirring discs face in opposite directions.
[0027] A special mixer for making silt into stone, the high-speed mixing disc is disc-shaped, and raised mixing blades are provided on the upper or lower edge.
[0028] A special mixer for making silt into stone, the mixing and stirring assembly includes a mixing and stirring motor 16, a mixing and stirring shaft 17 and a mixing and stirring blade 18. The mixing and stirring motor is arranged at the center of the lower end of the lower mixing barrel, one end of the mixing and stirring shaft is connected to the mixing and stirring motor, and the other end passes through the bottom of the lower mixing barrel and is located in the lower mixing barrel. A plurality of mixing and stirring blades are arranged on the other end of the mixing and stirring shaft.
[0029] A special mixer for making silt into stone, the mixing blades are composed of a horizontal section and a vertical section, and the connection between the horizontal section and the vertical section is rounded.
[0030] A special mixer for making silt into stone, with a low-speed stirring motor connected to a low-speed stirring shaft.
[0031] Special mixer for silt stone making, high-speed stirring motor connected to high-speed stirring shaft.
[0032] The special mixer for making silt stone has a support frame 19 at the lower end of the lower mixing barrel at the mixing and stirring motor.
[0033] The processing efficiency is fast, time-saving and labor-saving. The silt and water are stirred at high speed through the upper mixing barrel to quickly form mud and stir thoroughly. Then the inner wall of the upper mixing barrel is cleaned through the low-speed stirring component to avoid residue. The lower mixing barrel is set under the upper mixing barrel to reduce transportation and transfer. In the lower mixing barrel, other auxiliary materials are added to thoroughly stir the mud into the required finished mud. Other auxiliary materials include sand and pebbles.
[0034] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, according to the technical scheme and utility model concept of the utility model, shall make equivalent replacements or changes, which shall be covered by the protection scope of the utility model.
Claims
1. A special mixer for making silt into stone, comprising a support (1), an upper mixing barrel (2) and a lower mixing barrel (3), characterized in that: The upper stirring barrel (2) is arranged above the lower stirring barrel (3) through a bracket (1). The upper stirring barrel (2) is provided with water and sludge inlets respectively. A high-speed stirring assembly and a low-speed stirring assembly are arranged in the upper stirring barrel. The low-speed stirring assembly comprises a low-speed stirring motor (4), a low-speed stirring shaft (5) and a low-speed stirring scraper (6). The low-speed stirring motor is arranged on the upper stirring barrel cover. The low-speed stirring shaft passes through the upper stirring barrel cover and is placed in the upper stirring barrel. The low-speed stirring shaft is provided with a low-speed stirring scraper that matches the inner wall of the upper stirring barrel. The high-speed stirring assembly comprises a high-speed stirring motor (7), a high-speed stirring shaft (8) and a high-speed stirring disk (9). Several high-speed stirring motors are arranged on the upper stirring barrel cover and are located outside the low-speed stirring motor. The high-speed stirring shaft passes through the upper stirring barrel cover and is placed in the upper stirring barrel. The high-speed stirring shaft is provided with a high-speed stirring disk. The discharge port (10) of the upper stirring barrel is located at the feed port of the lower stirring barrel. A mixing stirring assembly (11) is arranged in the lower stirring barrel.
2. The special mixer for making silt into stone according to claim 1, characterized in that: The low-speed stirring motor is arranged in the center of the upper cover of the upper stirring barrel, and there are two high-speed stirring motors which are symmetrically arranged on both sides of the low-speed stirring motor.
3. The special mixer for making silt into stone according to claim 1, characterized in that: The upper end of the low-speed stirring scraper is an open frame (12), and the high-speed stirring shaft and the high-speed stirring plate are placed in the open frame; the lower end (13) of the low-speed stirring scraper is a triangle that fits the bottom of the upper stirring barrel.
4. The special mixer for making silt into stone according to claim 1, characterized in that: The upper end of the lower mixing barrel is open for adding auxiliary materials and receiving the discharge of the upper mixing barrel.
5. The special mixer for making silt into stone according to claim 4, characterized in that: An electric push rod (14) is provided on one side of the lower mixing barrel to drive the barrel wall to open and close.
6. The special mixer for making silt into stone according to claim 5, characterized in that: The mixing and stirring assembly comprises a mixing and stirring motor (16), a mixing and stirring shaft (17) and a mixing and stirring blade (18). The mixing and stirring motor is arranged at the center of the lower end of the lower mixing barrel. One end of the mixing and stirring shaft is connected to the mixing and stirring motor, and the other end passes through the bottom of the lower mixing barrel and is located in the lower mixing barrel. A plurality of mixing and stirring blades are arranged on the other end of the mixing and stirring shaft.
7. The special mixer for making silt into stone according to claim 6, characterized in that: The mixing and stirring blade consists of a horizontal section and a vertical section, and the connection between the horizontal section and the vertical section is rounded.
8. The special mixer for making silt into stone according to claim 1, characterized in that: The low speed stirring motor is connected to the low speed stirring shaft.
9. The special mixer for making silt into stone according to claim 1, characterized in that: The high-speed stirring motor is connected to the high-speed stirring shaft.
10. The special mixer for making silt into stone according to claim 1, characterized in that: A support frame (19) is also provided at the lower end of the lower stirring barrel on the mixing and stirring motor.