Coating cover plate spraying device
By using lifting cover and multi-spraying head technology in the coating cover spraying device and combining with vacuum adsorption device, the problem of uneven thickness in traditional spraying processes is solved, and a more uniform and efficient spraying effect is achieved, avoiding the appearance of color difference and white mist.
Patent Information
- Application Number
- CN202421167968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the spraying process of traditional coating cover anti-glare film, the spraying thickness is uneven, resulting in color difference or white mist, affecting the appearance and performance of the product.
A coating cover spraying device is designed, using a lifting cover to reduce airflow interference, multiple spray heads are set up and sprayed in different areas, and the coating cover is fixed in combination with a vacuum adsorption device to ensure uniformity and efficiency of spraying.
Through lifting cover and multi-spraying technology, the uniformity and efficiency of spraying are improved, and the uneven spraying caused by vibration of the conveyor belt is avoided, the uniformity of the thickness of the anti-glare film layer is ensured, and the color difference or white mist balls are avoided.
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Figure CN222659061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating cover plate spraying, in particular to a coating cover plate spraying device. Background Art
[0002] With the development of technology, cover plates of various display devices, such as mobile phones, tablets, and TVs, play an increasingly important role in people's daily lives. The screens of these devices usually use coated cover plates to protect the display surface and enhance the viewing experience. In order to reduce the reflection and glare of external light, an anti-glare film layer is usually applied on the cover plate. However, the traditional anti-glare film coating process has the problem of uneven coating thickness, resulting in color difference or white fog, affecting the appearance and performance of the product.
[0003] For example, the Chinese utility model patent (CN201820561890.7) discloses an automatic spraying device. The utility model relates to an automatic spraying device, including a side panel spraying device, a bottom panel spraying device, a conveying device and a control device. The side panel spraying device and the bottom panel spraying device are respectively arranged at the inlet and outlet ends of the conveying device. The side panel spraying device and the bottom panel spraying device are fixedly connected to the conveying device. The control device is electrically connected to the side panel spraying device and the bottom panel spraying device. The control device is located below the conveying device. The control device is used to control the opening and closing of the side panel spraying device and the bottom panel spraying device. The automatic spraying device of the utility model realizes automatic spraying, effectively saves labor costs and time costs, improves spraying efficiency, and does not affect the subsequent demolding process.
[0004] 1) In the existing coating cover plate anti-glare film spraying process, the anti-glare liquid is usually poured into the spraying equipment, and the spraying operation is performed by adjusting the pressure and nozzle angle of the sprayer. However, due to factors such as airflow interference, the number and movement of the spray nozzles, and the cover plate fixing method, the thickness of the sprayed anti-glare film layer is uneven, resulting in color difference or white fog.
[0005] 2) When spraying the traditional anti-glare liquid, only one spray nozzle sprays from left to right, and the cover plate keeps moving forward, so this method is relatively inefficient. In this patented solution, the cover plate does not need to move. There are 4 nozzles on it, which can move left and right and forward and backward in the left and right and upper and lower quarter areas respectively to spray the surface of the cover plate evenly. While improving the efficiency, it also avoids uneven spraying or liquid accumulation caused by the vibration of the conveyor belt during the transmission process. Utility Model Content
[0006] Based on this, it is necessary to provide a coating cover plate spraying device to address the above-mentioned technical problems. Through the shielding effect of the lifting cover, the influence of the airflow on the spraying liquid is reduced, and the uniformity of the spraying is improved. By setting multiple nozzles and moving the spraying in different areas, the spraying efficiency is improved. At the same time, it also avoids the uneven spraying caused by the vibration of the conveyor belt. The coated cover plate is fixed by a vacuum adsorption device.
[0007] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0008] A coating cover plate spraying device, comprising:
[0009] A supporting mechanism, a coating mechanism, an adsorption and fixing mechanism for implementing negative pressure suction of the coating cover plate, and a linear displacement mechanism for guiding the displacement change of the coating mechanism;
[0010] The supporting mechanism assists the coating mechanism and the adsorption and fixing mechanism to improve the coating cover plate spraying task;
[0011] The coating mechanism attracts the raw materials and sprays them onto the surface of the coated cover plate;
[0012] The adsorption fixing mechanism adsorbs the coated cover to prevent it from falling;
[0013] The linear displacement mechanism improves the spraying angle and range of the coating mechanism;
[0014] The coating mechanism is composed of a lifting cover, a spraying device and a spray head structure.
[0015] Furthermore, the lifting cover body is square, the inner wall is a hollow structure, and a spraying device is installed in the lifting cover space, and a nozzle structure is equidistantly installed on the bottom surface of the spraying device.
[0016] Furthermore, the nozzle structure extrudes the anti-dizziness coating by pressurizing the spraying equipment.
[0017] Furthermore, the supporting mechanism includes two side wall support plates arranged on both sides of the ground, and the two side wall support plates are supported and connected by a linear displacement mechanism.
[0018] Furthermore, the adsorption and fixing mechanism includes a booster suction fan which is located opposite to the nozzle in the nozzle structure, and an air outlet of the booster suction fan is arranged at the bottom of the booster suction fan.
[0019] Furthermore, the top of the booster suction fan is provided with four independent negative pressure suction ports, and the tops of the four independent negative pressure suction ports are vertically connected to a lifting guide pipe, and the top of the lifting guide pipe is provided with a vacuum adsorption head.
[0020] Furthermore, the top ends of the four vacuum adsorption heads can be raised and lowered in a coordinated manner;
[0021] A lifting groove is provided on the side wall of the lifting cover, a sliding rod is provided on the top of the lifting groove, and one end of the sliding rod is connected to the lifting cover which slides up and down on the spraying equipment.
[0022] Furthermore, a linear displacement frame is provided in the middle of the side walls of the two side wall support plates, and a partition is provided in the middle of the linear displacement frame.
[0023] Furthermore, a traction rod is laterally provided in the middle of the top end of the lifting cover, a connecting rod is connected to the middle of the top end of the traction rod, a connecting rod is provided in the middle of a square plate installed in the middle of the top end of the connecting rod, and one end of the connecting rod is connected to one end of the linear displacement frame.
[0024] Furthermore, the linear displacement mechanism includes a conveyor belt arranged in the middle of the two side wall support plates, and the surface of the conveyor belt is provided with a coated cover plate.
[0025] Compared with the prior art, the utility model has the following beneficial effects:
[0026] The utility model provides:
[0027] 1) The shielding effect of the lifting cover reduces the impact of airflow on the spray liquid, improves the uniformity of spraying, and improves the spraying efficiency by setting multiple nozzles and moving the spraying in different areas. At the same time, it also avoids uneven spraying caused by the vibration of the conveyor belt. The vacuum adsorption device fixes the coating cover plate to avoid uneven spraying or displacement caused by equipment vibration or jamming;
[0028] 2) To make the thickness of the anti-glare film more uniform and avoid color difference or white fog caused by uneven film, first use the lifting cover to cover the cover as much as possible before spraying to avoid horizontal interference of the front, back, left and right airflow on the sprayed mist liquid, thereby avoiding the horizontal deviation of the spray liquid and causing the accumulation of liquid in the horizontal direction;
[0029] 3) When spraying on the conveyor belt, the vacuum adsorption head and lifting guide tube are used to implement the vacuum adsorption force, and the four vacuum holes under the cover plate are adsorbed to keep the cover plate fixed during the spraying process, avoiding the problem of uneven local spraying or uneven displacement caused by vibration or jamming of the equipment during operation, making spraying more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A schematic diagram of the structure provided by the utility model;
[0031] Figure 2 A schematic diagram of the structure of the lifting cover provided by the utility model;
[0032] Figure 3 This is a schematic diagram of the structure of the adsorption and fixing mechanism of the utility model;
[0033] Figure 4 This is a schematic diagram of the structure of the booster suction fan of the utility model;
[0034] Figure 5 This is a schematic diagram of the structure of the linear displacement mechanism of the utility model;
[0035] Figure 6 This is a schematic diagram of the partition structure of the utility model;
[0036] Figure 7 This is a schematic diagram of the side wall support plate structure of the utility model.
[0037] The markings in the figure are as follows:
[0038] 1. Support mechanism; 11. Side wall support plate; 12. Linear displacement frame; 13. Partition plate; 14. Drawbar; 15. Connecting rod; 16. Square plate; 17. Connecting rod;
[0039] 2. Coating mechanism; 21. Lifting cover; 211. Lifting slot; 212. Sliding rod; 22. Spraying equipment; 23. Spray head structure;
[0040] 3. Adsorption fixing mechanism; 31. Booster suction fan; 32. Lifting guide pipe; 33. Vacuum adsorption head;
[0041] 4. Linear displacement mechanism; 41. Conveyor belt; 42. Coated cover plate. DETAILED DESCRIPTION
[0042] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0043] As described in the background art, however, the conventional anti-glare film coating process has the problem of uneven coating thickness.
[0044] In order to solve this technical problem, the utility model provides a coating cover plate spraying device, which utilizes a vacuum adsorption head and a lifting guide tube to implement vacuum adsorption force when applied to spraying on a conveyor belt.
[0045] Specifically, please refer to Figure 1-Figure 7 , the automatic column passing device specifically comprises:
[0046] It includes a supporting mechanism 1, a coating mechanism 2, an adsorption and fixing mechanism 3 for implementing negative pressure suction of the coating cover plate 42, and a linear displacement mechanism 4 for guiding the displacement change of the coating mechanism 2;
[0047] The supporting mechanism 1 assists the coating mechanism 2 and the adsorption and fixing mechanism 3 to complete the spraying task of the coating cover plate 42;
[0048] The coating mechanism 2 attracts the raw material and sprays it onto the surface of the coating cover plate 42;
[0049] The adsorption and fixing mechanism 3 adsorbs the coated cover plate 42 to prevent it from falling;
[0050] The linear displacement mechanism 4 improves the spraying angle and range of the coating mechanism 2;
[0051] The coating mechanism 2 is composed of a lifting cover 21, a spraying device 22 and a spray head structure 23.
[0052] The coating cover plate spraying device provided by the utility model has a lifting cover 21 with a square cover body and a hollow inner wall. A spraying device 22 is installed in the lifting cover 21, and a spray head structure 23 is installed equidistantly on the bottom surface of the spraying device 22.
[0053] The nozzle structure 23 pressurizes and extrude the anti-dizziness coating through the spraying device 22;
[0054] The supporting mechanism 1 includes two side wall support plates 11 arranged on both sides of the ground. The two side wall support plates 11 are supported and connected by a linear displacement mechanism 4. Through the shielding effect of the lifting cover, the influence of the airflow on the spraying liquid is reduced, and the uniformity of the spraying is improved. By setting up multiple nozzles and moving the spraying in different areas, the spraying efficiency is improved, and at the same time, the uneven spraying caused by the vibration of the conveyor belt is avoided. The coated cover plate is fixed by a vacuum adsorption device, which avoids uneven spraying or displacement caused by equipment vibration or jamming.
[0055] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0056] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0057] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0058] Please refer to Figure 1-Figure 3, a coating cover plate spraying device, comprising a supporting mechanism 1, a coating mechanism 2, an adsorption fixing mechanism 3 for implementing negative pressure suction of the coating cover plate 42, and a linear displacement mechanism 4 for guiding the displacement change of the coating mechanism 2;
[0059] The supporting mechanism 1 assists the coating mechanism 2 and the adsorption and fixing mechanism 3 to complete the spraying task of the coating cover plate 42;
[0060] The coating mechanism 2 attracts the raw material and sprays it onto the surface of the coating cover plate;
[0061] The adsorption and fixing mechanism 3 adsorbs the coated cover plate 42 to prevent it from falling;
[0062] The linear displacement mechanism 4 improves the spraying angle and range of the coating mechanism 2;
[0063] The coating mechanism 2 is composed of a lifting cover 21 , a spraying device 22 and a spray head structure 23 .
[0064] Please refer to Figure 5 , 6 The lifting cover 21 has a square body and a hollow inner wall. A spraying device 22 is installed in the lifting cover 21. A spray head structure 23 is installed equidistantly on the bottom surface of the spraying device 22.
[0065] The nozzle structure 23 pressurizes and extrude the anti-dizziness coating through the spraying device 22;
[0066] The support mechanism 1 includes two side wall support plates 11 arranged on both sides of the ground, and the two side wall support plates 11 are supported and connected by a linear displacement mechanism 4;
[0067] The adsorption fixing mechanism 3 includes a booster suction fan 31 which is located opposite to the nozzle in the nozzle structure 23, and the air outlet of the booster suction fan 31 is arranged at the bottom of the booster suction fan 31;
[0068] Four independent negative pressure air suction ports are provided on the top of the booster suction fan 31 . The top ends of the negative pressure air suction ports are vertically connected to a lifting guide pipe 32 . A vacuum adsorption head 33 is provided at the top end of the lifting guide pipe 32 .
[0069] The lifting cover 21 provided in this embodiment makes the thickness uniformity of the anti-glare film layer better, and avoids color difference or white fog caused by uneven film layer. First, the lifting cover 21 is used to cover the cover plate as much as possible before spraying to avoid horizontal interference of the front, back, left and right airflows on the sprayed mist liquid, thereby avoiding horizontal deviation of the spray liquid and causing horizontal accumulation of liquid.
[0070] The automatic column passing device provided in Example 1 is further optimized, specifically, Figure 4 As shown, the top ends of the four vacuum adsorption heads 33 can be lifted and lowered in tandem;
[0071] A lifting slot 211 is provided on the side wall of the lifting cover 21 , a sliding rod 212 is provided at the top of the lifting slot 211 , and one end of the sliding rod 212 is connected to the spraying equipment 22 to slide the lifting cover 21 up and down.
[0072] Through the above structural design, when spraying on the conveyor belt 41, the vacuum adsorption head 33 and the lifting guide tube 32 are used to implement the vacuum adsorption force, and the four vacuum holes under the cover plate are adsorbed to keep the cover plate fixed during the spraying process.
[0073] The automatic column passing device provided in Example 1 or 2 is further optimized, such as Figure 1-6 As shown, a linear displacement frame 12 is provided in the middle of the side walls of the two side wall support plates 11 , and a partition plate 13 is provided in the middle of the linear displacement frame 12 .
[0074] A traction rod 14 is transversely arranged at the middle of the top of the lifting cover 21, a connecting rod 15 is connected to the middle of the top of the traction rod 14, a square plate 16 is installed at the middle of the top of the connecting rod 15, and a connecting rod 17 is arranged in the middle, and one end of the connecting rod 17 is connected to one end of the linear displacement frame 12;
[0075] When spraying on the conveyor belt 41, the vacuum adsorption head 33 and the lifting guide tube 32 are used to implement the vacuum adsorption force, and the four vacuum holes under the cover plate are adsorbed, so that the cover plate is fixed and kept motionless during the spraying process, avoiding the problem of uneven local spraying or uneven displacement caused by vibration or jamming of the equipment during operation, and making spraying more convenient.
[0076] The automatic column passing device provided in the above embodiments is further optimized, such as Figure 7 As shown, the linear displacement mechanism 4 includes a conveyor belt 41 arranged in the middle of the two side wall support plates 11, and a coating cover plate 42 is provided on the surface of the conveyor belt 41.
[0077] The use process provided by the utility model is as follows: Step 1: First, the personnel need to prepare the coating (anti-glare liquid) with the coating cover plate 42 spray material and pour it into the storage tank of the spraying equipment 22, and store it for use;
[0078] Step 2: In order to prevent the spray material from scattering when spraying the surface of the coating cover plate 42, the coating cover plate 42 is shielded around by utilizing the lifting groove 211 of the lifting cover 21 and the inner drive of the sliding rod 212 to avoid air flow interference and form a closed space;
[0079] After that, the vacuum adsorption device is turned on, and the negative pressure gas suction on the roof is performed according to the position of the vacuum adsorption head 33 and the lifting guide tube 32, and the coating cover plate 42 is adsorbed and fixed through multiple vacuum holes;
[0080] Then, the control device controls the nozzle of the spraying device 22 and the coated cover plate 42 to remain relatively still, and the conveyor belt 41 must stop moving. Different from the traditional single nozzle, this solution uses 4 nozzles distributed in the four quarter areas of the upper, lower, left and right of the cover plate. The nozzles can move forward, backward, left and right in their respective areas to achieve uniform spraying on the surface of the cover plate, improve spraying efficiency, and avoid uneven spraying or accumulation of liquid medicine caused by vibration of the conveyor belt 41.
[0081] Step 3: After the spraying is completed, each operating device is reset and powered on, the lifting cover 21 is raised, and the vacuum adsorption device releases the coated cover plate 42 that has been sprayed, and the coated cover plate 42 is then transferred to the next station along with the restarted conveyor belt 41;
[0082] Step 4: The size of the lifting cover 21 is replaceable according to the size and shape of the coated cover 42. Because the screen sizes of different mobile phones are naturally different, and there are many types of car-mounted display screens, the size and shape of the lifting cover 21 are adjusted to adapt to the coated cover 42 of different specifications. At the same time, the number of nozzles and the moving trajectory of the lifting guide tube 32 can also be adjusted according to actual needs to achieve the best spraying effect.
[0083] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0084] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.
Claims
1. A coating cover plate spraying device, comprising a supporting mechanism (1), a coating mechanism (2), an adsorption fixing mechanism (3) for implementing negative pressure suction of the coating cover plate (42), and a linear displacement mechanism (4) for guiding the displacement change of the coating mechanism (2); Features: The supporting mechanism (1) assists the coating mechanism (2) and the adsorption and fixing mechanism (3) to complete the spraying task of the coating cover plate (42); The coating mechanism (2) attracts the raw material and sprays it onto the surface of the coating cover plate (42); The adsorption fixing mechanism (3) adsorbs the coated cover plate (42) to prevent it from falling; The linear displacement mechanism (4) improves the spraying angle and range of the coating mechanism (2); The coating mechanism (2) is composed of a lifting cover (21), a spraying device (22) and a spray head structure (23).
2. The coating cover plate spraying device according to claim 1, characterized in that: The lifting cover (21) has a square-shaped cover body and a hollow inner wall. A spraying device (22) is installed in the space of the lifting cover (21), and a spray head structure (23) is installed at equal intervals on the bottom surface of the spraying device (22).
3. The coating cover plate spraying device according to claim 2, characterized in that: The nozzle structure (23) pressurizes and extrude the anti-dizziness coating through the spraying equipment (22).
4. The coating cover plate spraying device according to claim 1, characterized in that: The support mechanism (1) comprises two side wall support plates (11) arranged on two sides of the ground, and the two side wall support plates (11) are supported and connected by a linear displacement mechanism (4).
5. The coating cover plate spraying device according to claim 2, characterized in that: The adsorption and fixing mechanism (3) comprises a booster suction fan (31) located opposite to the nozzle in the nozzle structure (23), and an air outlet of the booster suction fan (31) is disposed at the bottom of the booster suction fan (31).
6. The coating cover plate spraying device according to claim 5, characterized in that: The top of the booster suction fan (31) is provided with four independent negative pressure suction ports, the top ends of the four independent negative pressure suction ports are vertically connected to a lifting guide pipe (32), and the top end of the lifting guide pipe (32) is provided with a vacuum suction head (33).
7. The coating cover plate spraying device according to claim 5, characterized in that: The top ends of the four vacuum adsorption heads (33) can be lifted and lowered in a coordinated manner; A lifting groove (211) is provided on the side wall of the lifting cover (21), a sliding rod (212) is provided at the top of the lifting groove (211), and one end of the sliding rod (212) is connected to the lifting cover (21) that slides up and down with the spraying equipment (22).
8. The coating cover plate spraying device according to claim 4, characterized in that: A linear displacement frame (12) is provided in the middle of the side walls of the two side wall support plates (11), and a partition plate (13) is provided in the middle of the linear displacement frame (12).
9. The coating cover plate spraying device according to claim 6, characterized in that: A traction rod (14) is transversely arranged at the middle of the top end of the lifting cover (21); a connecting rod (15) is connected to the middle of the top end of the traction rod (14); a square plate (16) is installed at the middle of the top end of the connecting rod (15); a connecting rod (17) is arranged in the middle of the connecting rod (15); one end of the connecting rod (17) is connected to one end of the linear displacement frame (12).
10. The coating cover plate spraying device according to claim 1, characterized in that: The linear displacement mechanism (4) comprises a conveyor belt (41) arranged in the middle of the two side wall support plates (11), and a coating cover plate (42) is provided on the surface of the conveyor belt (41).
Citation Information
Patent Citations
Automatic spraying device
CN208527119U