Sorting device for refractory brick production
By designing the picking device for refractory brick production, including the flip detection mechanism and buffer components, the problem of limited functions of the existing flip mechanism is solved, and comprehensive and efficient inspection of refractory bricks is achieved, which improves the detection efficiency and reduces the impact force during the use of the equipment.
Patent Information
- Application Number
- CN202421187272.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the existing refractory brick production process, the flip mechanism has limited functions and is difficult to meet the needs of multiple inspection and picking, especially in terms of weight picking.
A picking device for the production of refractory bricks is designed, including a support, a housing, an image sensor, a flip detection mechanism and a buffer assembly. The flip detection mechanism flips the refractory brick through the flip assembly between the first conveyor belt and the second conveyor belt, and performs weight detection at the same time, while the buffering assembly reduces the impact force during the transfer of the brick.
The comprehensive and efficient inspection of refractory bricks is achieved, including surface inspection and weight inspection, which improves the comprehensiveness and efficiency of inspection. At the same time, the impact force during brick transfer is reduced through buffer components and extends the service life of the equipment.
Smart Images
Figure CN222659323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory brick picking devices, in particular to a picking device for refractory brick production. Background Art
[0002] Refractory bricks are refractory materials with certain shapes and sizes. According to the preparation process, they can be divided into fired bricks, unfired bricks, fused bricks, and refractory insulation bricks. After the refractory bricks are fired, they need to be sorted to prevent defects on the surface, such as holes, collapsed edges, bulges, cracks, etc.
[0003] As shown in the reference case "A Refractory Brick Picking Device" publication number "CN21927375U", when the refractory bricks are transported to the inspection box, the surface information of the refractory bricks at this time is fed back to the control panel by the image sensor, and the PLC controller in the control panel detects and processes the surface information of the refractory bricks. When the surface of the refractory bricks is unqualified, the second cylinder drives the push plate to push the unqualified refractory bricks into the collection box through the second guide plate. The qualified refractory bricks move to the surface of the flip plate, and are turned over by the first motor, turned to the surface of the first guide plate, and then slide to the surface of the second conveyor, and the other side is inspected and selected;
[0004] Usually, refractory bricks need to undergo a number of different tests and selections during the production process, among which weight selection is also a key link. However, the existing flipping mechanism can only realize the flipping of refractory bricks when in use, and its function is relatively limited, making it difficult to meet the needs of multiple tests and selections.
[0005] Therefore, a picking device for refractory brick production is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the present utility model is to provide a picking device for refractory brick production in order to solve the above-mentioned problem, which improves the problem that refractory bricks usually need to undergo multiple different tests and picking during the production process, among which weight picking is also a key link. However, the existing flipping mechanism can only realize the flipping of refractory bricks when in use, and its function is relatively limited, and it is difficult to meet the needs of multiple tests and picking.
[0007] The utility model achieves the above-mentioned purpose through the following technical solutions: a picking device for refractory brick production, comprising: a support, a shell is fixedly installed on the support, two image sensors are fixedly installed inside the shell, and a flip detection mechanism is arranged inside the support for synchronous detection when the bricks are flipped. The flip detection mechanism includes a first conveyor belt and a second conveyor belt fixedly installed inside the shell, a flip assembly is arranged between the first conveyor belt and the second conveyor belt, a buffer assembly is arranged on one side of the flip assembly, and an electric telescopic rod is fixedly installed on one side of the first conveyor belt and the second conveyor belt. When in use, the surface of the refractory brick can be detected by the image sensor. When unqualified refractory bricks are found, the corresponding electric telescopic rod can be controlled to pick the refractory bricks. When the refractory bricks move from the first conveyor belt to the second conveyor belt, the refractory bricks can be flipped by the flip assembly, and the weight of the brick body can be detected at the same time, so that the detection process is more comprehensive and efficient, and the buffer assembly can buffer the flipped brick body to reduce the impact force when it is transferred to the second conveyor belt.
[0008] Preferably, the flipping assembly includes a connecting wheel arranged inside the shell, a rotating frame is rotatably installed on the surface of the connecting wheel, and a plurality of flipping frames are fixedly installed on the surface of the rotating frame, and the plurality of flipping frames are located on one side of the first conveyor belt, and a first support rod is fixedly installed inside the shell, one side of the connecting wheel is slidably connected to the first support rod, and a weight sensor is fixedly installed on one end of the first support rod, and the weight sensor is located below the connecting wheel. When in use, the rotating frame can drive the plurality of flipping frames to rotate continuously, so that the refractory bricks on one side of the first conveyor belt can be flipped and transported to the surface of the second conveyor belt, and when the refractory bricks move to the surface of the flipping frame, the weight is transmitted to the connecting wheel, and the connecting wheel synchronously moves up and down on the first support rod to contact the weight sensor, so that the weight sensor detects the weight of the refractory bricks and transmits the measurement result to the controller. The controller can judge whether the refractory bricks meet the standards according to the reading of the weight sensor, and unqualified products will be picked up by the electric telescopic rod on the side of the second conveyor belt.
[0009] Preferably, the flipping assembly also includes a first spring fixedly mounted on the surface of the connecting wheel, the other end of the first spring is tightly pressed against the output end of the weight sensor, a motor is fixedly mounted on one side of the rotating frame, the motor is slidably connected to the inner wall of the shell, and the motor drives the rotating frame to rotate, when the connecting wheel moves downward, the first spring can be synchronously squeezed, and the weight sensor is pressurized by the first spring, and after flipping the refractory brick, the connecting wheel can be reset by the first spring, so as to facilitate the next use of the connecting wheel.
[0010] Preferably, the flip frame is arranged in an L shape, the rotating frame is arranged in a square shape, and the buffer assembly is located below the plurality of flip frames, so that the refractory bricks can be better received and flipped through the L-shaped flip frame.
[0011] Preferably, the buffer assembly includes two second support rods fixedly mounted inside the shell, and the same blanking plate is arranged between the two second support rods. The surface of the blanking plate is arranged in a slope shape, and the refractory bricks flipped by the flip frame can be caught by the slope of the blanking plate and guided to the second conveyor belt, thereby reducing the impact caused by the refractory bricks falling directly onto the second conveyor belt.
[0012] Preferably, the buffer assembly also includes a plurality of rubber wheels rotatably mounted on the surface of the unloading plate, and the plurality of rubber wheels are equidistantly distributed. The plurality of rubber wheels on the surface of the unloading plate can provide buffering contact when the bricks fall, and the rotation of the rubber wheels can more conveniently transfer the refractory bricks to the second conveyor belt.
[0013] Preferably, movable plates are fixedly installed on both sides of the blanking plate, and the two movable plates are slidably connected to the two second support rods respectively. Second springs are fixedly installed on both sides of the movable plate, and the two second springs are sleeved on the surface of the second support rod, and the other ends of the two second springs are fixedly connected to the second support rod. When the bricks fall on the surface of the blanking plate, the two movable plates can be synchronously driven to slide on the corresponding second support rods, and the corresponding second springs can be deformed synchronously. Multiple second springs can be used for buffering to reduce the damage to the blanking plate.
[0014] The beneficial effects of the utility model are:
[0015] 1. When in use, the surface of the refractory bricks can be detected by the image sensor. When unqualified refractory bricks are found, the corresponding electric telescopic rod can be controlled to pick the refractory bricks. When the refractory bricks move from the first conveyor belt to the second conveyor belt, the refractory bricks can be turned over by the turning component, and the weight of the brick body can be detected at the same time, making the detection process more comprehensive and efficient. The buffer component can buffer the turned brick body to reduce the impact force when it is transferred to the second conveyor belt;
[0016] 2. Multiple rubber wheels on the surface of the blanking plate can be used to provide buffering contact when the bricks fall, and the rotation of the rubber wheels can more conveniently transfer the refractory bricks to the second conveyor belt. When the bricks fall on the surface of the blanking plate, the two movable plates can be driven to slide on the corresponding second support rods, and the corresponding second springs can be deformed simultaneously. Multiple second springs can be used for buffering to reduce damage to the blanking plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the flip detection mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the flip assembly of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the buffer component of the utility model.
[0021] In the figure: 1, support; 101, shell; 102, image sensor; 2, electric telescopic rod; 3, flip detection mechanism; 31, first conveyor belt; 32, second conveyor belt; 33, flip assembly; 331, motor; 332, connecting wheel; 333, rotating frame; 334, flip frame; 335, first support rod; 336, first spring; 337, weight sensor; 34, buffer assembly; 341, movable plate; 342, blanking plate; 343, rubber wheel; 344, second support rod; 345, second spring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] When implementing: Figure 1-4As shown, a picking device for refractory brick production includes: a support 1, a shell 101 is fixedly installed on the support 1, two image sensors 102 are fixedly installed inside the shell 101, and a flip detection mechanism 3 is arranged inside the support 1 for synchronously detecting when the bricks are flipped, wherein the flip detection mechanism 3 includes a first conveyor belt 31 and a second conveyor belt 32 fixedly installed inside the shell 101, a flip assembly 33 is arranged between the first conveyor belt 31 and the second conveyor belt 32, a buffer assembly 34 is arranged on one side of the flip assembly 33, and one side of the first conveyor belt 31 and the second conveyor belt 32 are fixedly installed Equipped with an electric telescopic rod 2, the image sensor 102 and the weight sensor 337 are all mature instruments, and the controller inside is used to generate corresponding signals. When in use, the surface of the refractory brick can be detected by the image sensor 102. When unqualified refractory bricks are found, the corresponding electric telescopic rod 2 can be controlled to pick the refractory bricks. When the refractory bricks move from the first conveyor belt 31 to the second conveyor belt 32, the refractory bricks can be flipped by the flipping component 33, and the weight of the brick body can be detected at the same time, making the detection process more comprehensive and efficient, and the buffer component 34 can buffer the flipped brick body to reduce the impact force when it is transferred to the second conveyor belt 32.
[0024] like Figure 2 , Figure 3 and Figure 4As shown, the flip assembly 33 includes a connecting wheel 332 disposed inside the housing 101, a rotating frame 333 is rotatably mounted on the surface of the connecting wheel 332, a plurality of flip frames 334 are fixedly mounted on the surface of the rotating frame 333, and the plurality of flip frames 334 are located on one side of the first conveyor belt 31, a first support rod 335 is fixedly mounted inside the housing 101, one side of the connecting wheel 332 is slidably connected to the first support rod 335, and a weight sensor 337 is fixedly mounted on one end of the first support rod 335, and the weight sensor 337 is located on the connecting wheel 3 32, when in use, the rotating frame 333 can drive the multiple flip frames 334 to rotate continuously, and the refractory bricks on one side of the first conveyor belt 31 can be flipped and transported to the surface of the second conveyor belt 32, and when the refractory bricks move to the surface of the flip frame 334, the weight is transmitted to the connecting wheel 332, and the connecting wheel 332 moves up and down on the first support rod 335 synchronously, and can contact with the weight sensor 337, so that the weight sensor 337 detects the weight of the refractory bricks and transmits the measurement result to the controller, and the controller can detect the weight of the refractory bricks according to the weight sensor 337. The reading of the weight sensor 337 is used to determine whether the refractory bricks meet the standards. Unqualified products will be picked up by the electric telescopic rod 2 on one side of the second conveyor belt 32. The flip assembly 33 also includes a first spring 336 fixedly mounted on the surface of the connecting wheel 332. The other end of the first spring 336 is tightly pressed against the output end of the weight sensor 337. A motor 331 is fixedly mounted on one side of the rotating frame 333. The motor 331 is slidably connected to the inner wall of the shell 101. The motor 331 drives the rotating frame 333 to rotate. When the connecting wheel 332 moves downward, the first spring 336 can be squeezed synchronously, and the weight sensor 337 is pressed by the first spring 336. After flipping the refractory bricks, the connecting wheel 332 can be reset by the first spring 336 to facilitate the next use of the connecting wheel 332. The flip frame 334 is set to an L shape, and the rotating frame 333 is set to a square shape. The buffer assembly 34 is located below the multiple flip frames 334, and the refractory bricks can be better caught and flipped by the L-shaped flip frame 334.
[0025] like Figure 2 , Figure 3 and Figure 4As shown, the buffer assembly 34 includes two second support rods 344 fixedly mounted inside the shell 101, and the same unloading plate 342 is arranged between the two second support rods 344. The surface of the unloading plate 342 is arranged in an inclined plane shape, and the refractory bricks flipped by the flip frame 334 can be received by the inclined surface of the unloading plate 342, and the refractory bricks are guided to the second conveyor belt 32, which can reduce the impact caused by the refractory bricks directly falling onto the second conveyor belt 32. The buffer assembly 34 also includes a plurality of rubber wheels 343 rotatably mounted on the surface of the unloading plate 342, and the plurality of rubber wheels 343 are equidistantly distributed. The plurality of rubber wheels 343 on the surface of the unloading plate 342 can be used for buffering contact when the brick body falls, and the rubber wheels 343 can also be used to Rotate to more conveniently transfer the refractory bricks to the second conveyor belt 32. Movable plates 341 are fixedly installed on both sides of the unloading plate 342. The two movable plates 341 are slidably connected to the two second support rods 344 respectively. Second springs 345 are fixedly installed on both sides of the movable plate 341. The two second springs 345 are both sleeved on the surface of the second support rod 344, and the other ends of the two second springs 345 are fixedly connected to the second support rod 344. When the bricks fall on the surface of the unloading plate 342, the two movable plates 341 can be synchronously driven to slide on the corresponding second support rod 344, and the corresponding second springs 345 can be deformed synchronously. Multiple second springs 345 can be used for buffering to reduce the damage to the unloading plate 342.
[0026] When the utility model is in use, the motor 331 drives the rotating frame 333 to rotate. When in use, the rotating frame 333 can drive multiple flip frames 334 to rotate continuously, so that the refractory bricks on one side of the first conveyor belt 31 can be flipped and transported to the surface of the second conveyor belt 32. When the refractory bricks move to the surface of the flip frame 334, the weight is transmitted to the connecting wheel 332, and the connecting wheel 332 synchronously moves up and down on the first support rod 335, and can contact with the weight sensor 337, so that the weight sensor 337 detects the weight of the refractory bricks and transmits the measurement result to the controller. The controller can judge whether the refractory bricks meet the standards according to the reading of the weight sensor 337. Unqualified products will be picked up by the electric telescopic rod 2 on one side of the second conveyor belt 32. When the refractory brick 32 moves downward, the first spring 336 can be squeezed synchronously, and the weight sensor 337 can be pressed by the first spring 336. After the refractory brick is turned over, the connecting wheel 332 can be reset by the first spring 336, which is convenient for the next use of the connecting wheel 332. The multiple rubber wheels 343 on the surface of the unloading plate 342 can be used for buffering contact when the brick body falls, and the refractory brick can be transferred to the second conveyor belt 32 more conveniently by rotating the rubber wheels 343. When the brick falls on the surface of the unloading plate 342, the two movable plates 341 can be synchronously driven to slide on the corresponding second support rod 344, and the corresponding second spring 345 can be deformed synchronously. The multiple second springs 345 can be used for buffering to reduce the damage to the unloading plate 342.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A picking device for refractory brick production, characterized in that: include: A support (1), wherein a housing (101) is movably and fixedly mounted on the support (1), and two image sensors (102) are fixedly mounted inside the housing (101); A flipping detection mechanism (3), which is used to synchronously detect when the bricks are flipped, and the flipping detection mechanism (3) is arranged inside the support (1); The overturning detection mechanism (3) comprises a first conveyor belt (31) and a second conveyor belt (32) fixedly mounted inside the housing (101); a overturning assembly (33) is arranged between the first conveyor belt (31) and the second conveyor belt (32); a buffer assembly (34) is arranged on one side of the overturning assembly (33); and an electric telescopic rod (2) is fixedly mounted on one side of each of the first conveyor belt (31) and the second conveyor belt (32).
2. A refractory brick production sorting device according to claim 1, characterized in that: The turnover assembly (33) comprises a connecting wheel (332) arranged inside the housing (101); a rotating frame (333) is rotatably mounted on the surface of the connecting wheel (332); a plurality of turnover frames (334) are fixedly mounted on the surface of the rotating frame (333); the plurality of turnover frames (334) are located on one side of the first conveyor belt (31); a first support rod (335) is fixedly mounted inside the housing (101); one side of the connecting wheel (332) is slidably connected to the first support rod (335); a weight sensor (337) is fixedly mounted on one end of the first support rod (335); the weight sensor (337) is located below the connecting wheel (332).
3. A refractory brick production sorting device according to claim 2, characterized in that: The flip assembly (33) further comprises a first spring (336) fixedly mounted on the surface of the connecting wheel (332), the other end of the first spring (336) being tightly abutted against an output end of a weight sensor (337), and a motor (331) being fixedly mounted on one side of the rotating frame (333), the motor (331) being slidably connected to an inner wall of the housing (101).
4. A refractory brick production sorting device according to claim 3, characterized in that: The flip frame (334) is configured to be in an L shape, the rotating frame (333) is configured to be in a square shape, and the buffer assembly (34) is located below the plurality of flip frames (334).
5. A refractory brick production sorting device according to claim 1, characterized in that: The buffer assembly (34) comprises two second support rods (344) fixedly mounted inside the housing (101), a same blanking plate (342) being arranged between the two second support rods (344), and a surface of the blanking plate (342) being arranged in an inclined shape.
6. A refractory brick production sorting device according to claim 5, characterized in that: The buffer assembly (34) further comprises a plurality of rubber wheels (343) rotatably mounted on the surface of the blanking plate (342), wherein the plurality of rubber wheels (343) are equidistantly distributed.
7. A refractory brick production sorting device according to claim 6, characterized in that: A movable plate (341) is fixedly mounted on both sides of the blanking plate (342), and the two movable plates (341) are slidably connected to the two second support rods (344) respectively. A second spring (345) is fixedly mounted on both sides of the movable plate (341), and the two second springs (345) are sleeved on the surface of the second support rod (344), and the other ends of the two second springs (345) are fixedly connected to the second support rod (344).