Wax printing waste collecting and treating device

Abstract

The utility model discloses a batik waste collecting and processing device, which relates to the technical field of batik and comprises slide rails symmetrically mounted on two sides of a base, a support rod vertically slidably mounted on the slide rails, a lead screw rotatably mounted in the slide rails, a motor mounted in the base and connected with one end of the lead screw through a transmission part, and the other end of the lead screw is connected with the support rod. The supporting rods are in threaded fit with the lead screw, a cross rod is jointly installed at the ends, away from the sliding rail, of the two supporting rods, and the scraper is installed on the cross rod. The hot melting box is installed on the side wall of the base and is perpendicular to the sliding rail, an opening is formed in the top of the hot melting box, the hot melting box is used for collecting wax residues and filtering the wax residues in a heating mode, a collecting hole is formed in the side wall, away from the base, of the hot melting box, and the collecting box is installed in the collecting hole in a sliding mode. The problem that wax residues attached to a platform where cloth is laid are not easy to clean and recycle after wax dispensing supply in existing wax printing is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of batik, and particularly relates to a batik waste collection and treatment device. Background Art

[0002] Batik is a traditional Chinese folk textile printing and dyeing handicraft. It was called wax dyeing in ancient times. It is known as one of the four major printing techniques in ancient my country, along with tie-dyeing, gray dyeing (hollow printing), and clip dyeing. Batik generally requires four steps: fabric processing, wax application, dyeing, and wax removal. When applying wax, the staff needs to use a homemade copper or steel knife to draw the molten wax on the fabric. The molten wax will penetrate into the fabric and solidify on the fabric. At the same time, some wax will adhere to the platform on which the fabric is laid to form wax residue, which will be time-consuming and laborious in subsequent cleaning. Therefore, the existing method will lay cardboard on the back of the fabric, but the wax residue can be recycled. The method of using cardboard is not suitable for the recycling of wax residue and is prone to waste of materials.

[0003] Therefore, a batik waste collection and processing device is needed. Utility Model Content

[0004] The purpose of the utility model is to provide a batik waste collection and processing device, so as to solve the problem that the wax residue adhered to the platform for laying the cloth after the existing batik is waxed is difficult to clean and recycle. The specific technical solution is as follows:

[0005] A batik waste collection and processing device, comprising a base, a slide rail, a support rod, a cross bar, a scraper, a transmission member, a lead screw, a motor, a hot melt box and a collection box, wherein the base is square, the slide rails are symmetrically mounted on both sides of the base, the support rods are vertically slidably mounted on the slide rails, the lead screw is rotatably mounted in the slide rails, the motor is mounted in the base, the motor is connected to one end of the lead screw through the transmission member, the support rod and the lead screw are threadedly matched, a cross bar is commonly mounted on one end of the two support rods away from the slide rails, and the scraper is mounted on the cross bar;

[0006] The hot melt box is installed on the side wall of the base, and the hot melt box is perpendicular to the slide rail. An opening is provided on the top of the hot melt box. The hot melt box is used to collect wax residue and filter the wax residue by heating. A collecting hole is provided on the side wall of the hot melt box away from the base, and the collecting box is slidably installed in the collecting hole.

[0007] Preferably, the hot melt box includes a box body, an inclined plate, a filter, a heating rod and a partition. The inclined plate is symmetrically installed in the box body about the midpoint of the box body. Both sides of the filter are respectively connected to the inclined plates. The partition is installed in the box body and forms a closed space with the inclined plate. The heating rod is installed in the closed space. The inclined plate and the filter are both made of metal materials. The closed space is filled with water. The projection of the filter on the collection box is located inside the collection box.

[0008] Preferably, a mounting groove is provided on the side wall of the base close to the hot melt box, and the depth of the mounting groove is equal to the wall thickness of the box body.

[0009] Preferably, it also includes a sleeve, a bracket and a torsion spring, the sleeve is slidably mounted on the cross bar, the bracket is L-shaped, one end of the bracket is connected to the sleeve, and the other end of the bracket is rotatably connected to the scraper through a torsion spring, the angle between the scraper and the top wall of the base is an acute angle, the cross-sectional shape of the sleeve is a non-rotating body shape, and the cross-sectional shape of the cross bar is a non-rotating body shape corresponding to the sleeve.

[0010] Preferably, the sleeves are installed in a linear array along the crossbar, and the scrapers are connected end to end.

[0011] Preferably, a resistance wire is installed inside the scraper for heating.

[0012] Compared with the existing technology, the utility model has the following beneficial effects:

[0013] 1. The utility model drives the support rod to move on the slide rail through a motor, thereby driving the scraper to automatically clean the wax residue on the top wall of the base. At the same time, the hot melt box will collect the wax residue, and then liquefy the wax residue in the hot melt box by heating. The liquid wax will pass through the filter and enter the collection box, and the impurities will be blocked by the filter, so as to complete the cleaning and recycling of the wax residue, thereby improving the utilization rate of materials and reducing costs.

[0014] 2. The utility model uses a torsion spring to rotatably install the scraper on the bracket. Under the action of the torsion spring, the scraper always fits with the surface of the base. Even if the scraper is worn, it can rotate and adjust itself, ensuring that the scraper can better clean wax residue and reduce residue.

[0015] 3. Since the flatness of the top wall of the base cannot be guaranteed, the utility model adopts a combination of multiple scrapers, each of which can be adjusted by a torsion spring according to the surface of the base, so that the scraper and the base are more closely fitted, further ensuring the scraper's cleaning effect on wax residue.

[0016] 4. The utility model conducts heat by adding water in a closed space to avoid excessively high temperature of the inclined plate and the liquid wax volatilizing too fast or oxidizing, which leads to waste of materials. At the same time, the heated inclined plate can make the wax residue move to the filter screen for filtration better to avoid residue. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following will briefly introduce the drawings required for the description of the embodiment. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the working state of the utility model.

[0020] Figure 3 It is a partial side sectional view of the utility model.

[0021] Figure 4 It is a cross-sectional view of a hot-melt box of the utility model.

[0022] Description of main reference numerals:

[0023] 1. Base; 2. Slide rail; 3. Support rod; 4. Cross bar; 5. Scraper; 6. Hot melt box; 601. Box body; 602. Inclined plate; 603. Filter; 604. Heating rod; 605. Partition; 7. Collecting box; 8. Enclosed space; 9. Sleeve; 10. Torsion spring; 11. Bracket. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example, reference Figures 1 to 4 .

[0026] The base 1 is square, and the slide rails 2 are symmetrically installed on both sides of the base 1 by bolts. The slide rails 2 are provided with slide grooves, and one end of the support rod 3 is vertically slidably installed on the slide grooves of the slide rails 2. The lead screw is rotatably installed in the slide rail 2 through a bearing, and the motor is installed in the base 1 by bolts. The motor is connected to one end of the lead screw through a transmission member. The support rod 3 and the lead screw are threadedly matched. By starting the motor forward and reverse rotation, the support rod 3 can be repeatedly moved on the slide rail 2. A cross bar 4 is installed at one end of the two support rods 3 away from the slide rail 2, and a scraper 5 is installed on the cross bar 4. When the support rod 3 moves, it drives the scraper 5 to clean the wax residue on the top wall of the base 1.

[0027] The hot melt box 6 is mounted on the side wall of the base 1 by bolts, and the hot melt box 6 is perpendicular to the slide rail 2. An opening is provided on the top of the hot melt box 6 for the wax residue to enter. A collecting hole is provided on the side wall of the hot melt box 6 away from the base 1, and the collecting box 7 is slidably installed in the collecting hole. The inclined plate 602 is welded and installed in the box body 601 symmetrically about the midpoint of the box body 601, and the two sides of the filter screen 603 are respectively welded to the inclined plate 602. The partition 605 is installed in the box body 601 and forms a closed space 8 with the inclined plate 602. The heating rod 604 is installed in the closed space 8 by bolts. The inclined plate 602 and the filter screen 603 are made of metal materials, such as copper, iron, aluminum, etc., with high thermal conductivity, which can quickly transfer heat and improve work efficiency. The closed space 8 is filled with water. Since the boiling point of water is 100°C and the melting point of wax is 40-60°C, too high a temperature will cause the wax to volatilize or oxidize. Therefore, it is necessary to control the temperature of the inclined plate 602 and the filter 603 to ensure the recycling rate of the wax material. The projection of the filter 603 on the collection box 7 is located inside the collection box 7, so that the wax liquefied on the filter 603 can completely enter the collection box 7.

[0028] A mounting groove is provided on the side wall of the base 1 near the hot melt box 6, and the depth of the mounting groove is equal to the wall thickness of the box body 601, so that when the wax residue is pushed out of the base 1 by the scraper 5, it will directly fall into the hot melt box 6 and will not accumulate on the side wall of the hot melt box 6. A resistance wire is installed in the scraper 5 for heating, so that the scraper 5 can soften the wax residue when cleaning it and reduce resistance.

[0029] The sleeve 9 is slidably mounted on the cross bar 4, and the bracket 11 is L-shaped. One end of the bracket 11 is connected to the sleeve 9 by bolts, and the other end of the bracket 11 is rotatably connected to the scraper 5 by a torsion spring 10. The angle between the scraper 5 and the top wall of the base 1 is an acute angle, so that the scraper 5 will form a shoveling form when cleaning the wax residue to reduce the resistance of the wax residue to the scraper 5. At the same time, under the action of the torsion spring 10, the scraper 5 is always in contact with the surface of the base 1, and even if the scraper 5 is worn, it can rotate and adjust by itself, ensuring that the scraper 5 can better clean the wax residue and reduce residue. The cross-sectional shape of the sleeve 9 is a non-rotating body shape, and the cross-sectional shape of the cross bar 4 is a non-rotating body shape corresponding to the sleeve 9, so as to avoid the torsion spring 10 giving the scraper 5 a continuous torque so that the edge of the scraper 5 contacts the top wall of the base 1, and the reaction force of the torsion spring 10 causes the bracket 11 to rotate in the opposite direction, thereby ensuring the stability of the batik waste collection and treatment device.

[0030] The sleeve 9 is installed in a linear array along the crossbar 4, and the scrapers 5 are connected end to end. The combination of multiple scrapers 5, each scraper 5 can be adjusted by the torsion spring 10 according to the surface of the base 1, so that the scraper 5 and the base 1 are more closely fitted, further ensuring the cleaning effect of the scraper 5 on the wax residue.

[0031] In summary, the utility model drives the support rod 3 to move on the slide rail 2 through a motor, thereby driving the scraper 5 to automatically clean the wax residue on the top wall of the base 1. At the same time, the hot melt box 6 will collect the wax residue, and then liquefy the wax residue in the hot melt box 6 by heating. The liquid wax will pass through the filter screen 603 into the collection box 7, and the impurities will be blocked by the filter screen 603, thereby completing the cleaning and recycling of the wax residue, thereby improving the utilization rate of materials and reducing costs.

[0032] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed after reading this specification without departing from the principles and purpose of the present invention, but they are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A batik waste collection and treatment device, characterized in that: The invention comprises a base (1), a slide rail (2), a support rod (3), a cross rod (4), a scraper (5), a transmission member, a lead screw, a motor, a hot melt box (6) and a collection box (7), wherein the base (1) is square, the slide rail (2) is symmetrically mounted on both sides of the base (1), the support rod (3) is vertically slidably mounted on the slide rail (2), the lead screw is rotatably mounted in the slide rail (2), the motor is mounted in the base (1), the motor is connected to one end of the lead screw through the transmission member, the support rod (3) and the lead screw are threadedly matched, the ends of the two support rods (3) away from the slide rail (2) are jointly mounted with a cross rod (4), and the scraper (5) is mounted on the cross rod (4); The hot melt box (6) is mounted on the side wall of the base (1), and the hot melt box (6) is perpendicular to the slide rail (2). An opening is provided at the top of the hot melt box (6). The hot melt box (6) is used to collect wax residue and filter the wax residue by heating. A collecting hole is provided on the side wall of the hot melt box (6) away from the base (1), and the collecting box (7) is slidably mounted in the collecting hole.

2. A batik waste collection and treatment device according to claim 1, characterized in that: The hot melt box (6) comprises a box body (601), an inclined plate (602), a filter (603), a heating rod (604) and a partition (605); the inclined plate (602) is symmetrically mounted in the box body (601) about the midpoint of the box body (601); both sides of the filter (603) are connected to the inclined plate (602) respectively; the partition (605) is mounted in the box body (601) and forms a closed space (8) with the inclined plate (602); the heating rod (604) is mounted in the closed space (8); the heating rod (604) and the filter (603) are both made of metal material; the closed space (8) is filled with water; and the projection of the filter (603) on the collection box (7) is located inside the collection box (7).

3. A batik waste collection and treatment device according to claim 2, characterized in that: A mounting groove is provided on the side wall of the base (1) close to the hot melt box (6), and the depth of the mounting groove is equal to the wall thickness of the box body (601).

4. The batik waste collection and treatment device according to claim 1, characterized in that: It also comprises a sleeve (9), a bracket (11) and a torsion spring (10); the sleeve (9) is slidably mounted on the cross bar (4); the bracket (11) is L-shaped; one end of the bracket (11) is connected to the sleeve (9); the other end of the bracket (11) is rotatably connected to the scraper (5) via the torsion spring (10); the angle between the scraper (5) and the top wall of the base (1) is an acute angle; the cross-sectional shape of the sleeve (9) is a non-rotating body shape; and the cross-sectional shape of the cross bar (4) is a non-rotating body shape corresponding to the sleeve (9).

5. The batik waste collection and treatment device according to claim 4, characterized in that: The sleeves (9) are installed in a linear array along the crossbar (4), and the scrapers (5) are connected end to end.

6. The batik waste collection and treatment device according to claim 4, characterized in that: A resistance wire is installed inside the scraper (5) for heating.

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