High-efficiency full-automatic multidirectional cleaning line

Abstract

The utility model provides a high-efficiency full-automatic multidirectional cleaning line, belongs to the technical field of automobile injection molding part cleaning, and aims to solve the problem that residues generated in the cleaning process of an existing automobile injection molding part can be attached to the surface of a mesh conveying belt and the mesh weaving position, and the cleaning effect of the automobile injection molding part is affected. Comprising a cleaning line body; the mesh conveyor belt is arranged on the inner sides of the two mounting plates; the driving motor is fixedly connected to the front of the cleaning line main body; the scrubbing assembly is arranged in the cleaning line main body; the rapid draining assembly is arranged in the mesh conveyor belt; according to the utility model, the surface of the mesh conveyor belt and the mesh weaving part are ensured to be clean, the cleaned automobile injection molding part is prevented from being polluted again, and the drying efficiency and the cleaning effect of the automobile injection molding part are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile injection molding cleaning, and more specifically, particularly relates to a high-efficiency full-automatic multi-directional cleaning line. Background Art

[0002] During the automobile manufacturing process, many parts such as dashboards, bumpers, headlights, door trims, etc. are made through injection molding. These injection molded parts may be attached with oil, dust and other impurities during the manufacturing process, and need to be cleaned on the cleaning line before subsequent operations can be carried out. The existing fully automatic multi-directional cleaning line for automobile injection molded parts generally consists of a control system, a mesh conveyor belt, a spray cleaning area and an air drying area.

[0003] Existing application number: CN201621189559.4, the utility model proposes a continuous cleaning machine for automobile parts. The workpiece enters the cleaning chamber under the action of a conveyor chain plate. Due to the guiding effect of the guide groove, the conveyor chain plate is transported in a V-shaped route inside the cleaning chamber, and ultrasonic cleaning is performed in the whole process; the cleaned workpiece enters the spray chamber, and the surface is further sprayed and cleaned under the action of multiple spray nozzles, and finally recovered; the utility model adopts a conveyor chain plate drive, and has the dual functions of ultrasonic cleaning and spray rinsing. The machine is mainly suitable for oil and dirt of various parts, and is particularly adapted to the increasingly improved cleanliness standards and mass production needs of assembly lines in the machinery manufacturing industry.

[0004] Based on the above, some oil, impurities or cleaning fluid may remain on the automotive injection molded parts during the cleaning process. These residues may adhere to the surface of the mesh conveyor belt and the mesh weaving position, causing the already cleaned automotive injection molded parts to be contaminated again, affecting the cleaning effect. In severe cases, it may also cause the conveyor belt to wear more severely and shorten its service life. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a high-efficiency, fully automatic, multi-directional cleaning line to solve the problem that some oil stains, impurities or cleaning fluids may remain on the existing automobile injection molding parts during the cleaning process. These residues may adhere to the surface of the mesh conveyor belt and the position of the mesh weaving, causing the already cleaned automobile injection molding parts to be contaminated again, affecting the cleaning effect. In severe cases, it may also cause the conveyor belt to be aggravated in wear and shorten its service life.

[0006] The purpose and effect of the high-efficiency fully automatic multi-directional cleaning line of the utility model are achieved by the following specific technical means:

[0007] A high-efficiency, fully automatic, multi-directional cleaning line, comprising: a cleaning line main body;

[0008] An air drying area, the air drying area is fixedly connected to the main body of the cleaning line;

[0009] A spraying area, wherein the spraying area is fixedly connected to the main body of the cleaning line;

[0010] A spray pipe, wherein a plurality of the spray pipes are provided, and the plurality of the spray pipes are dispersedly fixedly connected inside the spray area;

[0011] A mounting plate, wherein two mounting plates are provided, and the two mounting plates are separately and fixedly connected to the main body of the cleaning line;

[0012] A mesh conveyor belt, wherein the mesh conveyor belt is arranged inside two mounting plates;

[0013] A driving motor, wherein the driving motor is fixedly connected to the front of the cleaning line body;

[0014] A brushing assembly, wherein the brushing assembly is arranged inside the cleaning line body;

[0015] A rapid drain component is arranged inside the mesh conveyor belt.

[0016] Furthermore, the scrubbing assembly also includes:

[0017] A driving worm, the driving worm being coaxially fixedly connected to the end of the rotating shaft of the driving motor;

[0018] A reciprocating screw, the reciprocating screw being rotatably connected inside the cleaning line body;

[0019] A transmission worm wheel is coaxially fixedly connected to the left end of the reciprocating screw, and the transmission worm wheel is meshed with the driving worm.

[0020] Furthermore, the scrubbing assembly also includes:

[0021] The slider is provided with two pieces, and the two pieces of the slider are slidably connected inside the cleaning line body in a dispersed manner, and the front piece of the slider is threadedly connected with the reciprocating screw.

[0022] Furthermore, the scrubbing assembly also includes:

[0023] A first rotating shaft, the first rotating shaft is rotatably connected to the inner sides of the two sliding blocks;

[0024] Transmission gear, wherein two transmission gears are provided, and the two transmission gears are coaxially fixedly connected to the front and rear ends of the first rotating shaft respectively;

[0025] The transmission rack is provided with two pieces, and the two pieces of the transmission rack are dispersedly fixedly connected inside the main body of the cleaning line, and the two pieces of the transmission rack are respectively meshed with two pieces of transmission gears.

[0026] Furthermore, the scrubbing assembly also includes:

[0027] A roller brush is coaxially fixedly connected to the outside of the first rotating shaft, and the roller brush is arranged below the mesh conveyor belt, and the bristles on the outside of the roller brush are in contact with the mesh conveyor belt.

[0028] Furthermore, the rapid drainage component includes:

[0029] A driving pulley, the driving pulley is coaxially fixedly connected to the outer side of the rotating shaft of the driving motor;

[0030] A first connecting shaft, the first connecting shaft is rotatably connected to the cleaning line body and the interior of a front mounting plate;

[0031] A driven pulley, the driven pulley is coaxially fixedly connected to the front end of the first connecting shaft;

[0032] A transmission belt is connected to the outside of the driving pulley and the driven pulley.

[0033] Furthermore, the rapid drainage component also includes:

[0034] The contact piece is arranged between the upper and lower layers of the mesh conveyor belt, a plurality of belts are arranged outside the contact piece, the front end of the contact piece is coaxially fixedly connected behind the first connecting shaft, and the rear end of the contact piece is rotatably connected inside the rear mounting plate.

[0035] Compared with the prior art, the utility model has the following beneficial effects:

[0036] First, the driving motor drives the roller brush to slide left and right while rotating through the brushing assembly, ensuring the cleanliness of the surface and mesh weaving of the mesh conveyor belt, and preventing residual oil, impurities or cleaning fluid on the surface of the mesh conveyor belt from contaminating the automotive injection molded parts being cleaned again.

[0037] Secondly, multiple belts arranged on the outside of the contact piece can whip the mesh conveyor belt, causing the mesh conveyor belt at that position to vibrate, so that the moisture attached to the surface of the automobile spray-painted parts that have been spray-cleaned on the mesh conveyor belt can fall off as quickly as possible, thereby improving the drying efficiency of the automobile spray-painted parts in the air-drying area.

[0038] The utility model ensures the cleanliness of the surface and mesh weaving of the mesh conveyor belt, avoids the automobile injection molded parts that have been cleaned from being contaminated again, and can whip the mesh conveyor belt through multiple belts arranged on the outside of the contact parts, so that the moisture attached to the surface of the automobile spray-molded parts can fall off as soon as possible, thereby improving the drying efficiency and cleaning effect of the automobile spray-molded parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0040] Figure 2 It is a schematic diagram of the mesh conveyor belt structure of the utility model.

[0041] Figure 3 It is a structural schematic diagram of a slider of the utility model.

[0042] Figure 4 It is a schematic diagram of the roller brush structure of the utility model.

[0043] Figure 5 It is a schematic diagram of the contact structure of the utility model.

[0044] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0045] 1. Cleaning line body; 2. Air drying area; 3. Spraying area; 301. Spraying pipe; 4. Mounting plate; 5. Mesh conveyor belt; 6. Driving motor; 601. Driving worm; 602. Active pulley; 7. Reciprocating screw; 701. Transmission worm gear; 8. Slider; 801. First rotating shaft; 802. Transmission gear; 9. Transmission rack; 10. Roller brush; 11. First connecting shaft; 1101. Driven pulley; 12. Transmission belt; 13. Contact piece. DETAILED DESCRIPTION

[0046] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0047] Embodiment 1:

[0048] As attached Figure 1 To Attachment Figure 5 As shown:

[0049] The utility model provides a high-efficiency fully automatic multi-directional cleaning line, comprising: a cleaning line main body 1;

[0050] Air drying area 2, the air drying area 2 is fixedly connected to the cleaning line main body 1;

[0051] Spraying area 3, spraying area 3 is fixedly connected to the cleaning line body 1;

[0052] A spray pipe 301, wherein the spray pipe 301 is provided in multiple pieces, and the multiple spray pipes 301 are dispersedly fixedly connected inside the spray area 3;

[0053] Mounting plate 4, two mounting plates 4 are provided, and the two mounting plates 4 are dispersedly fixedly connected to the cleaning line body 1;

[0054] A mesh conveyor belt 5, wherein the mesh conveyor belt 5 is arranged inside the two mounting plates 4;

[0055] A driving motor 6, which is fixedly connected to the front of the cleaning line body 1;

[0056] The brushing component is arranged inside the cleaning line body 1.

[0057] Among them, the scrubbing component also includes:

[0058] A driving worm 601, which is coaxially fixedly connected to the end of the rotating shaft of the driving motor 6;

[0059] A reciprocating screw 7, which is rotatably connected to the inside of the cleaning line body 1;

[0060] The transmission worm wheel 701 is coaxially fixedly connected to the left end of the reciprocating screw 7, and the transmission worm wheel 701 is meshed with the driving worm 601. The effect brought about is that the driving motor 6 drives the reciprocating screw 7 to rotate through the worm gear transmission mechanism formed by the meshing of the transmission worm wheel 701 and the driving worm 601.

[0061] Among them, the scrubbing component also includes:

[0062] The slider 8 is provided with two pieces, and the two sliders 8 are slidably connected in a dispersed manner inside the cleaning line main body 1. The front slider 8 is threadedly connected to the reciprocating screw 7. The effect brought about is that the reciprocating screw 7 drives the front slider 8 to slide left and right through the threaded transmission mechanism formed together with the front slider 8.

[0063] Among them, the scrubbing component also includes:

[0064] A first rotating shaft 801, the first rotating shaft 801 is rotatably connected to the inner sides of the two sliding blocks 8;

[0065] Transmission gear 802, two transmission gears 802 are provided, and the two transmission gears 802 are coaxially fixedly connected to the front and rear ends of the first rotating shaft 801 respectively;

[0066] Transmission rack 9, two transmission racks 9 are provided, and the two transmission racks 9 are dispersedly fixedly connected inside the cleaning line main body 1, and the two transmission racks 9 are respectively meshed with two transmission gears 802, so that when the front slider 8 slides left and right, the rear slider 8 is driven to move together through the first rotating shaft 801, and at the same time, under the action of the gear rack transmission mechanism composed of the two transmission racks 9 and the two transmission gears 802 respectively meshing, the first rotating shaft 801 will rotate while sliding left and right.

[0067] Among them, the scrubbing component also includes:

[0068] The roller brush 10 is coaxially fixedly connected to the outside of the first rotating shaft 801. The roller brush 10 is arranged below the mesh conveyor belt 5. The bristles on the outside of the roller brush 10 are in contact with the mesh conveyor belt 5. The effect brought about is that the first rotating shaft 801 drives the roller brush 10 to slide left and right while rotating, thereby cleaning the surface of the mesh conveyor belt 5.

[0069] The specific usage and function of this embodiment are as follows:

[0070] During the cyclic rotation of the mesh conveyor belt 5, the driving motor 6 drives the reciprocating screw 7 to rotate through the worm gear transmission mechanism formed by the meshing of the transmission worm wheel 701 and the driving worm 601. The reciprocating screw 7 drives the front slider 8 to slide left and right through the threaded transmission mechanism formed by the front slider 8. When the front slider 8 slides left and right, the rear slider 8 is driven to move together through the first rotating shaft 801. At the same time, under the action of the gear rack transmission mechanism formed by the meshing of two transmission racks 9 and two transmission gears 802, the first rotating shaft 801 drives the roller brush 10 to slide left and right while rotating, thereby cleaning the surface of the mesh conveyor belt 5 to prevent the oil, impurities or cleaning fluid remaining on the surface of the mesh conveyor belt 5 from contaminating the automotive injection molded parts being cleaned again.

[0071] Embodiment 2:

[0072] Based on the first embodiment, as shown in the attached Figure 1 To Attachment Figure 5 As shown, a quick drain component is also included, and the quick drain component is arranged inside the mesh conveyor belt 5.

[0073] Among them, the rapid drainage components include:

[0074] A driving pulley 602, which is coaxially fixedly connected to the outer side of the rotating shaft of the driving motor 6;

[0075] A first connecting shaft 11, the first connecting shaft 11 is rotatably connected to the cleaning line body 1 and the inside of a front mounting plate 4;

[0076] A driven pulley 1101, which is coaxially fixedly connected to the front end of the first connecting shaft 11;

[0077] The transmission belt 12 is connected to the outside of the driving pulley 602 and the driven pulley 1101, so that the driving motor 6 drives the first connecting shaft 11 to rotate through the transmission mechanism composed of the driving pulley 602, the driven pulley 1101 and the transmission belt 12.

[0078] The rapid drainage component also includes:

[0079] The contact member 13 is arranged between the upper and lower layers of the mesh conveyor belt 5, and a plurality of belts are arranged on the outside of the contact member 13. The front end of the contact member 13 is coaxially fixedly connected to the back of the first connecting shaft 11, and the rear end of the contact member 13 is rotatably connected to the inside of the rear mounting plate 4. The effect brought about is that the rotation of the first connecting shaft 11 will drive the contact member 13 to rotate, thereby whipping the mesh conveyor belt 5 through the plurality of belts arranged on the outside of the contact member 13, so that the mesh conveyor belt 5 at the current position vibrates, so that the moisture on the surface of the automobile spray-painted parts that have been spray-cleaned on the mesh conveyor belt 5 can fall off as soon as possible, thereby accelerating the drying efficiency of the automobile spray-painted parts in the air-drying area 2.

[0080] The specific usage and function of this embodiment are as follows:

[0081] While the driving motor 6 drives the roller brush 10 to move, it also drives the first connecting shaft 11 to rotate through the transmission mechanism composed of the active pulley 602, the driven pulley 1101 and the transmission belt 12. The rotation of the first connecting shaft 11 will drive the contact piece 13 to rotate, thereby hitting the mesh conveyor belt 5 through the multiple belts arranged on the outside of the contact piece 13, so that the mesh conveyor belt 5 at the current position vibrates, so that the moisture on the surface of the automobile spray-painted parts that have been spray-cleaned on the mesh conveyor belt 5 can fall off as soon as possible, thereby accelerating the drying efficiency of the automobile spray-painted parts in the air-drying area 2 and improving the drying effect of the automobile spray-painted parts.

Claims

1. A high-efficiency, fully automatic, multi-directional cleaning line, comprising a cleaning line body, an air-drying area, a spraying area, a spraying pipe, a mounting plate, a mesh conveyor belt, a driving motor, a brushing assembly, and a rapid drain assembly; characterized in that: The air-drying area is fixedly connected to the main body of the cleaning line; the spraying area is fixedly connected to the main body of the cleaning line; the spray pipes are provided in multiple pieces, and the multiple spray pipes are dispersedly fixedly connected inside the spraying area; the mounting plates are provided in two pieces, and the two mounting plates are dispersedly fixedly connected to the main body of the cleaning line; the mesh conveyor belt is provided on the inner sides of the two mounting plates; the driving motor is fixedly connected to the front of the main body of the cleaning line; the brushing assembly is provided inside the main body of the cleaning line; the quick draining assembly is provided inside the mesh conveyor belt.

2. A high-efficiency, fully automatic, multi-directional cleaning line as claimed in claim 1, characterized in that: The scrubbing assembly also includes: a driving worm, a reciprocating screw and a transmission worm wheel; the driving worm is coaxially fixedly connected to the end of the rotating shaft of the driving motor; the reciprocating screw is rotatably connected inside the cleaning line body; the transmission worm wheel is coaxially fixedly connected to the left end of the reciprocating screw, and the transmission worm wheel is meshed with the driving worm.

3. A high-efficiency, fully automatic, multi-directional cleaning line as claimed in claim 2, characterized in that: The scrubbing assembly also includes: a slider; two sliders are provided, the two sliders are slidably connected in a dispersed manner inside the cleaning line body, and the front slider is threadedly connected to the reciprocating screw.

4. A high-efficiency, fully automatic, multi-directional cleaning line as claimed in claim 3, characterized in that: The scrubbing assembly also includes: a first rotating shaft, a transmission gear and a transmission rack; the first rotating shaft is rotatably connected to the inner sides of two sliding blocks; two transmission gears are provided, and the two transmission gears are coaxially fixedly connected to the front and rear ends of the first rotating shaft respectively; two transmission racks are provided, and the two transmission racks are dispersedly fixedly connected inside the main body of the cleaning line, and the two transmission racks are respectively meshed with the two transmission gears.

5. A high-efficiency, fully automatic, multi-directional cleaning line as claimed in claim 4, characterized in that: The brushing assembly also includes: a roller brush; the roller brush is coaxially fixedly connected to the outside of the first rotating shaft, the roller brush is arranged below the mesh conveyor belt, and the bristles on the outside of the roller brush are in contact with the mesh conveyor belt.

6. A high-efficiency, fully automatic, multi-directional cleaning line as claimed in claim 1, characterized in that: The rapid drain assembly includes: a driving pulley, a first connecting shaft, a driven pulley and a transmission belt; the driving pulley is coaxially fixedly connected to the outside of the rotating shaft of the driving motor; the first connecting shaft is rotatably connected to the cleaning line body and the inside of a front mounting plate; the driven pulley is coaxially fixedly connected to the front end of the first connecting shaft; the transmission belt is transmission-connected to the outside of the driving pulley and the driven pulley.

7. A high-efficiency, fully automatic, multi-directional cleaning line as claimed in claim 6, characterized in that: The rapid drainage component also includes: a contact piece; the contact piece is arranged between the upper and lower layers of the mesh conveyor belt, a plurality of belts are arranged outside the contact piece, the front end of the contact piece is coaxially fixedly connected behind the first connecting shaft, and the rear end of the contact piece is rotatably connected to the inside of the rear mounting plate.

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