Rubber tree cutting waste carbonization treatment device

By designing a rubber tree cutting waste carbonization treatment device, and using the combined technology of filter plates and activated carbon plates, the problem of harmful gases not being effectively adsorbed and treated during carbonization is solved, and efficient purification and safe treatment of gases are achieved.

CN222659616UActive Publication Date: 2025-03-25MENGLA RUIXIANG RUBBER WOOD IND CO LTD
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Patent Information

Application Number
CN202421170632.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-25
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the carbonization process of rubber tree cutting waste, the harmful gases generated cannot be effectively adsorbed and treated, which may have an impact on the environment and human health.

Method used

A rubber tree cutting waste carbonization treatment device is designed, including a carbonization box, a crushing box, a fan, a purification box, a filter board and an activated carbon board. The gas is introduced into the purification box through a fan, the filter plate filters large particulate impurities, and the activated carbon plate absorbs harmful gases to achieve gas purification.

Benefits of technology

Effectively filter and adsorb harmful gases generated during the carbonization of oak cutting waste, significantly improving the gas purification effect and reducing the harm to the environment and human health.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a carbonization treatment device for rubber tree cutting wastes. The carbonization treatment device for the rubber tree cutting waste comprises a bottom plate; the carbonization box is fixedly mounted at the top of the bottom plate; the crushing box is fixedly mounted at the top of the carbonization box, and the crushing box is communicated with the carbonization box through a square pipeline; the fan is fixedly installed on the outer wall of one side of the crushing box, an air inlet pipe is fixedly installed at the air inlet end of the fan, the air inlet pipe is fixedly communicated with the carbonization box, and an air exhaust pipe is fixedly installed at the air exhaust end of the fan; and the purification box is fixedly installed on the outer wall of one side of the crushing box, and the exhaust pipe fixedly communicates with the purification box. The carbonization treatment device for the rubber tree cutting waste has the advantage that gas generated after carbonization of the rubber tree cutting waste is easily adsorbed.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbonization treatment, in particular to a carbonization treatment device for rubber tree cutting waste. Background Art

[0002] Rubber tree cutting waste refers to waste generated when rubber trees are harvested, such as bark, branches, leaves, etc. These wastes are usually regarded as agricultural waste and are difficult to handle. The traditional way of handling them is to pile them up or burn them, which not only occupies a lot of land resources, but also pollutes the environment.

[0003] Carbonization is a process that converts organic matter into carbon black, which is widely used in industrial fields such as plastics, rubber, and coatings. Carbonization can effectively convert rubber tree cutting waste into useful carbon black, realizing the resource utilization of waste.

[0004] However, some harmful gases, such as sulfides, nitrides and hydrocarbons, may be produced during the carbonization process of rubber tree cutting waste. If these gases are discharged directly into the atmosphere without treatment, they may have a certain impact on the environment and human health. Moreover, these gases have a high temperature and may cause burns to workers if they are discharged directly.

[0005] Therefore, it is necessary to provide a new carbonization treatment device for rubber tree cutting waste to solve the above-mentioned technical problems. Utility Model Content

[0006] In order to solve the technical problem that the existing treatment device is difficult to adsorb the gas generated after the carbonization of rubber tree cutting waste, the utility model provides a rubber tree cutting waste carbonization treatment device.

[0007] The rubber tree cutting waste carbonization treatment device provided by the utility model comprises: a bottom plate; a carbonization box, the carbonization box is fixedly installed on the top of the bottom plate; a crushing box, the crushing box is fixedly installed on the top of the carbonization box, and the crushing box and the carbonization box are connected through a square pipe; a fan, the fan is fixedly installed on one side outer wall of the crushing box, the air inlet end of the fan is fixedly installed with an air inlet pipe, the air inlet pipe is fixedly connected with the carbonization box, and the air exhaust end of the fan is fixedly installed with an exhaust pipe; a purification box, the purification box is fixedly installed on one side outer wall of the crushing box, and the exhaust pipe is fixedly connected with the purification box; a filter plate, the filter plate is fixedly installed in the purification box; two slide grooves, the two slide grooves are respectively opened on the inner walls on both sides of the purification box; an activated carbon plate, the activated carbon plate is correspondingly arranged in the two slide grooves.

[0008] Preferably, a scraper is slidably installed at the bottom of the filter plate, a pull rod is slidably installed on one side of the purification box, one end of the pull rod is fixedly connected to the scraper, and a plurality of straight rods are fixedly installed in the purification box, and the plurality of straight rods all slide through the scraper.

[0009] Preferably, a plurality of heating tubes are fixedly mounted on the inner wall at the bottom of the carbonization box, a placement plate is fixedly mounted inside the carbonization box, a stirring rod is rotatably mounted inside the carbonization box, a first motor is fixedly mounted on an outer wall on one side of the carbonization box, and an output shaft of the first motor is fixedly connected to one end of the stirring rod.

[0010] Preferably, two crushing rollers are rotatably installed in the crushing box, a second motor is fixedly installed on an outer wall of one side of the crushing box, the output shaft of the second motor is fixedly connected to one end of any one of the crushing rollers, a sprocket is fixedly installed at one end of the two crushing rollers, and chains are correspondingly sleeved on the two sprockets.

[0011] Preferably, a notch is provided on the carbonization box, a plurality of electric telescopic rods are fixedly mounted on an inner wall of one side of the notch, a sealing plate is slidably mounted on one side of the square pipe, and output rods of the plurality of electric telescopic rods are fixedly connected to the sealing plate.

[0012] Preferably, a water tank is fixedly installed on the top of the base plate, a heat pipe is fixedly installed in the water tank, an air pipe is fixedly installed on one side of the purification box, and one end of the air pipe is fixedly connected to the air inlet end of the heat pipe.

[0013] Preferably, the placement plate is made of a heat-conducting metal material, and the stirring rod is made of a heat-resistant metal material.

[0014] Compared with the related art, the carbonization treatment device for rubber tree cutting waste provided by the utility model has the following beneficial effects:

[0015] The utility model provides a carbonization treatment device for rubber tree cutting waste:

[0016] 1. The gas generated by the carbonization of the oak cutting waste is filtered through the filter plate to remove the large particles of impurities. The harmful gas generated during the carbonization of the rubber tree cutting waste is adsorbed by the activated carbon plate. The gas purification effect is good. The scraper is driven to move on the straight rod by pulling the pull rod, so as to scrape off the impurities on the surface of the filter plate. The cleaning method is relatively simple and convenient for long-term use of the device.

[0017] 2. The interior of the carbonization box is heated by the heating tube, and the heating effect is good. The output shaft of the first motor drives the stirring rod to rotate, so that the crushed oak cutting waste can receive the heat source, and the carbonization is more uniform. When the output shaft of the second motor drives any crushing roller to rotate, one of the sprockets drives the chain to start moving, and finally drives the two crushing rollers to rotate at the same time, so as to perform simple extrusion and crushing of the oak cutting waste, which is convenient for subsequent carbonization treatment;

[0018] 3. The output rod of the electric telescopic rod drives the sealing plate to start moving, thereby sealing the carbonization box. The sealing adjustment process is relatively simple, which reduces the gas entry while improving the carbonization effect of the oak cutting waste. The heat is dissipated into the water in the water tank through the heat pipe, thereby recycling the residual heat in the gas. The placement plate is made of heat-conducting metal material to facilitate heat transfer. The stirring rod is made of heat-resistant metal material, so that the stirring rod can still be used without obstacles under high temperature conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of the carbonization treatment device for rubber tree cutting waste provided by the utility model;

[0020] Figure 2 It is a side view structural diagram of the crushing box in the utility model;

[0021] Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0022] Figure 4 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.

[0023] Numbers in the figure: 1. bottom plate; 2. carbonization box; 3. crushing box; 4. fan; 5. purification box; 6. filter plate; 7. chute; 8. activated carbon plate; 9. scraper; 10. pull rod; 11. straight rod; 12. heating tube; 13. placement plate; 14. stirring rod; 15. first motor; 16. crushing roller; 17. second motor; 18. sprocket; 19. chain; 20. notch; 21. electric telescopic rod; 22. sealing plate; 23. water tank; 24. heat pipe. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0025] Please refer to Figure 1-Figure 4 ,in, Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of the carbonization treatment device for rubber tree cutting waste provided by the utility model;

[0026] Figure 2 It is a side view structural diagram of the crushing box in the utility model; Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG. Figure 4 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.

[0027] The carbonization treatment device for rubber tree cutting waste comprises: a bottom plate 1; a carbonization box 2, which is fixedly installed on the top of the bottom plate 1; a crushing box 3, which is fixedly installed on the top of the carbonization box 2, and the crushing box 3 and the carbonization box 2 are connected through a square pipe; a fan 4, which is fixedly installed on the outer wall of one side of the crushing box 3, and the air inlet end of the fan 4 is fixedly installed with an air inlet pipe, and the air inlet pipe is fixedly connected with the carbonization box 2, and the exhaust end of the fan 4 is fixedly installed with an exhaust pipe; a purification box 5, which is fixedly installed On one side outer wall of the crushing box 3, the exhaust pipe is fixedly connected to the purification box 5; a filter plate 6, the filter plate 6 is fixedly installed in the purification box 5; two chutes 7, the two chutes 7 are respectively opened on the inner walls on both sides of the purification box 5; an activated carbon plate 8, the activated carbon plate 8 is correspondingly arranged in the two chutes 7, the gas generated by the carbonization of the oak cutting waste is filtered through the filter plate 6 to remove the large particles of impurities therein, and the harmful gas generated during the carbonization treatment of the rubber tree cutting waste is adsorbed by the activated carbon plate 8, and the gas purification effect is better.

[0028] A scraper 9 is slidably installed at the bottom of the filter plate 6, and a pull rod 10 is slidably installed on one side of the purification box 5. One end of the pull rod 10 is fixedly connected to the scraper 9. A plurality of straight rods 11 are fixedly installed in the purification box 5. The plurality of straight rods 11 all slide through the scraper 9. The scraper 9 is driven to move on the straight rods 11 by pulling the pull rod 10, so that impurities on the surface of the filter plate 6 are scraped off. The cleaning method is relatively simple, and the device is convenient for long-term use.

[0029] A plurality of heating tubes 12 are fixedly mounted on the inner wall at the bottom of the carbonization box 2, a placement plate 13 is fixedly mounted inside the carbonization box 2, a stirring rod 14 is rotatably mounted inside the carbonization box 2, a first motor 15 is fixedly mounted on the outer wall on one side of the carbonization box 2, an output shaft of the first motor 15 is fixedly connected to one end of the stirring rod 14, the interior of the carbonization box 2 is heated by the heating tubes 12, the heating effect is good, the stirring rod 14 is driven to rotate by the output shaft of the first motor 15, so that the crushed oak cutting waste can receive the heat source and the carbonization is more uniform.

[0030] Two crushing rollers 16 are rotatably installed in the crushing box 3, and a second motor 17 is fixedly installed on an outer wall of one side of the crushing box 3. The output shaft of the second motor 17 is fixedly connected to one end of any one of the crushing rollers 16, and a sprocket 18 is fixedly installed at one end of the two crushing rollers 16. Chains 19 are correspondingly sleeved on the two sprockets 18. When any one of the crushing rollers 16 is driven to rotate by the output shaft of the second motor 17, one of the sprockets 18 drives the chain 19 to start moving, and finally drives the two crushing rollers 16 to rotate at the same time, thereby performing simple extrusion and crushing on the oak cutting waste, which is convenient for subsequent carbonization treatment.

[0031] The carbonization box 2 is provided with a notch 20, and a plurality of electric telescopic rods 21 are fixedly installed on an inner wall of one side of the notch 20. A sealing plate 22 is slidably installed on one side of the square pipe. The output rods of the plurality of electric telescopic rods 21 are fixedly connected to the sealing plate 22. The sealing plate 22 is driven to move by the output rods of the electric telescopic rods 21, thereby sealing the carbonization box 2. The sealing adjustment process is relatively simple, which reduces the gas entry and improves the carbonization effect of the oak cutting waste.

[0032] A water tank 23 is fixedly installed on the top of the base plate 1, and a heat pipe 24 is fixedly installed in the water tank 23. An air pipe is fixedly installed on one side of the purification box 5, and one end of the air pipe is fixedly connected to the air inlet end of the heat pipe 24. The heat is dissipated into the water in the water tank 23 through the heat pipe 24, so that the residual heat in the gas is recycled. The placement plate 13 is made of heat-conducting metal material to facilitate heat transfer.

[0033] The placement plate 13 is made of a heat-conducting metal material, and the stirring rod 14 is made of a heat-resistant metal material. Since the stirring rod 14 is made of a heat-resistant metal material, the stirring rod 14 can still be used without any obstacles under high temperature conditions.

[0034] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0035] The working principle of the carbonization treatment device for rubber tree cutting waste provided by the utility model is as follows:

[0036] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0037] When in use, first open the cover plate on the crushing box 3, put the oak cutting waste into the crushing box 3, then start the second motor 17, and drive any one of the crushing rollers 16 to rotate through the output shaft of the second motor 17, while one of the sprocket wheels 18 drives the chain 19 to start moving, and finally drives the two crushing rollers 16 to rotate at the same time, so as to perform simple extrusion and crushing on the oak cutting waste, which is convenient for subsequent carbonization treatment;

[0038] The crushed oak cutting waste falls into the carbonization box 2, and then the electric telescopic rod 21 is started, and the sealing plate 22 is driven to move by the output rod of the electric telescopic rod 21, so as to seal the carbonization box 2. The sealing adjustment process is relatively simple, which reduces the gas entry and improves the carbonization effect of the oak cutting waste;

[0039] Then, the heating tube 12 is started to heat the inside of the carbonization box 2 through the heating tube 12, and the heating effect is good. At this time, the first motor 15 is started, and the stirring rod 14 is driven to rotate through the output shaft of the first motor 15, so that the crushed oak cutting waste can receive the heat source and the carbonization is more uniform;

[0040] At this time, the fan 4 is started, and the waste generated in the carbonization box 2 is transmitted to the purification box 5 through the fan 4, and then the gas generated by the carbonization of the oak cutting waste is first filtered through the filter plate 6 to remove the large particles of impurities therein, and the harmful gas generated during the carbonization treatment of the rubber tree cutting waste is adsorbed by the activated carbon plate 8, and the gas purification effect is good. After the gas is purified, it is transmitted to the heat pipe 24, and then the heat is dissipated into the water in the water tank 23 through the heat pipe 24, so that the heat remaining in the gas is recycled;

[0041] After the device has been used for a period of time, the scraper 9 is driven to move on the straight rod 11 by pulling the pull rod 10, so as to scrape off the impurities on the surface of the filter plate 6. The cleaning method is relatively simple and convenient, and the device can be used for a long time.

[0042] Compared with the related art, the carbonization treatment device for rubber tree cutting waste provided by the utility model has the following beneficial effects:

[0043] The utility model provides a carbonization treatment device for rubber tree cutting waste, which filters the gas generated by the carbonization of the oak tree cutting waste through the filter plate 6 to remove the large particle impurities therein, and adsorbs the harmful gas generated in the carbonization treatment process of the rubber tree cutting waste through the activated carbon plate 8, so that the gas purification effect is good, and the scraper 9 is driven to move on the straight rod 11 by pulling the pull rod 10, so that the impurities on the surface of the filter plate 6 are scraped off, and the cleaning method is relatively simple, which is convenient for the long-term use of the device, and the interior of the carbonization box 2 is heated by the heating tube 12, and the heating effect is good, and the stirring rod 14 is driven to rotate by the output shaft of the first motor 15, so that the crushed oak tree cutting waste can receive the heat source, and the carbonization is more uniform, and the output shaft of the second motor 17 is driven When any one of the crushing rollers 16 rotates, one of the sprocket wheels 18 drives the chain 19 to start moving, and finally drives the two crushing rollers 16 to rotate at the same time, so as to perform simple extrusion and crushing on the oak cutting waste, which is convenient for subsequent carbonization treatment. The output rod of the electric telescopic rod 21 drives the sealing plate 22 to start moving, so as to seal the carbonization box 2. The sealing adjustment process is relatively simple, which reduces the gas entry while improving the carbonization effect of the oak cutting waste. The heat is dissipated into the water in the water tank 23 through the heat pipe 24, so as to recycle the residual heat in the gas. The placement plate 13 is made of heat-conducting metal material to facilitate heat transfer. The stirring rod 14 is made of heat-resistant metal material, so that the stirring rod 14 can still be used without obstacles under high temperature conditions.

[0044] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0045] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A carbonization treatment device for rubber tree cutting waste, characterized in that: include: Base plate; A carbonization box, the carbonization box is fixedly installed on the top of the bottom plate; A crushing box, wherein the crushing box is fixedly installed on the top of the carbonization box, and the crushing box and the carbonization box are connected through a square pipe; A fan, the fan is fixedly mounted on an outer wall of one side of the crushing box, an air inlet pipe is fixedly mounted on the air inlet end of the fan, the air inlet pipe is fixedly connected to the carbonization box, and an exhaust pipe is fixedly mounted on the exhaust end of the fan; A purification box, the purification box is fixedly mounted on an outer wall of one side of the crushing box, and the exhaust pipe is fixedly connected to the purification box; A filter plate, wherein the filter plate is fixedly installed in the purification box; Two slide grooves, the two slide grooves are respectively opened on the inner walls of both sides of the purification box; Activated carbon plates are arranged in the two chute grooves accordingly.

2. The rubber tree cutting waste carbonization treatment device according to claim 1, characterized in that: A scraper is slidably mounted on the bottom of the filter plate, a pull rod is slidably mounted on one side of the purification box, one end of the pull rod is fixedly connected to the scraper, a plurality of straight rods are fixedly mounted in the purification box, and the plurality of straight rods all slide through the scraper.

3. The rubber tree cutting waste carbonization treatment device according to claim 1, characterized in that, A plurality of heating tubes are fixedly mounted on the inner wall at the bottom of the carbonization box, a placement plate is fixedly mounted inside the carbonization box, a stirring rod is rotatably mounted inside the carbonization box, a first motor is fixedly mounted on an outer wall on one side of the carbonization box, and an output shaft of the first motor is fixedly connected to one end of the stirring rod.

4. The carbonization treatment device for rubber tree cutting waste according to claim 1, characterized in that: Two crushing rollers are rotatably installed in the crushing box, a second motor is fixedly installed on an outer wall of one side of the crushing box, an output shaft of the second motor is fixedly connected to one end of any one of the crushing rollers, a sprocket is fixedly installed at one end of the two crushing rollers, and chains are correspondingly sleeved on the two sprockets.

5. The carbonization treatment device for rubber tree cutting waste according to claim 1, characterized in that: The carbonization box is provided with a notch, a plurality of electric telescopic rods are fixedly mounted on an inner wall of one side of the notch, a sealing plate is slidably mounted on one side of the square pipe, and output rods of the plurality of electric telescopic rods are fixedly connected to the sealing plate.

6. The carbonization treatment device for rubber tree cutting waste according to claim 1, characterized in that: A water tank is fixedly installed on the top of the bottom plate, a heat conduction pipe is fixedly installed in the water tank, an air conduction pipe is fixedly installed on one side of the purification box, and one end of the air conduction pipe is fixedly connected to the air inlet end of the heat conduction pipe.

7. The carbonization treatment device for rubber tree cutting waste according to claim 3, characterized in that: The placement plate is made of a heat-conducting metal material, and the stirring rod is made of a heat-resistant metal material.