Continuous extrusion forming device for copper alloy plate
By designing a continuous extrusion forming device for copper alloy plates, the continuous extrusion and folding of copper alloys are achieved by using hydraulic cylinders and movable plates, the problem of uncontrollable folding texture of copper alloy plates in the prior art is solved, and the effect and efficiency of extrusion forming are improved.
Patent Information
- Application Number
- CN202421434294.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the folding and forging process of existing copper alloy plates, the folding texture of the material is uncontrollable, which affects the extrusion forming effect of the final metal material.
A copper alloy plate continuous extrusion forming device is designed, and the copper alloy is continuously extruded in the extrusion chamber through the first hydraulic cylinder, and the copper alloy is folded by the movable plate and the flat pushing assembly. The second hydraulic cylinder drives the pushing plate to push the folded copper alloy out of the vertical chamber, realizing continuous and uninterrupted extrusion forming.
Continuous uninterrupted molding of copper alloys is achieved, and the extrusion method can be effectively controlled and the final molding effect can be improved.
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Figure CN222659686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper alloy processing, in particular to a continuous extrusion molding device for copper alloy plates. Background Art
[0002] Copper alloy is an alloy composed of pure copper as the base and one or more other elements. Pure copper is purple-red and is also called red copper. Commonly used copper alloys are divided into three categories: brass, bronze, and nickel silver.
[0003] In the prior art, the Chinese invention content with authorization announcement number: CN114433763A discloses a folding forging method and device for highly conductive graphene metal composite materials. The method includes a graphene growth step and a forging step, and the graphene growth step and the forging step are performed alternately and repeatedly. The device includes a growth chamber for performing the graphene growth step and a forging chamber for performing the forging step; or the device includes an integrated chamber, and the graphene growth step and the forging step are both performed in the integrated chamber. The present invention adopts a method in which the graphene growth step and the forging step are performed alternately and repeatedly to prepare a graphene metal composite material, avoiding processing processes such as molding, rolling, and isothermal static pressing densification, and the present invention can use a metal plate / ingot as a growth substrate. Compared with the method of using a metal foil as a growth substrate for post-processing such as molding, the present invention can effectively increase the output of a single production and obtain a graphene metal composite material with high conductivity and high strength.
[0004] In the above technical solution, when the composite plate is folded and forged, it is necessary to use a robotic arm as a flipping mechanism to flip the material. The robotic arm needs to continuously clamp and release the material from the inside of the mold. At the same time, the folding method is not explained in detail, resulting in uncontrollable folding patterns of the material, affecting the final extrusion molding effect of the metal material. Utility Model Content
[0005] The purpose of the utility model is to provide a continuous extrusion forming device for copper alloy plates, wherein the first hydraulic cylinder drives the extrusion block to extrude and flatten the copper alloy in the extrusion bin, and as the movable plate moves to both sides to expose the through groove, when the extrusion block extrude the copper alloy, the copper alloy will be folded downward from the through groove position and enter the interior of the vertical bin, and then the copper alloy is folded in half by the extrusion of the movable plate, and finally the second hydraulic cylinder drives the push plate to push the folded copper alloy out of the vertical bin, and move it back to the extrusion bin to continue extrusion, and the folding and extrusion process is repeated and uninterrupted to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a copper alloy plate continuous extrusion forming device, comprising:
[0007] Squeeze bin;
[0008] Extrusion components for extruding copper alloys;
[0009] The extrusion assembly includes a movable frame movably arranged on the top of the extrusion bin, two groups of first hydraulic cylinders are installed on the top of the movable frame, the output ends of the first hydraulic cylinders penetrate the movable frame and extend downward and are fixed with extrusion blocks, the extrusion blocks are located in the extrusion bin, and a translation assembly for moving the movable frame is arranged on the outside of the extrusion bin;
[0010] A vertical bin fixed at the bottom of the extrusion bin, wherein a through slot communicating with the vertical bin is provided at the bottom of the extrusion bin, a second hydraulic cylinder is fixed at the bottom of the vertical bin, and an output end of the second hydraulic cylinder penetrates into the inner cavity of the vertical bin and is fixed with a push plate;
[0011] It also includes movable plates located on both sides of the bottom of the inner cavity of the extrusion bin, the outer sides of the movable plates penetrate the extrusion bin and extend outwards, and the bottom of the extrusion bin is provided with a push assembly for moving the movable plates.
[0012] Preferably, the translation assembly includes support plates fixed on both sides of the back side of the extrusion bin, the opposite sides of the support plates are rotatably connected with a screw rod through a bearing, a threaded sleeve is fixedly embedded in the lower end of the movable frame, the screw thread passes through the threaded sleeve, a drive motor is fixed to the outer side of a group of support plates, and the output shaft of the drive motor is fixedly connected to one end of the screw rod.
[0013] Preferably, the push assembly includes a third hydraulic cylinder fixed on both sides of the bottom of the extrusion bin, a connecting block is fixed to the output end of the third hydraulic cylinder, the connecting block is fixed to the bottom of the movable plate, and guide grooves for guiding the connecting block are provided on both sides of the bottom of the extrusion bin.
[0014] Preferably, a limiting frame is fixed to the front end of the top of the extrusion bin, and the front end of the movable frame extends to the inner side of the limiting frame and fits with the inner wall of the limiting frame.
[0015] Preferably, a limiting groove is provided at the bottom of the inner cavity of the extrusion bin, and a limiting bar slidably connected to the inner cavity of the limiting groove is fixed to the bottom of the movable plate.
[0016] Preferably, limiting rods are fixed to both the front and rear ends of the bottom of the push plate, and one end of the limiting rod away from the push plate penetrates the vertical bin and extends outward.
[0017] Preferably, the size of the through slot is the same as the size of the top view of the inner cavity of the vertical bin, and the width of the extrusion block is smaller than the width of the through slot.
[0018] Preferably, it further comprises a controller fixed on the outside of the extrusion bin, and the controller is electrically connected to the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder and the drive motor respectively.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The utility model drives the movable frame to translate on the top of the extrusion bin through the translation component, so that the first hydraulic cylinder drives the extrusion block to continuously extrude the copper alloy, and then the push assembly drives the movable plates to move toward each other. The movable plates are closed together to support the copper alloy. The separation of the movable plates makes it convenient for the copper alloy to enter the vertical bin through the through groove for folding processing. The second hydraulic cylinder can drive the push plate to move the folded copper alloy out of the vertical bin and into the extrusion bin for further extrusion processing. Not only can continuous and uninterrupted processing be achieved, but the extrusion method can also be controlled to ensure the final extrusion effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 This is a rear-view stereoscopic structural schematic diagram of the utility model;
[0023] Figure 3 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0024] Figure 4 It is a schematic diagram of the exploded three-dimensional structure of the extrusion bin and the vertical bin of the utility model;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the second hydraulic cylinder and the push plate of the utility model.
[0026] Numbers in the figure: 1. extrusion bin; 2. movable frame; 3. first hydraulic cylinder; 4. extrusion block; 5. translation assembly; 51. support plate; 52. screw; 53. threaded sleeve; 54. drive motor; 6. vertical bin; 7. through slot; 8. second hydraulic cylinder; 9. push plate; 10. movable plate; 11. push assembly; 111. third hydraulic cylinder; 112. connecting block; 113. guide slot; 12. limit frame; 13. limit slot; 14. limit strip; 15. limit rod; 16. controller. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] The utility model provides Figures 1 to 5 The copper alloy plate continuous extrusion forming device shown comprises:
[0029] Squeeze chamber 1;
[0030] Extrusion components for extruding copper alloys;
[0031] The extrusion assembly includes a movable frame 2 movably arranged on the top of the extrusion bin 1, two groups of first hydraulic cylinders 3 are installed on the top of the movable frame 2, the output end of the first hydraulic cylinder 3 passes through the movable frame 2 and extends downward and is fixed with an extrusion block 4, the extrusion block 4 is located in the extrusion bin 1, and a translation assembly 5 for moving the movable frame 2 is arranged on the outside of the extrusion bin 1;
[0032] A vertical bin 6 is fixed at the bottom of the extrusion bin 1. A through slot 7 communicating with the vertical bin 6 is provided at the bottom of the extrusion bin 1. A second hydraulic cylinder 8 is fixed at the bottom of the vertical bin 6. The output end of the second hydraulic cylinder 8 passes through the inner cavity of the vertical bin 6 and is fixed with a push plate 9.
[0033] It also includes movable plates 10 located on both sides of the bottom of the inner cavity of the extrusion chamber 1. The outer side of the movable plate 10 penetrates the extrusion chamber 1 and extends outward. The bottom of the extrusion chamber 1 is provided with a push assembly 11 for moving the movable plate 10.
[0034] By driving the movable frame 2 to translate on the top of the extrusion bin 1 through the translation assembly 5, it is convenient for the first hydraulic cylinder 3 to drive the extrusion block 4 to continuously extrude the copper alloy, and then the push assembly 11 drives the movable plate 10 to move toward each other. The movable plates 10 are closed together to support the copper alloy. The separation of the movable plates 10 facilitates the copper alloy to enter the vertical bin 6 through the through groove 7 for folding processing. The second hydraulic cylinder 8 can drive the push plate 9 to move the folded copper alloy out of the vertical bin 6 and into the extrusion bin 1 for continued extrusion processing. Not only can continuous and uninterrupted processing be achieved, but the extrusion method can also be controlled to ensure the final extrusion effect.
[0035] The translation assembly 5 includes support plates 51 fixed on both sides of the back side of the extrusion bin 1, and the opposite sides of the support plates 51 are rotatably connected with a screw rod 52 through a bearing. A threaded sleeve 53 is fixedly embedded at the lower end of the movable frame 2, and the screw rod 52 threadably penetrates the threaded sleeve 53. A driving motor 54 is fixed to the outer side of a group of support plates 51, and the output shaft of the driving motor 54 is fixedly connected to one end of the screw rod 52. The screw rod 52 is driven to rotate by the driving motor 54, and the threaded sleeve 53 is conveniently used to rotate and translate on the outer side of the screw rod 52 to move the movable frame 2, and the extrusion block 4 is driven to move in the extrusion bin 1 through the movable frame 2.
[0036] The push assembly 11 includes a third hydraulic cylinder 111 fixed on both sides of the bottom of the extrusion bin 1. A connecting block 112 is fixed to the output end of the third hydraulic cylinder 111. The connecting block 112 is fixed to the bottom of the movable plate 10. Both sides of the bottom of the extrusion bin 1 are provided with guide grooves 113 for guiding the connecting block 112. The third hydraulic cylinder 111 drives the connecting block 112 to push the movable plate 10 horizontally, adjust the position between the two groups of movable plates 10, and prepare for the copper alloy to enter the vertical bin 6 and fold.
[0037] A limiting frame 12 is fixed at the front end of the top of the extrusion bin 1, and the front end of the movable frame 2 extends to the inner side of the limiting frame 12 and fits against the inner wall of the limiting frame 12. Through the cooperation of the limiting frame 12, the movable frame 2 is limited to ensure that the movable frame 2 remains stable and prevents the movable frame 2 from shaking, which would cause the output shaft of the first hydraulic bin to bend and break.
[0038] A limiting groove 13 is provided at the bottom of the inner cavity of the extrusion bin 1, and a limiting bar 14 slidably connected to the inner cavity of the limiting groove 13 is fixed at the bottom of the movable plate 10. By sliding the limiting bar 14 in the limiting groove 13, it is ensured that the movable plate 10 always moves in contact with the bottom of the inner cavity of the extrusion bin 1.
[0039] Limit rods 15 are fixed at both the front and rear ends of the bottom of the push plate 9. The end of the limit rod 15 away from the push plate 9 passes through the vertical bin 6 and extends outward. Through the setting of the limit rod 15, it is convenient to limit the push plate 9 to prevent the front and rear ends of the push plate 9 from not being on the same horizontal plane, causing the push plate 9 to be stuck in the vertical bin 6.
[0040] The size of the through groove 7 is the same as the top view size of the inner cavity of the vertical bin 6, and the width of the extrusion block 4 is smaller than the width of the through groove 7. By limiting the size of the extrusion block 4 and the through groove 7, it is ensured that the extrusion block 4 can carry the copper alloy downward and penetrate into the vertical bin 6.
[0041] It also includes a controller 16 fixed on the outside of the extrusion bin 1, and the controller 16 is electrically connected to the first hydraulic cylinder 3, the second hydraulic cylinder 8, the third hydraulic cylinder 111 and the drive motor 54 respectively. Through the controller 16, the first hydraulic cylinder 3, the second hydraulic cylinder 8, the third hydraulic cylinder 111 and the drive motor 54 can be controlled to realize automated operation.
[0042] During specific use, the copper alloy is placed in the extrusion bin 1, and then the first hydraulic cylinder 3 is started through the controller 16. The first hydraulic cylinder 3 drives the extrusion block 4 to extrude the copper alloy in the extrusion bin 1, and then the driving motor 54 drives the screw 52 to rotate, and drives the movable frame 2 to translate on the outside of the extrusion bin 1 through the threaded sleeve 53, so that the extrusion block 4 flattens the copper alloy inside the extrusion bin 1, so that the copper alloy is spread flat on the bottom of the inner cavity of the extrusion bin 1, and then the third hydraulic cylinder 111 drives the movable plate 10 to move to both sides through the connecting block 112, and the extrusion bin 1 is connected with the vertical bin 6 by the through groove 7, and then the first hydraulic cylinder 3 drives the extrusion block 4 to extrude the copper alloy from the through groove 7 into the vertical bin 6, and then drives the movable plate 10 in the reverse direction to extrude the copper alloy, so that the copper alloy is folded, and finally the second hydraulic cylinder 8 pushes the copper alloy upward from the vertical bin 6 through the push plate 9, moves it back into the extrusion bin 1, and extrudes it again, so as to achieve multiple uninterrupted extrusion molding operations.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous extrusion forming device for copper alloy plates, characterized in that: include: Squeeze chamber (1); Extrusion components for extruding copper alloys; The extrusion assembly comprises a movable frame (2) movably arranged on the top of the extrusion bin (1); two groups of first hydraulic cylinders (3) are installed on the top of the movable frame (2); the output ends of the first hydraulic cylinders (3) penetrate the movable frame (2) and extend downward and are fixed with extrusion blocks (4); the extrusion blocks (4) are located in the extrusion bin (1); and a translation assembly (5) for moving the movable frame (2) is arranged on the outside of the extrusion bin (1); A vertical bin (6) is fixed at the bottom of the extrusion bin (1), a through slot (7) communicating with the vertical bin (6) is provided at the bottom of the extrusion bin (1), a second hydraulic cylinder (8) is fixed at the bottom of the vertical bin (6), an output end of the second hydraulic cylinder (8) penetrates the inner cavity of the vertical bin (6) and is fixed with a push plate (9); It also includes movable plates (10) located on both sides of the bottom of the inner cavity of the extrusion bin (1), the outer side of the movable plates (10) passes through the extrusion bin (1) and extends outward, and the bottom of the extrusion bin (1) is provided with a push assembly (11) for moving the movable plates (10).
2. The copper alloy plate continuous extrusion molding device according to claim 1, characterized in that: The translation assembly (5) comprises support plates (51) fixed on both sides of the back side of the extrusion bin (1); the opposite sides of the support plates (51) are rotatably connected with a screw rod (52) via a bearing; a threaded sleeve (53) is fixedly embedded at the lower end of the movable frame (2); the screw rod (52) threadably penetrates the threaded sleeve (53); a driving motor (54) is fixed on the outer side of a group of support plates (51); and the output shaft of the driving motor (54) is fixedly connected to one end of the screw rod (52).
3. The copper alloy plate continuous extrusion molding device according to claim 1, characterized in that: The push assembly (11) comprises a third hydraulic cylinder (111) fixed to both sides of the bottom of the extrusion bin (1); a connecting block (112) is fixed to the output end of the third hydraulic cylinder (111); the connecting block (112) is fixed to the bottom of the movable plate (10); and guide grooves (113) for guiding the connecting block (112) are provided on both sides of the bottom of the extrusion bin (1).
4. The copper alloy plate continuous extrusion forming device according to claim 1, characterized in that: A limiting frame (12) is fixed to the front end of the top of the extrusion bin (1), and the front end of the movable frame (2) extends to the inner side of the limiting frame (12) and fits with the inner wall of the limiting frame (12).
5. The copper alloy plate continuous extrusion molding device according to claim 1, characterized in that: A limiting groove (13) is provided at the bottom of the inner cavity of the extrusion bin (1), and a limiting strip (14) slidably connected to the inner cavity of the limiting groove (13) is fixed at the bottom of the movable plate (10).
6. The copper alloy plate continuous extrusion molding device according to claim 1, characterized in that: Limit rods (15) are fixed to both the front and rear ends of the bottom of the push plate (9), and one end of the limit rod (15) away from the push plate (9) penetrates the vertical bin (6) and extends outward.
7. The copper alloy plate continuous extrusion molding device according to claim 1, characterized in that: The size of the through groove (7) is the same as the size of the inner cavity of the vertical bin (6) when viewed from above, and the width of the extrusion block (4) is smaller than the width of the through groove (7).
8. The copper alloy plate continuous extrusion molding device according to claim 1, characterized in that: It also includes a controller (16) fixed on the outside of the extrusion chamber (1), and the controller (16) is electrically connected to the first hydraulic cylinder (3), the second hydraulic cylinder (8), the third hydraulic cylinder (111) and the drive motor (54) respectively.
Citation Information
Patent Citations
Folding forging and pressing method and device for high-conductivity graphene metal composite material
CN114433763A