Leveling mechanism for copper bar processing
By designing a leveling mechanism for copper strip processing, using multiple sets of flat shafts and motors to achieve accurate leveling of copper strips, the problem of bending or warping in copper strip production is solved, and product quality and equipment stability are improved.
Patent Information
- Application Number
- CN202420797713.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Copper rows are prone to bending or warping during the production process, resulting in inability to be installed accurately and affecting the normal operation of the equipment.
A flattening mechanism for copper strip processing is designed, including a workbench, a protective cover, a flattening assembly and a motor. The leveling assembly is composed of a plurality of sets of first and second leveling shafts. By connecting the gears and the transmission belt, the motor provides power to ensure that the copper row can be accurately leveled during the processing process.
It effectively solves the problem of bending or warping of copper strips, improves the flatness and processing accuracy of copper strips, and ensures product quality and normal operation of equipment.
Smart Images

Figure CN222659711U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of leveling mechanisms, and more specifically, particularly relates to a leveling mechanism used for copper bar processing. Background Art
[0002] In the field of power transmission and electronics, copper busbars are a widely used conductive material. However, copper busbars are prone to bending or warping during their production process. The bending or warping of the copper busbar may not allow it to be accurately installed in the relevant equipment, which in turn affects the normal operation of the equipment. In order to effectively ensure the flatness of the copper busbar, a leveling mechanism is needed to level the copper busbar, which can not only effectively solve the problem of bending or warping of the copper busbar, but also improve the overall quality and performance of the copper busbar, and ensure the stability and reliability of the copper busbar during use. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a leveling mechanism for copper busbar processing to solve the technical problem in the prior art that copper busbars are prone to bending or warping during production, resulting in inaccurate installation and affecting the normal operation of the equipment.
[0004] The purpose and effect of the flattening mechanism for copper bar processing of the utility model are achieved by the following specific technical means:
[0005] The leveling mechanism for copper busbar processing comprises a workbench and a copper busbar body, a protective cover is arranged above the workbench, the protective cover is connected to the workbench to form a protective cavity, through grooves are opened at both ends of the protective cover, and the protective cavity is connected with the outside through the through grooves; a plurality of groups of baffles are arranged on the workbench, a leveling assembly is arranged between the baffles, the leveling assembly is located in the protective cavity, and the copper busbar body is located in the leveling assembly.
[0006] According to a preferred embodiment, the leveling assembly includes multiple groups of first leveling shafts and multiple groups of second leveling shafts, the first leveling shafts and the second leveling shafts are both between the baffle plate, and the first leveling shaft is located above the second leveling shaft; two groups of mounting grooves are opened on the baffle plate, bearings are arranged in the mounting grooves, and the first leveling shaft and the second leveling shaft are respectively inserted into the two groups of bearings at both ends.
[0007] According to a preferred embodiment, a connecting gear is provided at one end of the first smoothing shaft and the second smoothing shaft, two groups of toothed belts are respectively sleeved on multiple groups of the connecting gears and meshed with the connecting gears, and the copper busbar body is located between the first smoothing shaft and the second smoothing shaft.
[0008] According to a preferred embodiment, the leveling assembly also includes two groups of motors, a mounting plate is provided on the bottom surface of the workbench, and the motor is installed on the mounting plate; a transmission wheel is provided at one end of the motor, and one end of one group of the first leveling shaft and the second leveling shaft are provided with a driven wheel, and the two groups of the transmission wheels are respectively connected to the driven wheels through transmission belts.
[0009] According to a preferred embodiment, two groups of support plates are arranged in the protection cavity, and the support plate is located between the two groups of baffles and connected to the baffles by bolts.
[0010] According to a preferred embodiment, two groups of placement plates are arranged on the workbench, and the two groups of placement plates are respectively located at two ends of the leveling component.
[0011] According to a preferred embodiment, visual windows are provided on both sides of the protective cover.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. Multiple groups of baffles are arranged on the workbench, and a leveling assembly is arranged above the workbench, and the leveling assembly is located between the baffles. The copper bar body is located in the leveling assembly, and can be adjusted by the leveling assembly during the processing, which effectively solves the bending or warping problems that are easy to occur during the copper bar production process. The first leveling shaft and the second leveling shaft in the leveling assembly are connected through the synergy of the gear and the transmission belt, so that multiple groups of first leveling shafts and second leveling shafts rotate synchronously. At the same time, a motor is installed on the mounting plate on the workbench, and the two groups of motors are respectively connected to one group of the first leveling shaft and the second leveling shaft through the transmission belt. The kinetic energy generated by the motor can be efficiently transferred to the leveling shaft, thereby providing a stable and continuous power source for the entire leveling mechanism. Not only does it improve work efficiency, but it also ensures the operating stability of the entire system. The copper bar can be processed more accurately and smoothly through the leveling assembly, ensuring the flatness of the copper bar body, and improving processing accuracy and product quality.
[0014] 2. A protective cover is set above the workbench. The protective cover is connected to the workbench to form a protective cavity. The leveling component is located in the protective cavity, which effectively protects the copper busbar body and the leveling component on the workbench and prevents external factors from interfering with the leveling operation. At the same time, it also provides protection for the safety of the operator, and can avoid accidents of the copper busbar during the leveling operation of the copper busbar body, thereby reducing the risk of injury to the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model after assembly.
[0016] Figure 2It is a schematic diagram of the structure of the utility model after being disassembled.
[0017] Figure 3 It is a structural schematic diagram of the utility model.
[0018] Figure 4 It is the right side view of the utility model when it is unfolded.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0020] 11. Workbench; 12. Baffle; 13. Mounting groove; 14. Mounting plate; 15. Placement plate; 21. Copper busbar body; 22. Protective cover; 23. Through groove; 24. Support plate; 31. First leveling shaft; 32. Second leveling shaft; 33. Connecting gear; 34. Toothed belt; 35. Motor; 36. Drive wheel; 37. Driven wheel; 38. Drive belt. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solution of the present invention, but cannot be used to limit the protection scope of the present invention.
[0022] Example:
[0023] like Figure 1 , 2 As shown, the utility model provides a leveling mechanism for copper busbar processing, including a workbench 11 and a copper busbar body 21. A protective cover 22 is arranged above the workbench 11. The two are closely connected to form a protective cavity. The protective cavity provides a relatively closed and safe environment for the operation on the workbench 11, effectively preventing foreign objects, dust, etc. from interfering with the working process; through grooves 23 are provided at both ends of the protective cover 22. The through grooves 23 are passages between the protective cavity and the outside world, so that the protective cavity can be connected with the outside world through them, which is convenient for the placement of the copper busbar body 21. A plurality of baffles 12 are arranged on the workbench 11, and a leveling component is arranged between these baffles 12 and placed inside the protective cavity. The baffles 12 can provide certain support and protection for the leveling component, ensure the stability and safety of the leveling component during operation, so that the copper busbar body 21 can be effectively leveled during the processing process, and solve the possible bending or warping problems. The copper busbar body 21 is located within this leveling component. The adjustment of the flatness of the copper busbar body 21 is achieved through the leveling component.
[0024] like Figures 2 to 4As shown, the leveling assembly is composed of multiple groups of first leveling shafts 31 and multiple groups of second leveling shafts 32. The leveling shafts are all between the baffle 12, and the first leveling shaft 31 is above the second leveling shaft 32, which provides more comprehensive and precise control for the leveling of the copper bar body 21, thereby effectively improving the processing accuracy and quality. The baffle 12 is provided with two groups of mounting grooves 13, and bearings are arranged inside the mounting grooves 13. The two ends of the first leveling shaft 31 and the second leveling shaft 32 pass through and are arranged in the two groups of bearings, respectively. This allows the leveling shaft to run smoothly, reduces friction and wear, and extends the service life of the assembly. A connecting gear 33 is provided at one end of the first smoothing shaft 31 and the second smoothing shaft 32. Two sets of toothed belts 34 are respectively mounted on the multiple sets of connecting gears 33. They are tightly meshed with the connecting gears 33 to form an efficient transmission mechanism that can adapt to larger loads. The copper busbar body 21 is located between the first smoothing shaft 31 and the second smoothing shaft 32. The first smoothing shaft 31 and the second smoothing shaft 32 ensure that the copper busbar body 21 can be optimally smoothed.
[0025] The leveling assembly also includes two groups of motors 35. A mounting plate 14 is provided on the bottom surface of the workbench 11, and the motors 35 are mounted on the mounting plate 14. The mounting plate 14 provides stable support for the motors 35, ensuring their stability and reliability during operation. A transmission wheel 36 is provided at one end of the motor 35, and a driven wheel 37 is provided at one end of one group of the first leveling shaft 31 and the second leveling shaft 32. The two groups of transmission wheels 36 are connected to the driven wheels 37 through transmission belts 38, respectively, to ensure effective power transmission and improve the working efficiency of the entire leveling assembly; the operating speed and torque of the leveling shaft can be accurately controlled to ensure processing quality.
[0026] Two groups of support plates 24 are arranged in the protective cavity. The two groups of support plates 24 are installed between the two groups of baffles 12, so that the copper busbar body 21 can maintain the correct travel track when passing through the leveling assembly, and avoid the copper busbar body 21 from deviating from the control of the leveling assembly, causing damage to the copper busbar body 21. The support plate 24 establishes a stable connection with the baffle 12 through bolts, which not only ensures the reliability of the connection, but also facilitates disassembly and maintenance. Two groups of placement plates 15 are arranged on the workbench 11, which are respectively located at both ends of the leveling assembly, so as to facilitate the accurate placement of the copper busbar body 21 into the leveling assembly. Visual windows are arranged on both sides of the protective cover 22, so that the operator can observe the internal working conditions at any time and find problems in time; it also avoids the potential safety hazards caused by the inability to observe the internal conditions.
[0027] The specific usage and function of this embodiment are as follows:
[0028] Ensure that the workbench 11 is stably placed and the protective cover 22 is intact and tightly connected. Place the copper busbar body 21 on the placement plate 15 on the workbench 11 through the through slots 23 at both ends of the protective cover 22, and ensure that it is located in the leveling assembly. Confirm that multiple groups of first leveling shafts 31 and multiple groups of second leveling shafts 32 are firmly installed, and the transmission components such as connecting gears 33 and toothed belts 34 are normal. Start the entire leveling assembly through the motor 35 on the mounting plate 14 on the bottom surface of the workbench 11. Observe the internal working conditions in real time through the visual windows on both sides of the protective cover 22. According to the actual situation of the copper busbar body 21, adjust its flatness through the leveling assembly.
[0029] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.
Claims
1. A flattening mechanism for copper busbar processing, comprising a workbench (11) and a copper busbar body (21), characterized in that: A protective cover (22) is arranged above the workbench (11), the protective cover (22) is connected to the workbench (11) to form a protective cavity, through grooves (23) are provided at both ends of the protective cover (22), and the protective cavity is connected to the outside through the through grooves (23); a plurality of groups of baffles (12) are arranged on the workbench (11), a leveling component is arranged between the baffles (12), the leveling component is located in the protective cavity, and the copper busbar body (21) is located in the leveling component.
2. The flattening mechanism for copper busbar processing according to claim 1 is characterized in that: The leveling assembly comprises a plurality of groups of first leveling shafts (31) and a plurality of groups of second leveling shafts (32); the first leveling shafts (31) and the second leveling shafts (32) are both between the baffle plate (12), and the first leveling shaft (31) is located above the second leveling shaft (32); the baffle plate (12) is provided with two groups of mounting grooves (13), bearings are arranged in the mounting grooves (13), and the first leveling shaft (31) and the second leveling shaft (32) are respectively inserted into the two groups of the bearings at both ends.
3. The flattening mechanism for copper busbar processing according to claim 2 is characterized in that: One end of each of the first smoothing shaft (31) and the second smoothing shaft (32) is provided with a connecting gear (33); two groups of toothed belts (34) are respectively sleeved on the multiple groups of connecting gears (33) and meshed with the connecting gears (33); and the copper bar body (21) is located between the first smoothing shaft (31) and the second smoothing shaft (32).
4. The flattening mechanism for copper busbar processing according to claim 3 is characterized in that: The leveling assembly also includes two groups of motors (35). A mounting plate (14) is provided on the bottom surface of the workbench (11), and the motor (35) is mounted on the mounting plate (14). A transmission wheel (36) is provided at one end of the motor (35), and one end of each of the first leveling shaft (31) and the second leveling shaft (32) is provided with a driven wheel (37). The two groups of transmission wheels (36) are respectively connected to the driven wheels (37) via transmission belts (38).
5. The flattening mechanism for copper busbar processing according to claim 1, characterized in that: Two groups of support plates (24) are arranged in the protection cavity; the support plates (24) are located between the two groups of baffle plates (12) and are connected to the baffle plates (12) via bolts.
6. The flattening mechanism for copper busbar processing according to claim 5, characterized in that: Two groups of placement plates (15) are arranged on the workbench (11), and the two groups of placement plates (15) are respectively located at two ends of the leveling component.
7. The flattening mechanism for copper busbar processing according to claim 6, characterized in that: Visible windows are arranged on both sides of the protective cover (22).